Patents by Inventor Stefan Paternoster

Stefan Paternoster has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210016512
    Abstract: The invention relates to a method for providing control data for an additive manufacture device, having: a first step (S1) of accessing model data: a second step (S2) of generating a data model in which a construction material layer region (51) to be solidified during the production of an object section is specified for a construction material layer, wherein the region (51) to be solidified is divided into a first sub-region (51a) and a second sub-region (51 b), and a respective solidification scan of the region (51) locations to be solidified is specified in a data model, said scan solidifying the construction material, and a repeated scan is specified at the locations of the second sub-region (51b) but not at the locations of the first sub-region (51a), the energy input parameter during the repeat scan being measured such that the temperature of the construction material lies above a melting temperature; and a third step (S3) of providing data models generated in the second step (S2) as control data for int
    Type: Application
    Filed: February 28, 2019
    Publication date: January 21, 2021
    Applicant: EOS GmbH Electro Optical Systems
    Inventor: Stefan Paternoster
  • Publication number: 20200317885
    Abstract: The present invention relates to a composition comprising at least one polymer system and at least one anti-agglomeration agent, the polymer system being selected from at least one thermoplastic polymer, the bulk density of the composition being more than 300 g/I. Furthermore, the present invention relates to a method for producing the composition according to the invention and its use.
    Type: Application
    Filed: October 16, 2017
    Publication date: October 8, 2020
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Monika Gessler, Stefan Paternoster, Daniel Froehlich
  • Publication number: 20200307075
    Abstract: The invention describes a laser printing system (100) for illuminating an object moving relative to a laser module of the laser printing system (100) in a working plane (180), the laser module comprising at least two laser arrays of semiconductor lasers and at least one optical element, wherein the optical element is adapted to image laser light emitted by the laser arrays, such that laser light of semiconductor lasers of one laser array is imaged to one pixel in the working plane of the laser printing system, and wherein the laser printing system is a 3D printing system for additive manufacturing and wherein two, three, four or a multitude of laser modules (201, 202) are provided, which are arranged in columns (c1, c2) perpendicular to a direction of movement (250) of the object in the working plane (180), and wherein the columns are staggered with respect to each other such that a first laser module (201) of a first column of laser modules (c1) is adapted to illuminate a first area (y1) of the object and a
    Type: Application
    Filed: June 16, 2020
    Publication date: October 1, 2020
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Thomas Mattes, Stefan Paternoster, Gerd Cantzler, Jochen Philippi, Stephan Gronenborn, Gero Heusler, Holger Moench, Ralf Conrads
  • Patent number: 10780636
    Abstract: A recoating unit (40) serves for equipping or retrofitting a device (1) for additive manufacturing of a three-dimensional object (2) by selectively solidifying a building material (15), preferably a powder, layer by layer. The device (1) comprises a recoater (16) movable across a build area (8) for applying a layer (31b, 32b) of the building material (15) within the build area (8) and a solidification device (20) for selectively solidifying the applied layer (31b, 32b) at positions corresponding to a cross-section of the object (2) to be manufactured. The device (1) is formed and/or controlled to repeat the steps of applying and selectively solidifying until the object (2) is completed.
    Type: Grant
    Filed: June 22, 2017
    Date of Patent: September 22, 2020
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger
  • Patent number: 10723139
    Abstract: The invention describes a laser printing system (100) for illuminating an object moving relative to a laser module of the laser printing system (100) in a working plane (180), the laser module comprising at least two laser arrays of semiconductor lasers and at least one optical element, wherein the optical element is adapted to image laser light emitted by the laser arrays, such that laser light of semiconductor lasers of one laser array is imaged to one pixel in the working plane of the laser printing system, and wherein the laser printing system is a 3D printing system for additive manufacturing and wherein two, three, four or a multitude of laser modules (201, 202) are provided, which are arranged in columns (c1, c2) perpendicular to a direction of movement (250) of the object in the working plane (180), and wherein the columns are staggered with respect to each other such that a first laser module (201) of a first column of laser modules (c1) is adapted to illuminate a first area (y1) of the object and a
    Type: Grant
    Filed: December 16, 2014
    Date of Patent: July 28, 2020
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Thomas Mattes, Stefan Paternoster, Gerd Cantzler, Jochen Philippi, Stephan Gronenborn, Gero Heusler, Holger Moench, Ralf Conrads
  • Publication number: 20200079009
    Abstract: A method for producing a three-dimensional object by layer-wise applying and selectively solidifying a building material in powder form includes the steps of applying a layer of the building material over a working plane and selectively solidifying the layer at positions that correspond to a cross-section of the object to be produced by introducing energy and repeating the steps of applying and selectively solidifying until the object is completed. By doing so, the application step is carried out such that the application device moves at least twice over an area to be coated without an intermediate irradiation, and the step of selectively solidifying is carried out with an irradiation device that emits a radiation suited to solidify the building material.
    Type: Application
    Filed: July 14, 2016
    Publication date: March 12, 2020
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger
  • Patent number: 10525689
    Abstract: The invention relates to a method for constructing a three-dimensional object (3) in layers from a pulverulent construction material by solidifying layers of the pulverulent construction material in a successive manner at each layer point which corresponds to a cross-section of the object, wherein the solidification process is carried out by introducing thermal energy. The method has the following step: solidifying all the layer points which correspond to a cross-section of the object. The introduced thermal energy quantity is adjusted at least in a sub-region of the layer dependent on the duration of the previous solidification step for the previous powder layer or dependent on the current solidification step duration, which is calculated in advance.
    Type: Grant
    Filed: January 29, 2015
    Date of Patent: January 7, 2020
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Frank Müller, Albert Fruth
  • Publication number: 20190143601
    Abstract: The invention relates to a device for producing three-dimensional components of a powdery powder material by layered application of the powder material and partial solidification of the powder material of a layer by selectively irradiating points of the layer corresponding to a cross section of the component to be produced by means of at least one energy beam, comprising a construction container for accommodating the powder material, comprising a coating device for the layered application of the powder material, comprising an overflow container for accommodating an unused material residue of a production process, comprising an intermediate container for accommodating the unused material residue of an application process and furthermore for delivery to the overflow container. The invention also relates to a production method with the above device.
    Type: Application
    Filed: November 8, 2018
    Publication date: May 16, 2019
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Frank Jung, Alexander Prillwitz, Stephan Tenbrink, Stefan Paternoster, Stefan Gruenberger, Frank Mueller, Florian Otzmann, Lena Doehl
  • Publication number: 20190091921
    Abstract: A recoating unit for equipping and/or retrofitting a device for producing a three-dimensional object by means of selectively solidifying, layer by layer, of a building material in powder form. The recoating unit is configured, depending on its movement in the first direction or in its opposite direction, to receive building material in that chamber, that is the trailing chamber in the respective direction of movement and to spread the building material received in the respective trailing chamber to a uniform layer by means of the respective trailing recoating element.
    Type: Application
    Filed: November 10, 2016
    Publication date: March 28, 2019
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger
  • Publication number: 20190084227
    Abstract: A manufacturing method for generatively manufacturing a three-dimensional object by a layer-by-layer application and selective solidification of a building material includes applying a layer of the building material within a build area by means of a recoater moving in a recoating direction across the build area, selectively solidifying the applied layer of the building material at points corresponding to a cross-section of the object to be manufactured by means of a solidification device, and repeating the steps of applying and solidifying until the three-dimensional object is completed. A local action confined to a region between the recoating unit moving across the build area and the solidification device and/or compaction device moving behind the recoating unit across the build area is performed on the applied layer of the building material.
    Type: Application
    Filed: March 1, 2017
    Publication date: March 21, 2019
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger, Peter Keller
  • Publication number: 20180370127
    Abstract: A method for producing a three-dimensional object on a support by applying layer by layer and selectively solidifying a building material in powder form. The method includes lowering the support to a predetermined height below a working plane, applying a layer of the building material in powder form in the working plane, selectively solidifying the applied powder layer at positions corresponding to a cross-section of the object to be produced and repeating the steps of lowering, applying and selectively solidifying until the object is completed. By doing so, the quantity of applied building material in powder form is reduced in a section in an actively controlled way or substantially no building material in powder form is applied in a section in an actively controlled way.
    Type: Application
    Filed: July 6, 2016
    Publication date: December 27, 2018
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger
  • Publication number: 20180361662
    Abstract: A powder discharge unit for equipping and/or upgrading a device for generatively manufacturing a three-dimensional object by a selective layer-by-layer solidification of building material in powder form includes a powder container for receiving building material in powder form and a filling chamber for filling in building material in powder form into the powder container. The powder discharge unit is configured to fluidise the building material in powder form in the powder container and the building material in powder form in the filling chamber independently of one another.
    Type: Application
    Filed: November 17, 2016
    Publication date: December 20, 2018
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Stefan PATERNOSTER, Stefan GRÜNBERGER
  • Publication number: 20180304527
    Abstract: A device includes a recoater that can be moved in an application direction across a build area, the recoater having at least a first recoating unit for applying a layer of the building material to the build area and a solidification device that can be moved in the application direction across the build area, the solidification device having at least a first solidification unit for selectively solidifying the applied layer of the building material at positions that correspond to a cross-section of the object to be produced. The device can repeat the steps of applying and selectively solidifying until the object is completed. The recoater includes at least a second recoating unit that is arranged at the other side of the first solidification unit than the first recoating unit with respect to the application direction.
    Type: Application
    Filed: September 28, 2016
    Publication date: October 25, 2018
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger, Stefan Kneisel
  • Publication number: 20180186077
    Abstract: A manufacturing method for generatively manufacturing a three-dimensional object by a layer-by-layer application and selective solidification of a building material. The method includes applying a layer of the building material to a build area by a recoater and selectively solidifying the applied layer of the building material at points corresponding to a cross-section of the object to be manufactured by a solidification device. The steps of applying and solidifying are repeated until the three-dimensional object is completed. A heating element locally introduces thermal energy into the newly applied layer of the building material and/or into the layer of the building material which is already selectively solidified. In the course of this, the thermal energy released by the heating element is adjustable depending on the position of this point in the build area.
    Type: Application
    Filed: December 15, 2017
    Publication date: July 5, 2018
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Stefan Grünberger, Stefan Paternoster
  • Publication number: 20180169946
    Abstract: A method for making a three-dimensional object by means of layer-wise application and selective solidification of a pulverulent building material The method includes applying a layer of the pulverulent building material onto a build area by an application device The application device includes a recoating unit movable across the build area in an application direction. The method further includes solidification of the applied powder layer at positions corresponding to a cross-section of the object to be made, and repeating the steps of applying and selective solidification until the object is completed. The pulverulent building material to be applied onto the build area is heated locally by a radiant heater before being applied.
    Type: Application
    Filed: July 6, 2016
    Publication date: June 21, 2018
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger
  • Patent number: 9919476
    Abstract: A method for manufacturing a three-dimensional object layer by layer by applying and selectively solidifying a constituent material in powder form layer by layer by supply of energy has the steps: applying a layer (32+33) of the powdery constituent material (11) having a pre-determined height (h) onto a support (6) or a previously at least selectively solidified layer of the constituent material, and supplying energy (14) from an energy source (13) into the applied layer at positions corresponding to the cross sectional area of the object to be manufactured for selectively solidifying the constituent material. The step of applying the layer having the pre-determined height (h) is subdivided into a step of applying a first partial powder layer (32) having a first height (h1) which is smaller than the pre-determined height (h), and a step of at least applying a second partial powder layer (33) having a second height (h2) which is smaller than the pre-determined height (h), wherein the total height.
    Type: Grant
    Filed: June 27, 2013
    Date of Patent: March 20, 2018
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Jochen Philippi
  • Publication number: 20180001559
    Abstract: A recoating unit (40) serves for equipping or retrofitting a device (1) for additive manufacturing of a three-dimensional object (2) by selectively solidifying a building material (15), preferably a powder, layer by layer. The device (1) comprises a recoater (16) movable across a build area (8) for applying a layer (31b, 32b) of the building material (15) within the build area (8) and a solidification device (20) for selectively solidifying the applied layer (31b, 32b) at positions corresponding to a cross-section of the object (2) to be manufactured. The device (1) is formed and/or controlled to repeat the steps of applying and selectively solidifying until the object (2) is completed.
    Type: Application
    Filed: June 22, 2017
    Publication date: January 4, 2018
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger
  • Publication number: 20170326792
    Abstract: A method (V) for producing a three-dimensional object (2) by applying and selectively solidifying a powdery construction material (13) layer by layer includes the steps: a) applying (Z) a layer of the construction material (13) onto a construction field in a working plane (10) by means of a recoating device (14) moving in a moving direction (B) over the working plane, b) selectively solidifying (Y) the applied layer of the construction material (13) at positions, which correspond to a cross-section of the object (2) to be produced, and c) repeating (X) the steps a) and b) until the object is completed. The construction material is stored during step a) in a recoating unit (40a-e) arranged at the recoating device (14) within a space between two recoating elements (42a, 42b) mutually spaced apart from each other in the moving direction of the recoating device.
    Type: Application
    Filed: September 15, 2015
    Publication date: November 16, 2017
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grunberger
  • Publication number: 20160332379
    Abstract: The invention relates to a method for constructing a three-dimensional object (3) in layers from a pulverulent construction material by solidifying layers of the pulverulent construction material in a successive manner at each layer point which corresponds to a cross-section of the object, wherein the solidification process is carried out by introducing thermal energy. The method has the following step: solidifying all the layer points which correspond to a cross-section of the object. The introduced thermal energy quantity is adjusted at least in a sub-region of the layer dependent on the duration of the previous solidification step for the previous powder layer or dependent on the current solidification step duration, which is calculated in advance.
    Type: Application
    Filed: January 29, 2015
    Publication date: November 17, 2016
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Frank Müller, Albert Fruth
  • Publication number: 20160279872
    Abstract: A process for the layer-by-layer construction of a three-dimensional object (3) from a pulverulent construction material by means of successively solidifying layers of the pulverulent construction material in each case at those sites of a layer which correspond to a cross section of the object, wherein the solidification is accomplished by introducing heat energy, has the following steps for each layer: a step of providing a layer of a pulverulent construction material, a step of preheating the applied construction material to a preheating temperature, below the temperature at which the material is solidified, and a step of solidifying the applied layer by means of electromagnetic radiation or particle radiation (7), wherein, in the solidification step, during a predetermined period of time, the start of which coincides with the beginning of the solidification step, the quantity of heat introduced per unit area is reduced over time and can be described by a function which decreases monotonously depending on t
    Type: Application
    Filed: December 1, 2014
    Publication date: September 29, 2016
    Applicant: EOS GmbH Electro Optical Systems
    Inventor: Stefan Paternoster