Patents by Inventor Stephen A. Johnson

Stephen A. Johnson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20260160932
    Abstract: Multi-layer optical films that can be utilized as polarizer or mirror films and can be incorporated into optical stacks. The optical film includes a plurality of alternating polymeric first and second interference layers numbering greater than 50 and disposed between, and integrally formed with, first and second skin layers, each of the first and second interference layers has an average thickness less than 250 nm. The first and second interference layers and the first and second skin layers are compositions that include polyester.
    Type: Application
    Filed: April 15, 2025
    Publication date: June 11, 2026
    Inventors: Carl A. Stover, Kristopher J. Derks, Stephen A. Johnson, Benjamin J. Forsythe
  • Patent number: 12643275
    Abstract: A polymeric film has an orthogonal length and width. The polymeric film includes a substrate and a plurality of fins extending away from the substrate and substantially coextensive with the substrate along the length. The fins are arranged across the width. Each fin in at least a majority of the fins includes a first portion extending from the substrate to a tip of the fin opposite the substrate; and a second portion extending from the tip of the fin toward or to the substrate. The second portion is attached to the first portion proximate the tip and separated from the first portion proximate the substrate along at least a portion of the length. The first and second portions have different respective first and second compositions.
    Type: Grant
    Filed: September 6, 2022
    Date of Patent: June 2, 2026
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Stephen A. Johnson, William T. Fay, Atheen R. Johnson
  • Publication number: 20260140292
    Abstract: An integral multilayer optical film includes a plurality of interference layers; a structured layer disposed on the interference layers and including a plurality of particles dispersed in a binder; and a barrier layer disposed between the structured layer and the interference layers and co-extruded with the interference layers and the structured layer. The structured layer has a first major surface facing away from the interference layers and a second major surface facing the interference layers. The barrier layer causes the particles to impart a greater surface roughness to the first major surface than the second major surface so that when the optical film is illuminated with a light source, the optical film has a first average effective transmission T1 when the first major surface faces the light source and a second average effective transmission T2 when the first major surface faces away from the light source, where T1-T2?5%.
    Type: Application
    Filed: January 16, 2026
    Publication date: May 21, 2026
    Inventors: Carl A. Stover, Kristopher J. Derks, Benjamin J. Forsythe, Stephen A. Johnson, Derek W. Patzman, David T. Yust, Steven H. Kong
  • Publication number: 20260140295
    Abstract: Multilayer reflective polarizers are described. In particular, multilayer reflective polarizers that include both crystalline high index layers and low index layers are disclosed. These reflective polarizers may be particularly suitable for combiner applications, including automotive heads up display applications with demanding ambient environments.
    Type: Application
    Filed: January 15, 2026
    Publication date: May 21, 2026
    Inventors: Adam D. Haag, Matthew B. Johnson, Carl A. Stover, Timothy J. Nevitt, William F. Edmonds, Stephen A. Johnson
  • Patent number: 12631812
    Abstract: A multilayer optical film includes a plurality of optical repeat units. Each of the optical repeat units includes at least four sequentially arranged first through fourth layers including first and third layers having respective f-ratios f1 and f3. The optical film has a first order reflection band having a reflection peak height Rp1 and any second order reflection band has a reflection peak height Rp2, where Rp1/Rp2?5. Rp1/Rp2 may remain at least 5 when changing at least one of the f-ratios f1 and f3 continuously by 0.2. A thickness of each of the second and fourth layers can be less than a thickness of each of the first and third layers by at least a factor of 2, or a thickness of a same one of the first and third layers can differ from a thickness of each other layer by at least a factor of 2.5.
    Type: Grant
    Filed: February 17, 2022
    Date of Patent: May 19, 2026
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Kevin T. Huseby, Stephen A. Johnson, Samuel A. Minno, Lin Zhao, William T. Fay, Robert L. Brott, Gilles J-B Benoit
  • Patent number: 12629925
    Abstract: Multi-layer films, and processes to make the films, that enable the delivery of a substrate featuring a peelable thin layer of low haze, amorphous, isotropic film with the desired properties of high modulus, high usage temperature, UV blockage, and toughness. The films are made using a co-extrusion, co-orientation and annealing process to enable the delivery of a thin isotropic, UV blocking layer on top of a release layer and support substrate. These film constructions can be kept together during additional processing steps such as coating and converting. The release and dimensionally stable substrate layer can be easily removed once processing steps are completed.
    Type: Grant
    Filed: May 21, 2024
    Date of Patent: May 19, 2026
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Stephen A. Johnson, Derek W. Patzman, Richard Yufeng Liu, Victor Ho, Timothy J. Hebrink, Kevin T. Huseby, John F. VanDerlofske, III, John P. Purcell, William T. Fay, James B. Svacha, Richard J. Thompson, Timothy J. Lindquist, Kristopher J. Derks
  • Patent number: 12625313
    Abstract: Polyester copolymeric materials include 40 to 51 mol % substituted naphthalate units, such as dimethyl-2,6-naphthalene dicarboxylate units, 10 to 40 mol % ethylene units, and 10 to 40 mol % hexane units. The polyester copolymers can be used to prepare multi-layer optical films by coextrusion and/or co-stretching. The copolyester polymeric materials have desirable optical properties and permit thermal processing at lower temperatures.
    Type: Grant
    Filed: November 23, 2020
    Date of Patent: May 12, 2026
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Stephen A. Johnson, Carl A. Stover, Kristopher J. Derks, Richard Yufeng Liu
  • Patent number: 12554052
    Abstract: An integral multilayer optical film includes a plurality of interference layers; a structured layer disposed on the interference layers and including a plurality of particles dispersed in a binder; and a barrier layer disposed between the structured layer and the interference layers and co-extruded with the interference layers and the structured layer. The structured layer has a first major surface facing away from the interference layers and a second major surface facing the interference layers. The barrier layer causes the particles to impart a greater surface roughness to the first major surface than the second major surface so that when the optical film is illuminated with a light source, the optical film has a first average effective transmission T1 when the first major surface faces the light source and a second average effective transmission T2 when the first major surface faces away from the light source, where T1-T2?5%.
    Type: Grant
    Filed: September 9, 2021
    Date of Patent: February 17, 2026
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Carl A. Stover, Kristopher J. Derks, Benjamin J. Forsythe, Stephen A. Johnson, Derek W. Patzman, David T. Yust, Steven H. Kong
  • Patent number: 12545817
    Abstract: Article comprising, in order: a first polymeric film having first and second, opposed major surfaces; a first primer layer having first and second opposed, major surfaces on the first major surface of the first polymeric film, wherein for a distance of at least 25 nm starting from the first major surface of the first 5 primer layer toward the second major surface of the first primer layer there is an average Si content, on a theoretical elemental basis, not greater than 15 atomic percent; and a first release layer having first and second opposed, major surfaces, wherein the second major surface of the first release layer is in direct contact with the first major surface of the first primer layer, wherein the first release layer comprises, on a theoretical elemental basis, Si. Articles described herein are useful, for example, as a release liner for 10 casting pressure sensitive adhesives thereon.
    Type: Grant
    Filed: March 25, 2020
    Date of Patent: February 10, 2026
    Assignee: 3M Innovative Properties Company
    Inventors: Jeffrey A. Peterson, Maria A. Appeaning, Christopher P. Gerlach, David J. Kinning, Madison P. Bennett, Marie A. Boulos, Anna M. Clausen, Victor Ho, Kevin T. Huseby, Stephen A. Johnson, Scott M. LeBow
  • Publication number: 20250339241
    Abstract: The present disclosure is directed to polyester blends featuring an amorphous first polyester and a second, semi-crystalline polyester elastomer. The first and second polyesters are miscible, in that the first and second polyesters form a homogenous, single-phase blend. The homogenous blend will exhibit a transparent melt and a single glass transition temperature. When used to form a sheet or film, the polyester blends demonstrate a low haze and enhanced force persistence.
    Type: Application
    Filed: March 24, 2023
    Publication date: November 6, 2025
    Inventors: Ta-Hua YU, Stephen A. JOHNSON, Timothy J. HEBRINK, Bruce R. BROYLES, Pamela A. PERCHA, Li YU, Michael R. BERRIGAN, Junkang J. LIU, Troy J. ANDERSON
  • Publication number: 20250306257
    Abstract: An optical film includes a polarizer including an absorbing polarizer layer: an olefin layer disposed on the polarizer; and a bonding layer disposed between, and bonding together, the olefin layer and the polarizer. For substantially normally incident light, for orthogonal first and second polarization states, and for at least one wavelength in a wavelength range of about 420 nm to about 680 nm, the polarizer substantially transmits the incident light having the first, but not the second, polarization state. The bonding, olefin and absorbing polarizer layers are coextruded and co-stretched with one another. The olefin layer can have an unstructured major surface opposite the polarizer. An optical lens includes a lens substrate and the optical film disposed on, and substantially conforming to, a major surface of the lens substrate with the olefin layer facing the lens substrate.
    Type: Application
    Filed: May 3, 2023
    Publication date: October 2, 2025
    Inventors: John D. Le, Kevin T. Huseby, Stephen A. Johnson, Adam D. Haag, Kayla A. McGrath, Brian R. Peterson, Jacob D. Young
  • Publication number: 20250271605
    Abstract: A light control film has opposing substantially planar substantially parallel first and second major surfaces spaced apart along a thickness direction of the light control film, and a plurality of substantially parallel optically transparent polymeric columns disposed in, and substantially surrounded by, a light absorbing polymeric material. Each of the polymeric columns has a first column end at the first major surface and an opposite second column end at the second major surface, such that the first column ends are arranged to define a plurality of substantially parallel alternating substantially linear rows of the first column ends and substantially linear rows of continuous light absorbing polymeric material. Methods of fabricating the light control film are described.
    Type: Application
    Filed: April 24, 2023
    Publication date: August 28, 2025
    Inventors: William T. Fay, Timothy J. Lindquist, Garth V. Antila, Stephen A. Johnson, Li Yu, Tri D. Pham
  • Publication number: 20250196430
    Abstract: A method for making low shrink polyester films wherein the films are arranged in stacks, tentered, heat treated, and relaxed in unison. Also, polyester films produced by such method.
    Type: Application
    Filed: February 28, 2025
    Publication date: June 19, 2025
    Inventors: John P. Purcell, James B. Svacha, Stephen A. Johnson, Timothy J. Lindquist, Grant F. Tiefenbruck, Chad R. Wold
  • Publication number: 20250135747
    Abstract: A polymeric film has an orthogonal length, width and thickness. The polymeric film includes first and second substrates spaced apart along the thickness and a plurality of crumpled elements extending between the first and second substrates and along the length. The crumpled elements are substantially coextensive with the first and second substrates along the length and are spaced apart along the width.
    Type: Application
    Filed: September 6, 2022
    Publication date: May 1, 2025
    Inventors: Stephen A. Johnson, William T. Fay, Atheen R. Johnson, Brian R. Peterson
  • Publication number: 20250110261
    Abstract: An optical film includes a plurality of alternating first and second polymeric layers disposed on a first protective layer. Each of the first and second polymeric layers has an average thickness less than about 500 nm and the first protective layer has an average thickness greater than about 750 nm. An olefin layer can be disposed on the first protective layer opposite the plurality of alternating first and second polymeric layers. The olefin layer includes cyclic olefin copolymer, cyclic olefin polymer, or a blend thereof. The olefin layer can have an unstructured major surface opposite the first protective layer. A bonding layer is disposed between, and bonds together, the olefin layer and the first protective layer. The optical film is integrally formed.
    Type: Application
    Filed: January 10, 2023
    Publication date: April 3, 2025
    Inventors: Kevin T. Huseby, Stephen A. Johnson, Adam D. Haag, John D. Le, Jacob D. Young, Brian R. Peterson, Kayla A. McGrath
  • Publication number: 20250091320
    Abstract: Articles are described comprising a first substrate and a second substrate. At least one adhesive layer is disposed between the first and second substrates. The article further comprises a multilayer film within at least a portion of the adhesive layer(s). Also described is a method of disassembly comprising providing an adhesively bonded article as described herein; and separating the first substrate from the second substrate by delaminating the (e.g. multilayer) film. In other embodiments, adhesive articles (e.g. tape) are described comprising a (e.g. multilayer) film and methods of making adhesively bonded articles that comprise a (e.g. multilayer) film. Also described are methods of reworking, repairing, repurposing, or recycling an article, and articles.
    Type: Application
    Filed: December 3, 2024
    Publication date: March 20, 2025
    Inventors: Matthew H. Frey, Jacob P. Podkaminer, Ashley J. Smith, Stephen A. Johnson, Christoph Kuesters, Zhou Jin, Yunshu Zhang, Matthew T. Johnson, Luis E. Sotelo Martin, William T. Fay, Jason C. Anderson, Joseph J. Benson
  • Publication number: 20250028103
    Abstract: A film includes a first layer having a substantially constant thickness. The first layer extends substantially uniformly along a length direction of the first layer and includes adjacent continuous first and second portions extending along the length direction. Each of the first and second portions includes a substantially constant thickness portion extending to an edge of the first layer along a width direction of the first layer, and a tapering portion adjacent the substantially constant thickness portion and having a thickness tapering in the width direction to a minimum thickness at an end of the tapering portion opposite the substantially constant thickness portion. The minimum thickness can be less than 20% of a thickness of the substantially constant thickness portion. The tapering portions of the first and second portions can have respective first and second major surfaces substantially conforming to one another.
    Type: Application
    Filed: August 12, 2022
    Publication date: January 23, 2025
    Inventors: Stephen A. Johnson, William T. Fay, Michael Benton Free, Atheen R. Johnson, Derek W. Patzman
  • Publication number: 20250020837
    Abstract: A multilayer partial mirror includes a plurality of alternating first a second polymeric layers numbering at least 50 in total, disposed between, and integrally formed with, opposing first and second polymeric skin layers. For a visible wavelength range extending from about 420 nm to about 680 nm and an incident light propagating in an incident plane that includes a x-direction, and for an s-polarized incident light, the multilayer partial mirror has an average reflectance Rs1 for a first incident angle of less than about 10 degrees, and an average reflectance Rs2 for a second incident angle of greater than about 45 degrees, and for a p-polarized incident light, the multilayer partial mirror has an average reflectance Rp1 for the first incident angle, and an average reflectance Rp2 for the second incident angle. Each of Rs2/Rs1 and Rp2/Rp1 is greater than about 1.15.
    Type: Application
    Filed: September 25, 2024
    Publication date: January 16, 2025
    Inventors: Adam D. Haag, Gilles J. Benoit, Stephen A. Johnson, Samuel A. Minno, Quinn D. Sanford, Lin Zhao, Robert D. Taylor
  • Publication number: 20240383241
    Abstract: Multi-layer films, and processes to make the films, that enable the delivery of a substrate featuring a peelable thin layer of low haze, amorphous, isotropic film with the desired properties of high modulus, high usage temperature, UV blockage, and toughness. The films are made using a co-extrusion, co-orientation and annealing process to enable the delivery of a thin isotropic, UV blocking layer on top of a release layer and support substrate. These film constructions can be kept together during additional processing steps such as coating and converting. The release and dimensionally stable substrate layer can be easily removed once processing steps are completed.
    Type: Application
    Filed: May 21, 2024
    Publication date: November 21, 2024
    Inventors: Stephen A. Johnson, Derek W. Patzman, Richard Yufeng Liu, Victor Ho, Timothy J. Hebrink, Kevin T. Huseby, John F. VanDerlofske, III, John P. Purcell, William T. Fay, James B. Svacha, Richard J. Thompson, Timothy J. Lindquist, Kristopher J. Derks
  • Publication number: 20240375337
    Abstract: A polymeric film has an orthogonal length and width. The polymeric film includes a substrate and a plurality of fins extending away from the substrate and substantially coextensive with the substrate along the length. The fins are arranged across the width. Each fin in at least a majority of the fins includes a first portion extending from the substrate to a tip of the fin opposite the substrate; and a second portion extending from the tip of the fin toward or to the substrate. The second portion is attached to the first portion proximate the tip and separated from the first portion proximate the substrate along at least a portion of the length. The first and second portions have different respective first and second compositions.
    Type: Application
    Filed: September 6, 2022
    Publication date: November 14, 2024
    Inventors: Stephen A. Johnson, William T. Fay, Atheen R. Johnson