Patents by Inventor Stephen J. Gaul

Stephen J. Gaul has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8859337
    Abstract: Embodiments described herein provide a chip, comprising a first device on a substrate and a second device on the substrate. The chip further comprises a heat distribution structure in thermal proximity to the first device and the second device, wherein the heat distribution structure is thermally isolated and reduces a thermal gradient between the first device and the second device.
    Type: Grant
    Filed: December 13, 2010
    Date of Patent: October 14, 2014
    Assignee: Soitec
    Inventors: Stephen J Gaul, Steven Howard Voldman, Jean-Michel Tschann
  • Publication number: 20120256193
    Abstract: A semiconductor structure such as a power converter with an integrated capacitor is provided, and comprises a semiconductor substrate, a high-side output power device over the substrate at a first location, and a low-side output power device over the substrate at a second location adjacent to the first location. A first metal layer is over the high-side output power device and electrically coupled to the high-side output power device, and a second metal layer is over the low-side output power device and electrically coupled to the low-side output power device. A dielectric layer is over a portion of the first metal layer and a portion of the second metal layer, and a top metal layer is over the dielectric layer.
    Type: Application
    Filed: June 21, 2011
    Publication date: October 11, 2012
    Applicant: INTERSIL AMERICAS INC.
    Inventors: Francois Hebert, Stephen J. Gaul, Shea Petricek
  • Publication number: 20110140232
    Abstract: An electronic system, method of manufacture of a semiconductor structure, and one or more semiconductor structures are disclosed. For example, a method of manufacture of a semiconductor structure is disclosed, which includes forming a semiconductor layer over a thermal conduction layer, forming an isolation region over the thermal conduction layer, and forming a thermal conduction region in the isolation region.
    Type: Application
    Filed: December 14, 2010
    Publication date: June 16, 2011
    Applicant: INTERSIL AMERICAS INC.
    Inventors: Stephen J. Gaul, Michael D. Church, Rick Carlton Jerome
  • Publication number: 20110141696
    Abstract: Embodiments described herein provide a chip, comprising a first device on a substrate and a second device on the substrate. The chip further comprises a heat distribution structure in thermal proximity to the first device and the second device, wherein the heat distribution structure is thermally isolated and reduces a thermal gradient between the first device and the second device.
    Type: Application
    Filed: December 13, 2010
    Publication date: June 16, 2011
    Applicant: INTERSIL AMERICAS INC.
    Inventors: Stephen J. Gaul, Steven Howard Voldman, Jean-Michel Tschann
  • Publication number: 20100323487
    Abstract: A “tabbed” MOS device provides radiation hardness while supporting reduced gate width requirements. The “tabbed” MOS device also utilizes a body tie ring, which reduces field threshold leakage. In one implementation the “tabbed” MOS device is designed such that a width of the tab is based on at least a channel length of the MOS device such that a radiation-induced parasitic conduction path between the source and drain region of the device has a resistance that is higher than the device channel resistance.
    Type: Application
    Filed: August 25, 2010
    Publication date: December 23, 2010
    Applicant: Intersil Americas Inc.
    Inventors: Stephen J. Gaul, Michael D. Church, Brent R. Doyle
  • Publication number: 20100038726
    Abstract: A “tabbed” MOS device provides radiation hardness while supporting reduced gate width requirements. The “tabbed” MOS device also utilizes a body tie ring, which reduces field threshold leakage. In one implementation the “tabbed” MOS device is designed such that a width of the tab is based on at least a channel length of the MOS device such that a radiation-induced parasitic conduction path between the source and drain region of the device has a resistance that is higher than the device channel resistance.
    Type: Application
    Filed: February 18, 2009
    Publication date: February 18, 2010
    Applicant: INTERSIL AMERICAS INC.
    Inventors: Stephen J. GAUL, Michael D. Church, Brent R. Doyle
  • Patent number: 7461366
    Abstract: A method for laying out custom integrated circuits includes the steps of preliminarily laying out a custom integrated circuit using a plurality of libraried standardized programmed cells (p-cells). Buildcode representations are then assigned for each of a plurality of circuit components and features thereof to realize customization of at least a portion of the plurality of p-cells. A final layout of the custom integrated circuit is then generated using the buildcode representations.
    Type: Grant
    Filed: November 21, 2005
    Date of Patent: December 2, 2008
    Assignee: Intersil Americas Inc.
    Inventor: Stephen J. Gaul
  • Patent number: 6492705
    Abstract: Airbridge structures and processes for making air bridge structures and integrated circuits are disclosed. One airbridge structure has metal conductors 24 encased in a sheath of dielectric material 249. The conductors extend across a cavity 244 and a semiconductor substrate 238. In one embodiment, the conductors traversing the cavity 244 are supported by posts 248 that extend from the substrate. In another embodiment, oxide posts 258 extend from the substrate to support the conductors. In another embodiment, trenches 101 are made in a device substrate 110 bonded to a handle substrate 100. The trenches are filled with a dielectric and a conductor pattern is formed over the filled trenches. The substrate material between the conductors is then removed to leave a pattern of posts 116, 114, 112 that included dielectrically encased conductors 106. In another bonded wafer embodiment, conductors 204 are encased in a dielectric above a sacrificial device region.
    Type: Grant
    Filed: June 4, 1996
    Date of Patent: December 10, 2002
    Assignee: Intersil Corporation
    Inventors: Patrick A. Begley, William R. Young, Anthony L. Rivoli, Jose Avelino Delgado, Stephen J. Gaul
  • Patent number: 6211056
    Abstract: Conductive elements which provide interconnections (air bridges between circuits) and components such as capacitors and inductors may be incorporated in the devices in a manner to reduce parasitic effects in the operation of the devices while providing close spacing which enhances the performance of the devices at high frequency. Separate substrates are provided respectively having the integrated circuits formed therein and covering, preferably sealing the integrated circuits. The air bridge conductive components (interconnections, capacitors or inductors) are formed separately in the covering substrate which is assembled with the substrate having the integrated circuit as a lid which seals and packages the circuits and the conductive element or component contained in the lid. The conductive component may be separated by cavities formed in the lid substrate or in the substrate having the integrated circuit device already formed therein.
    Type: Grant
    Filed: November 24, 1998
    Date of Patent: April 3, 2001
    Assignee: Intersil Corporation
    Inventors: Patrick A. Begley, William R. Young, Anthony L. Rivoli, Jose Avelino Delgado, Stephen J. Gaul
  • Patent number: 5618752
    Abstract: A surface mountable integrated circuit and a method of manufacture are disclosed. A wafer 110 has a die with an integrated circuit 119 in one surface of the wafer. A via 130 extends to the opposite surface. The via has a sidewall oxide 131 and is filled with a conductive material such as metal or doped polysilicon. The metal may comprise a barrier layer and an adhesion layer. The second end of the via can be fashioned as a prong 233 or a receptacle 430. Dies with vias can be stacked on top of each other or surface mounted to printed circuit boards or other substrate.
    Type: Grant
    Filed: June 5, 1995
    Date of Patent: April 8, 1997
    Assignee: Harris Corporation
    Inventor: Stephen J. Gaul
  • Patent number: 5608264
    Abstract: A surface mountable integrated circuit and a method of manufacture are disclosed. A wafer 110 has a die with an integrated circuit 119 in one surface of the wafer. A via 130 extends to the opposite surface. the via has a sidewall oxide 131 and is filled with a conductive material such as metal or doped polysilicon. The metal may comprise a barrier layer and an adhesion layer. The second end of the via can be fashioned as a prong 233 or a receptacle 430. Dies with vias can be stacked on top of each other or surface mounted to printed circuit boards or other substrate.
    Type: Grant
    Filed: June 5, 1995
    Date of Patent: March 4, 1997
    Assignee: Harris Corporation
    Inventor: Stephen J. Gaul
  • Patent number: 5561303
    Abstract: An integrated circuit structure containing dielectrically isolated islands having heat dissipation paths of enhanced thermal conductivity. A semiconductor structure comprises a first layer of crystalline material with a layer comprising polycrystalline diamond formed over the first layer. A layer of polycrystalline silicon is formed over the diamond containing layer and a layer of monocrystalline material is formed over the polycrystalline silicon.
    Type: Grant
    Filed: May 25, 1994
    Date of Patent: October 1, 1996
    Assignee: Harris Corporation
    Inventors: Gregory A. Schrantz, Stephen J. Gaul
  • Patent number: 5552345
    Abstract: Silicon on diamond die 5 are separated by patterning the diamond layer 3 and sawing the silicon layer 4. The diamond layer 3 is patterned by known techniques including laser ablation or using a silicon dioxide mask to resist deposition of diamond material. Patterning may take place after formation of microelectronic devices in dies in the silicon layer, after a device water is bonded to a diamond layer but before formation of the devices, prior to joining the device wafer to the diamond layer.
    Type: Grant
    Filed: September 22, 1993
    Date of Patent: September 3, 1996
    Assignee: Harris Corporation
    Inventors: Gregory A. Schrantz, Stephen J. Gaul, Jack H. Linn
  • Patent number: 5547896
    Abstract: In a method of etching a thin film resistor material, such as NiCr or CrSi, and of producing a thin film resistor, a non-photoresist hard mask is deposited on an exposed surface of thin film resistor material, a delineated portion of the hard mask is etched with a hydrogen peroxide etchant that does not affect the thin film resistor material to expose the material therebeneath, and the exposed thin film resistor material is etched with a second etchant that does not affect the hard mask. The second etchant may be sulfuric acid heated to greater than 125.degree. C. for NiCr or a mixture of phosphoric acid, nitric acid and hydrofluoric acid for CrSi. The hard mask preferably comprises TiW.
    Type: Grant
    Filed: February 13, 1995
    Date of Patent: August 20, 1996
    Assignee: Harris Corporation
    Inventors: Jack H. Linn, John T. Gasner, Stephen J. Gaul, Chris A. McCarty
  • Patent number: 5448102
    Abstract: In a microelectronic device formed on a substrate 12, a pair of trenches 30, 36 branch at their intersection to provide branches 31-34 surrounding a sacrificial island 42. Sacrificial island 42 may comprise substrate material or other material or a void for absorbing the axial stresses propagated along the lengths of trenches 30, 36.
    Type: Grant
    Filed: August 18, 1994
    Date of Patent: September 5, 1995
    Assignee: Harris Corporation
    Inventors: Stephen J. Gaul, Donald F. Hemmenway
  • Patent number: 5270265
    Abstract: Creation of structural defects in a trench-isolated island structure is obviated by protecting the bottom of the trench pattern during etching of the hard mask surface oxide. A layer of photoresist is non-selectively deposited on the hard mask oxide layer and in the trench pattern, so that the photoresist buffer layer fills the trench pattern and is formed atop the hard mask oxide layer. The deposited photoresist is controllably flood-irradiated, so as to expose the irradiated photoresist down to a depth in the trench pattern that is at or somewhat deeper than the surface of the hard mask insulating material. The exposed photoresist is then developed, so as to remove the irradiated depth portion of the photoresist lying atop the hard mask oxide layer and partially extending into the trench, thus exposing the hard mask oxide layer, but leaving a sufficient quantity of unexposed photoresist in the trench pattern that provides a surface barrier for the underlying oxide.
    Type: Grant
    Filed: September 1, 1992
    Date of Patent: December 14, 1993
    Assignee: Harris Corporation
    Inventors: Donald F. Hemmenway, Stephen J. Gaul, Chris A. McCarty
  • Patent number: 5240876
    Abstract: An SOI wafer is formed having a silicon-germanium layer between the epitaxial layer of the device and the insulative layer. The process includes bonding a second substrate to a silicon-germanium layer on a first substrate by an intermediate insulative layer. The first substrate is removed down to the silicon-germanium layer and the silicon layer is epitaxially formed on the silicon-germanium layer.
    Type: Grant
    Filed: June 1, 1992
    Date of Patent: August 31, 1993
    Assignee: Harris Corporation
    Inventors: Stephen J. Gaul, George V. Rouse
  • Patent number: 5218213
    Abstract: An SOI wafer is formed having a silicon-germanium layer between the epitaxial layer of the device and the insulative layer. The process includes bonding a second substrate to a silicon-germanium layer on a first substrate by an intermediate insulative layer. The first substrate is removed down to the silicon-germanium layer and the silicon layer is epitaxially formed on the silicon-germanium layer.
    Type: Grant
    Filed: June 1, 1992
    Date of Patent: June 8, 1993
    Assignee: Harris Corporation
    Inventors: Stephen J. Gaul, George V. Rouse
  • Patent number: 5217919
    Abstract: A process of manufacturing a trench-isolated semiconductor structure comprises forming a first `pad` (e.g. MOS gate) oxide layer on a first surface of a silicon substrate. An oxide etch protective layer of silicon nitride is selectively formed on a first portion of the pad oxide layer so as to overlie a first surface portion of the silicon substrate in which active device regions will be introduced. A second oxide layer is then deposited on the pad oxide layer and on the nitride layer. The dual oxide layer is then patterned to form a trench mask which exposes a second surface portion of the silicon substrate. An etchant is then applied to the structure so as to etch away material from the silicon substrate exposed by the second surface portion and a portion of the second oxide layer, thereby forming a trench in the second surface portion of the silicon substrate.
    Type: Grant
    Filed: March 19, 1992
    Date of Patent: June 8, 1993
    Assignee: Harris Corporation
    Inventors: Stephen J. Gaul, Donald F. Hemmenway
  • Patent number: 5091331
    Abstract: A process including forming peaks and valleys in a bonding surface of a first wafer so that the peaks are at the scribe lines which define dice. The peaks and not the valleys of the first wafer is bonded to a bonding surface of a second wafer. The device forming steps are performed on one of the wafers. Finally, the wafer in which the devices are formed is cut through at the peaks to form the dice. The peaks may be substantially the size of the kerf produced by the cutting such that the dice are separated from the other wafer by the cutting step. Alternately, the peaks may have a width greater than the kerf produced by the cutting and remain attached to the other wafer by the remaining peak portions. The dice are then separated from the other wafer at the remaining peak portions by an additional step.
    Type: Grant
    Filed: April 16, 1990
    Date of Patent: February 25, 1992
    Assignee: Harris Corporation
    Inventors: Jose A. Delgado, Stephen J. Gaul, George V. Rouse, Craig J. McLachlan