Patents by Inventor Stefan Paternoster

Stefan Paternoster has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240083109
    Abstract: The invention describes a laser printing system (100) for illuminating an object moving relative to a laser module of the laser printing system (100) in a working plane (180), the laser module comprising at least two laser arrays of semiconductor lasers and at least one optical element, wherein the optical element is adapted to image laser light emitted by the laser arrays, such that laser light of semiconductor lasers of one laser array is imaged to one pixel in the working plane of the laser printing system, and wherein the laser printing system is a 3D printing system for additive manufacturing and wherein two, three, four or a multitude of laser modules (201, 202) are provided, which are arranged in columns (c1, c2) perpendicular to a direction of movement (250) of the object in the working plane (180), and wherein the columns are staggered with respect to each other such that a first laser module (201) of a first column of laser modules (c1) is adapted to illuminate a first area (y1) of the object and a
    Type: Application
    Filed: November 20, 2023
    Publication date: March 14, 2024
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Thomas Mattes, Stefan Paternoster, Gerd Cantzler, Jochen Philippi, Stephan Gronenborn, Gero Heusler, Holger Moench, Ralf Conrads
  • Patent number: 11858204
    Abstract: The invention describes a laser printing system (100) for illuminating an object moving relative to a laser module of the laser printing system (100) in a working plane (180), the laser module comprising at least two laser arrays of semiconductor lasers and at least one optical element, wherein the optical element is adapted to image laser light emitted by the laser arrays, such that laser light of semiconductor lasers of one laser array is imaged to one pixel in the working plane of the laser printing system, and wherein the laser printing system is a 3D printing system for additive manufacturing and wherein two, three, four or a multitude of laser modules (201, 202) are provided, which are arranged in columns (c1, c2) perpendicular to a direction of movement (250) of the object in the working plane (180), and wherein the columns are staggered with respect to each other such that a first laser module (201) of a first column of laser modules (c1) is adapted to illuminate a first area (y1) of the object and a
    Type: Grant
    Filed: January 21, 2022
    Date of Patent: January 2, 2024
    Assignee: EOS GMBH ELECTRO OPTICAL SYSTEMS
    Inventors: Thomas Mattes, Stefan Paternoster, Gerd Cantzler, Jochen Philippi, Stephan Gronenborn, Gero Heusler, Holger Moench, Ralf Conrads
  • Patent number: 11712841
    Abstract: An additive manufacturing method including repeatedly applying a layer of building material on a previously selectively solidified building material layer and scanning the layer at positions corresponding to the cross-section of the object in this layer, where the laser radiation is generated by a laser light source and is directed onto the building material layer via optical components. An optics compartment is encased by an optics compartment housing and accommodates the optical components. A defined gas atmosphere is maintained inside of the optics compartment, wherein the relative humidity of the defined gas atmosphere is kept below 3%.
    Type: Grant
    Filed: September 22, 2020
    Date of Patent: August 1, 2023
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Hans Perret, Stefan Paternoster
  • Patent number: 11674013
    Abstract: The present invention relates to a composition comprising at least one polymer system and at least one anti-agglomeration agent, the polymer system being selected from at least one thermoplastic polymer, the bulk density of the composition being more than 300 g/l. Furthermore, the present invention relates to a method for producing the composition according to the invention and its use.
    Type: Grant
    Filed: October 12, 2018
    Date of Patent: June 13, 2023
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Monika Gessler, Stefan Paternoster, Daniel Froehlich
  • Patent number: 11623402
    Abstract: A method for making a three-dimensional object by means of layer-wise application and selective solidification of a pulverulent building material The method includes applying a layer of the pulverulent building material onto a build area by an application device The application device includes a recoating unit movable across the build area in an application direction. The method further includes solidification of the applied powder layer at positions corresponding to a cross-section of the object to be made, and repeating the steps of applying and selective solidification until the object is completed. The pulverulent building material to be applied onto the build area is heated locally by a radiant heater before being applied.
    Type: Grant
    Filed: July 6, 2016
    Date of Patent: April 11, 2023
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger
  • Patent number: 11597141
    Abstract: A method for producing a three-dimensional object on a support by applying layer by layer and selectively solidifying a building material in powder form. The method includes lowering the support to a predetermined height below a working plane, applying a layer of the building material in powder form in the working plane, selectively solidifying the applied powder layer at positions corresponding to a cross-section of the object to be produced and repeating the steps of lowering, applying and selectively solidifying until the object is completed. By doing so, the quantity of applied building material in powder form is reduced in a section in an actively controlled way or substantially no building material in powder form is applied in a section in an actively controlled way.
    Type: Grant
    Filed: July 6, 2016
    Date of Patent: March 7, 2023
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger
  • Patent number: 11565325
    Abstract: A powder discharge unit for equipping and/or upgrading a device for generatively manufacturing a three-dimensional object by a selective layer-by-layer solidification of building material in powder form includes a powder container for receiving building material in powder form and a filling chamber for filling in building material in powder form into the powder container. The powder discharge unit is configured to fluidise the building material in powder form in the powder container and the building material in powder form in the filling chamber independently of one another.
    Type: Grant
    Filed: November 17, 2016
    Date of Patent: January 31, 2023
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger
  • Publication number: 20220266509
    Abstract: The invention describes a laser printing system (100) for illuminating an object moving relative to a laser 150 module of the laser printing system (100) in a working plane (180), the laser module comprising at least two laser arrays of semiconductor lasers and at least one optical element, wherein the optical element is adapted to image laser light emitted by the laser arrays, such that laser light of semiconductor lasers of one laser array is imaged to one pixel in the working plane of the laser printing system, and wherein the laser printing system is a 3D printing system for additive manufacturing and wherein two, three, four or a multitude of laser modules (201, 202) are provided, which are arranged in columns (c1, c2) perpendicular to a direction of movement (250) of the object in the working plane (180), and wherein the columns are staggered with respect to each other such that a first laser module (201) of a first column of laser modules (c1) is adapted to illuminate a first area (y1) of the object an
    Type: Application
    Filed: January 21, 2022
    Publication date: August 25, 2022
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Thomas Mattes, Stefan Paternoster, Gerd Cantzler, Jochen Philippi, Stephan Gronenborn, Gero Heusler, Holger Moench, Ralf Conrads
  • Publication number: 20220266346
    Abstract: A powder discharge module serves for a recoating device of an additive manufacturing device. A powder discharge module has a powder container for receiving the building material in powder form, and the powder container includes a supply opening for supplying the building material in powder form to the powder container and a discharge section facing the working plane, the discharge section having at least a first discharge device for discharging building material in powder form and at least one fluidization zone for fluidizing the building material in powder form using a gas in the powder container. The powder container further includes a first flow reduction element provided in the powder container.
    Type: Application
    Filed: June 24, 2020
    Publication date: August 25, 2022
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Stefan Gruenberger, Stefan Kneisel, Gabriel Schneider, Stefanie Markl, Stefan Paternoster
  • Patent number: 11396175
    Abstract: A method for producing a three-dimensional object by layer-wise applying and selectively solidifying a building material in powder form includes the steps of applying a layer of the building material over a working plane and selectively solidifying the layer at positions that correspond to a cross-section of the object to be produced by introducing energy and repeating the steps of applying and selectively solidifying until the object is completed. By doing so, the application step is carried out such that the application device moves at least twice over an area to be coated without an intermediate irradiation, and the step of selectively solidifying is carried out with an irradiation device that emits a radiation suited to solidify the building material.
    Type: Grant
    Filed: July 14, 2016
    Date of Patent: July 26, 2022
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger
  • Patent number: 11279090
    Abstract: A device for producing three-dimensional components of a powdery powder material by layered application of the powder material and partial solidification of the powder material of a layer by selectively irradiating points of the layer corresponding to a cross section of the component to be produced by means of at least one energy beam. The device includes a construction container for accommodating the powder material, a coating device for the layered application of the powder material, an overflow container for accommodating an unused material residue of a production process, and an intermediate container for accommodating the unused material residue of an application process and furthermore for delivery to the overflow container.
    Type: Grant
    Filed: November 8, 2018
    Date of Patent: March 22, 2022
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Frank Jung, Alexander Prillwitz, Stephan Tenbrink, Stefan Paternoster, Stefan Gruenberger, Frank Mueller, Florian Otzmann, Lena Doehl
  • Patent number: 11273600
    Abstract: A manufacturing method for generatively manufacturing a three-dimensional object by a layer-by-layer application and selective solidification of a building material includes applying a layer of the building material within a build area by means of a recoater moving in a recoating direction across the build area, selectively solidifying the applied layer of the building material at points corresponding to a cross-section of the object to be manufactured by means of a solidification device, and repeating the steps of applying and solidifying until the three-dimensional object is completed. A local action confined to a region between the recoating unit moving across the build area and the solidification device and/or compaction device moving behind the recoating unit across the build area is performed on the applied layer of the building material.
    Type: Grant
    Filed: March 1, 2017
    Date of Patent: March 15, 2022
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger, Peter Keller
  • Patent number: 11260583
    Abstract: The invention describes a laser printing system (100) for illuminating an object moving relative to a laser module of the laser printing system (100) in a working plane (180), the laser module comprising at least two laser arrays of semiconductor lasers and at least one optical element, wherein the optical element is adapted to image laser light emitted by the laser arrays, such that laser light of semiconductor lasers of one laser array is imaged to one pixel in the working plane of the laser printing system, and wherein the laser printing system is a 3D printing system for additive manufacturing and wherein two, three, four or a multitude of laser modules (201, 202) are provided, which are arranged in columns (c1, c2) perpendicular to a direction of movement (250) of the object in the working plane (180), and wherein the columns are staggered with respect to each other such that a first laser module (201) of a first column of laser modules (c1) is adapted to illuminate a first area (y1) of the object and a
    Type: Grant
    Filed: June 16, 2020
    Date of Patent: March 1, 2022
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Thomas Mattes, Stefan Paternoster, Gerd Cantzler, Jochen Philippi, Stephan Gronenborn, Gero Heusler, Holger Moench, Ralf Conrads
  • Publication number: 20220010144
    Abstract: Plastic powder for use as a building material for manufacturing a three-dimensional object by layer-by-layer melting and solidification by hardening of the building material at the positions corresponding to the cross-section of the three-dimensional object in the respective layer by exposure to radiation, preferably by exposure to NIR radiation, wherein the plastic powder comprises a dry blend of polymer-based particles and particles of a NIR absorber, wherein the NIR absorber comprises carbon black or is carbon black and wherein the weight percentage of carbon black in the total weight of polymer and carbon black particles is in the range of at least 0.02% and at most 0.45%, and/or wherein the carbon black has a mean primary particle diameter in the range of from 15 nm to 70 nm, preferably of at least 26 nm and/or at most 58 nm.
    Type: Application
    Filed: November 7, 2019
    Publication date: January 13, 2022
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Andreas Hotter, Stefan Paternoster, Heiko Pfisterer, Malin Gerg, Thomas Mattes, Marius Christ
  • Patent number: 11192295
    Abstract: A device includes a recoater that can be moved in an application direction across a build area, the recoater having at least a first recoating unit for applying a layer of the building material to the build area and a solidification device that can be moved in the application direction across the build area, the solidification device having at least a first solidification unit for selectively solidifying the applied layer of the building material at positions that correspond to a cross-section of the object to be produced. The device can repeat the steps of applying and selectively solidifying until the object is completed. The recoater includes at least a second recoating unit that is arranged at the other side of the first solidification unit than the first recoating unit with respect to the application direction.
    Type: Grant
    Filed: September 28, 2016
    Date of Patent: December 7, 2021
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger, Stefan Kneisel
  • Patent number: 11173658
    Abstract: A recoating unit for equipping and/or retrofitting a device for producing a three-dimensional object by means of selectively solidifying, layer by layer, of a building material in powder form. The recoating unit is configured, depending on its movement in the first direction or in its opposite direction, to receive building material in that chamber that is the trailing chamber in the respective direction of movement and to spread the building material received in the respective trailing chamber to a uniform layer by means of the respective trailing recoating element.
    Type: Grant
    Filed: November 10, 2016
    Date of Patent: November 16, 2021
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger
  • Publication number: 20210308940
    Abstract: An additive manufacturing apparatus for manufacturing a three-dimensional object comprises a layer application device (16) for applying a building material layer by layer, an energy input unit (20) which comprises a carbon monoxide laser (21) and a radiation supply unit for supplying laser radiation of the carbon monoxide laser to positions in each layer that are assigned to the cross-section of the object in this layer, and a laser power modification device (27) adapted to effect an increase of the power per unit area incident on the building material within a time period that is smaller than 300 ?s and/or larger than 50 ns, when the laser power is increased and/or to effect a reduction of the power per unit area incident on the building material within a time period that is smaller than 100 ?m and/or larger than 100 ns, when the laser power is decreased.
    Type: Application
    Filed: August 13, 2019
    Publication date: October 7, 2021
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Albert Fruth
  • Publication number: 20210122106
    Abstract: An additive manufacturing method for manufacturing a three-dimensional object (2) in an additive manufacturing apparatus (1) by a layer-wise selective solidification of building material (13) by means of an irradiation with laser radiation, wherein: in a process chamber (3) repeatedly a layer of building material is applied on a previously selectively solidified building material layer and is scanned with laser radiation at positions corresponding to the cross-section of the object in this layer, the laser radiation is generated by means of a laser light source (21) and is directed onto the building material layer via a number of optical components, wherein an optics compartment that is encased by an optics compartment housing (20a) accommodates the optical components, is characterized in that a defined gas atmosphere is maintained inside of the optics compartment, wherein the relative humidity of the defined gas atmosphere is kept below 3%.
    Type: Application
    Filed: September 22, 2020
    Publication date: April 29, 2021
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Hans Perret, Stefan Paternoster
  • Patent number: 10981322
    Abstract: A process for 3D printing a material by successively solidifying layers of the material to form a cross section of an object. The process includes providing a layer of the material, preheating the material to a preheating temperature, below the temperature at which the material is solidified, and solidifying a layer of the material by electromagnetic radiation or particle radiation. In the solidification step, during a predetermined period of time starting with the beginning of the solidification step, the heat introduced per unit area is reduced over time and can be described by a function which decreases monotonously depending on the time.
    Type: Grant
    Filed: December 1, 2014
    Date of Patent: April 20, 2021
    Assignee: EOS GmbH Electro Optical Systems
    Inventor: Stefan Paternoster
  • Patent number: 10967575
    Abstract: A manufacturing method for generatively manufacturing a three-dimensional object by a layer-by-layer application and selective solidification of a building material. The method includes applying a layer of the building material to a build area by a recoater and selectively solidifying the applied layer of the building material at points corresponding to a cross-section of the object to be manufactured by a solidification device. The steps of applying and solidifying are repeated until the three-dimensional object is completed. A heating element locally introduces thermal energy into the newly applied layer of the building material and/or into the layer of the building material which is already selectively solidified. In the course of this, the thermal energy released by the heating element is adjustable depending on the position of this point in the build area.
    Type: Grant
    Filed: December 15, 2017
    Date of Patent: April 6, 2021
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Stefan Grünberger, Stefan Paternoster