Patents by Inventor Stephen M. Cea

Stephen M. Cea has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20200235013
    Abstract: Stacked finFET structures including a fin having at least a first layer of semiconductor material stacked over or under a second layer of semiconductor material. The first and second layers may include a Group IV semiconductor material layer and a Group III-V semiconductor material layer, for example. A stacked finFET may include an N-type finFET stacked over or under a P-type finFET, the two finFETs may have channel portions within the different semiconductor material layers. Channel portions of the first and second layers of semiconductor material may be coupled to separate gate electrodes that are vertically aligned. Channel portions of the first and second layers of semiconductor material may be vertically separated by subfin portions of the first and second layers. Different layers of dielectric material adjacent to the subfin portions may improve electrical isolation between the channel portions, for example as a source of fixed charge or impurity dopants.
    Type: Application
    Filed: August 24, 2017
    Publication date: July 23, 2020
    Applicant: Intel Corporation
    Inventors: Aaron Lilak, Sean Ma, Justin R. Weber, Rishabh Mehandru, Stephen M. Cea, Patrick Morrow, Patrick H. Keys
  • Publication number: 20200227520
    Abstract: Methods of forming microelectronic structures are described. Embodiments of those methods include forming a nanowire device comprising a substrate comprising source/drain structures adjacent to spacers, and nanowire channel structures disposed between the spacers, wherein the nanowire channel structures are vertically stacked above each other.
    Type: Application
    Filed: March 26, 2020
    Publication date: July 16, 2020
    Inventors: Kelin J. KUHN, Seiyon KIM, Rafael RIOS, Stephen M. CEA, Martin D. GILES, Annalisa CAPPELLANI, Titash RAKSHIT, Peter CHANG, Willy RACHMADY
  • Publication number: 20200219990
    Abstract: Self-aligned gate endcap (SAGE) architectures with gate-all-around devices above insulator substrates, and methods of fabricating self-aligned gate endcap (SAGE) architectures with gate-all-around devices above insulator substrates, are described. In an example, an integrated circuit structure includes includes a semiconductor nanowire above an insulator substrate and having a length in a first direction. A gate structure is around the semiconductor nanowire, the gate structure having a first end opposite a second end in a second direction, orthogonal to the first direction. A pair of gate endcap isolation structures is included. The first of the pair of gate endcap isolation structures is directly adjacent to the first end of the gate structure, and the second of the pair of gate endcap isolation structures is directly adjacent to the second end of the gate structure.
    Type: Application
    Filed: January 3, 2019
    Publication date: July 9, 2020
    Inventors: Biswajeet GUHA, Dax M. CRUM, Stephen M. CEA, Leonard P. GULER, Tahir GHANI
  • Publication number: 20200176482
    Abstract: Embodiments of the present invention are directed to formation of fins with different active channel heights in a tri-gate or a Fin-FET device. In an embodiment, at least two fins are formed on a front side of the substrate. A gate structure extends over a top surface and a pair of sidewalls of at least a portion of the fins. In an embodiment, the substrate is thinned to expose the bottom surface of the fins. Next, backside etching may be performed on each fin to form active channel regions. The fins may be recessed to different depths, forming active channel regions with differing heights.
    Type: Application
    Filed: February 10, 2020
    Publication date: June 4, 2020
    Inventors: Aaron D. LILAK, Patrick MORROW, Stephen M. CEA, Rishabh MEHANDRU, Cory E. WEBER
  • Publication number: 20200161298
    Abstract: Metallization structures under a semiconductor device layer. A metallization structure in alignment with semiconductor fin may be on a side of the fin opposite a gate stack. Backside and/or frontside substrate processing techniques may be employed to form such metallization structures on a bottom of a semiconductor fin or between bottom portions of two adjacent fins. Such metallization structures may accompany interconnect metallization layers that are over a gate stack, for example to increase metallization layer density for a given number of semiconductor device layers.
    Type: Application
    Filed: July 1, 2017
    Publication date: May 21, 2020
    Applicant: Intel Corporation
    Inventors: Aaron D. Lilak, Rishabh Mehandru, Patrick Morrow, Stephen M. Cea
  • Publication number: 20200152797
    Abstract: Nanowire structures having non-discrete source and drain regions are described. For example, a semiconductor device includes a plurality of vertically stacked nanowires disposed above a substrate. Each of the nanowires includes a discrete channel region disposed in the nanowire. A gate electrode stack surrounds the plurality of vertically stacked nanowires. A pair of non-discrete source and drain regions is disposed on either side of, and adjoining, the discrete channel regions of the plurality of vertically stacked nanowires.
    Type: Application
    Filed: January 10, 2020
    Publication date: May 14, 2020
    Inventors: Stephen M. CEA, Annalisa CAPPELLANI, Martin D. GILES, Rafael RIOS, Seiyon KIM, Kelin J. KUHN
  • Patent number: 10636907
    Abstract: Embodiments of the invention include a non-planar transistor with a strained channel and methods of forming such a transistor. In an embodiment, the non-planar transistor may include a semiconductor substrate. According to an embodiment, a first source/drain (S/D) region and a second S/D region may be formed over the semiconductor substrate and separated from each other by a channel region. A gate stack may be formed over the channel region. In order to increase the amount of strain that may be induced in the channel region, embodiments may include forming a strain enhancement opening in the semiconductor substrate that removes at least a portion of the semiconductor substrate from below the channel region.
    Type: Grant
    Filed: September 25, 2015
    Date of Patent: April 28, 2020
    Assignee: Intel Corporation
    Inventors: Aaron D. Lilak, Stephen M. Cea, Rishabh Mehandru, Patrick Morrow, Patrick H. Keys
  • Patent number: 10636871
    Abstract: Methods of forming microelectronic structures are described. Embodiments of those methods include forming a nanowire device comprising a substrate comprising source/drain structures adjacent to spacers, and nanowire channel structures disposed between the spacers, wherein the nanowire channel structures are vertically stacked above each other.
    Type: Grant
    Filed: January 19, 2017
    Date of Patent: April 28, 2020
    Assignee: Intel Corporation
    Inventors: Kelin J. Kuhn, Seiyon Kim, Rafael Rios, Stephen M. Cea, Martin D. Giles, Annalisa Cappellani, Titash Rakshit, Peter Chang, Willy Rachmady
  • Publication number: 20200105755
    Abstract: Fabrication techniques for NMOS and PMOS nanowires leveraging an isolated process flow for NMOS and PMOS nanowires facilitates independent (decoupled) tuning/variation of the respective geometries (i.e., sizing) and chemical composition of NMOS and PMOS nanowires existing in the same process. These independently tunable degrees of freedom are achieved due to fabrication techniques disclosed herein, which enable the ability to individually adjust the width of NMOS and PMOS nanowires as well as the general composition of the material forming these nanowires independently of one another.
    Type: Application
    Filed: September 28, 2018
    Publication date: April 2, 2020
    Applicant: INTEL CORPORATION
    Inventors: Stephen M. Cea, Tahir Ghani, Anand S. Murthy, Biswajeet Guha
  • Patent number: 10600810
    Abstract: Embodiments of the present invention are directed to formation of fins with different active channel heights in a tri-gate or a Fin-FET device. In an embodiment, at least two fins are formed on a front side of the substrate. A gate structure extends over a top surface and a pair of sidewalls of at least a portion of the fins. In an embodiment, the substrate is thinned to expose the bottom surface of the fins. Next, backside etching may be performed on each fin to form active channel regions. The fins may be recessed to different depths, forming active channel regions with differing heights.
    Type: Grant
    Filed: September 25, 2015
    Date of Patent: March 24, 2020
    Assignee: Intel Corporation
    Inventors: Aaron D. Lilak, Patrick Morrow, Stephen M. Cea, Rishabh Mehandru, Cory E. Weber
  • Publication number: 20200091145
    Abstract: Gate-all-around integrated circuit structures having self-aligned source or drain undercut for varied widths are described. In an example, a structure includes first and second vertical arrangements of nanowires above a substrate, the nanowires of the second vertical arrangement of nanowires having a horizontal width greater than a horizontal width of the nanowires of the first vertical arrangement of nanowires. First and second gate stack portions are over the first and second vertical arrangements of nanowires, respectively. First embedded epitaxial source or drain regions are at ends of the first vertical arrangement of nanowires and extend beneath dielectric sidewalls spacers of the first gate stack portion by a first distance. Second embedded epitaxial source or drain regions are at ends of the second vertical arrangement of nanowires and extend beneath the dielectric sidewalls spacers of the second gate stack portion by a second distance substantially the same as the first distance.
    Type: Application
    Filed: September 18, 2018
    Publication date: March 19, 2020
    Inventors: Biswajeet GUHA, Jun Sung KANG, Bruce BEATTIE, Stephen M. CEA, Tahir GHANI
  • Patent number: 10580899
    Abstract: Nanowire structures having non-discrete source and drain regions are described. For example, a semiconductor device includes a plurality of vertically stacked nanowires disposed above a substrate. Each of the nanowires includes a discrete channel region disposed in the nanowire. A gate electrode stack surrounds the plurality of vertically stacked nanowires. A pair of non-discrete source and drain regions is disposed on either side of, and adjoining, the discrete channel regions of the plurality of vertically stacked nanowires.
    Type: Grant
    Filed: January 13, 2017
    Date of Patent: March 3, 2020
    Assignee: Intel Corporation
    Inventors: Stephen M. Cea, Annalisa Cappellani, Martin D. Giles, Rafael Rios, Seiyon Kim, Kelin J. Kuhn
  • Patent number: 10573715
    Abstract: Embodiments of the present disclosure describe techniques for backside isolation for devices of an integrated circuit (IC) and associated configurations. The IC may include a plurality of devices (e.g., transistors) formed on a semiconductor substrate. The semiconductor substrate may include substrate regions on which one or more devices are formed. Trenches may be disposed between the devices on the semiconductor substrate. Portions of the semiconductor substrate between the substrate regions may be removed to expose the corresponding trenches and form isolation regions. An insulating material may be formed in the isolation regions. Other embodiments may be described and/or claimed.
    Type: Grant
    Filed: December 17, 2015
    Date of Patent: February 25, 2020
    Assignee: Intel Corporation
    Inventors: Aaron D. Lilak, Rishabh Mehandru, Harold W. Kennel, Paul B. Fischer, Stephen M. Cea
  • Publication number: 20200052117
    Abstract: Disclosed herein are structures and techniques for device isolation in integrated circuit (IC) assemblies. In some embodiments, an IC assembly may include multiple transistors spaced apart by an isolation region. The isolation region may include a doped semiconductor body whose dopant concentration is greatest at one or more surfaces, or may include a material that is lattice-mismatched with material of the transistors, for example.
    Type: Application
    Filed: May 15, 2017
    Publication date: February 13, 2020
    Applicant: Intel Corporation
    Inventors: Rishabh Mehandru, Stephen M. Cea, Tahir Ghani
  • Publication number: 20200035818
    Abstract: Nanowire structures having wrap-around contacts are described. For example, a nanowire semiconductor device includes a nanowire disposed above a substrate. A channel region is disposed in the nanowire. The channel region has a length and a perimeter orthogonal to the length. A gate electrode stack surrounds the entire perimeter of the channel region. A pair of source and drain regions is disposed in the nanowire, on either side of the channel region. Each of the source and drain regions has a perimeter orthogonal to the length of the channel region. A first contact completely surrounds the perimeter of the source region. A second contact completely surrounds the perimeter of the drain region.
    Type: Application
    Filed: October 3, 2019
    Publication date: January 30, 2020
    Inventors: Stephen M. CEA, Cory E. WEBER, Patrick H. KEYS, Seiyon KIM, Michael G. HAVERTY, Sadasivan SHANKAR
  • Publication number: 20200013905
    Abstract: Semiconductor nanowire devices having cavity spacers and methods of fabricating cavity spacers for semiconductor nanowire devices are described. For example, a semiconductor device includes a plurality of vertically stacked nanowires disposed above a substrate, each of the nanowires including a discrete channel region. A common gate electrode stack surrounds each of the discrete channel regions of the plurality of vertically stacked nanowires. A pair of dielectric spacers is on either side of the common gate electrode stack, each of the pair of dielectric spacers including a continuous material disposed along a sidewall of the common gate electrode and surrounding a discrete portion of each of the vertically stacked nanowires. A pair of source and drain regions is on either side of the pair of dielectric spacers.
    Type: Application
    Filed: September 20, 2019
    Publication date: January 9, 2020
    Inventors: Rishabh MEHANDRU, Szuya S. LIAO, Stephen M. CEA
  • Patent number: 10529827
    Abstract: Embodiments of the invention include vertically oriented long channel transistors and methods of forming such transistors. In one embodiment, a method of forming such a transistor may include forming a fin on a semiconductor substrate. Embodiments may also include forming a spacer over an upper portion of the fin and a lower portion of the fin not covered by the spacer may be exposed. Embodiments may also include forming a gate dielectric layer over the exposed portion of the fin. A gate electrode may then be deposited, according to an embodiment. Embodiments may include exposing a top portion of the fin and forming a first source/drain (S/D) region in the top portion of the fin. The second S/D region may be formed by removing the semiconductor substrate to expose a bottom portion of the fin and forming the second S/D region in the bottom portion of the fin.
    Type: Grant
    Filed: September 25, 2015
    Date of Patent: January 7, 2020
    Assignee: Intel Corporation
    Inventors: Rishabh Mehandru, Patrick Morrow, Paul B. Fischer, Aaron D. Lilak, Stephen M. Cea
  • Publication number: 20200006525
    Abstract: Integrated circuit structures including increased transistor source/drain (S/D) contact area using a sacrificial S/D layer are provided herein. The sacrificial layer, which includes different material from the S/D material, is deposited into the S/D trenches prior to the epitaxial growth of that S/D material, such that the sacrificial layer acts as a space-holder below the S/D material. During S/D contact processing, the sacrificial layer can be selectively etched relative to the S/D material to at least partially remove it, leaving space below the S/D material for the contact metal to fill. In some cases, the contact metal is also between portions of the S/D material. In some cases, the contact metal wraps around the epi S/D, such as when dielectric wall structures on either side of the S/D region are employed. By increasing the S/D contact area, the contact resistance is reduced, thereby improving the performance of the transistor device.
    Type: Application
    Filed: June 29, 2018
    Publication date: January 2, 2020
    Applicant: INTEL CORPORATION
    Inventors: DAX M. CRUM, BISWAJEET GUHA, WILLIAM HSU, STEPHEN M. CEA, TAHIR GHANI
  • Publication number: 20200006340
    Abstract: Stacked transistor structures and methods of forming same. In an embodiment, a stacked transistor structure has a wide central pedestal region and at least one relatively narrower channel region above and/or below the wider central pedestal region. The upper and lower channel regions are configured with a non-planar architecture, and include one or more semiconductor fins, nanowires, and/or nanoribbons. The top and bottom channel regions may be configured the same or differently, with respect to shape and/or semiconductor materials. In some cases, an outermost sidewall of one or both the top and/or bottom channel region structures, is collinear with an outermost sidewall of the wider central pedestal region. In some such cases, the outermost sidewall of the top channel region structure is collinear with the outermost sidewall of the bottom channel region structure. Top and bottom transistor structures (NMOS/PMOS) may be formed using the top and bottom channel region structures.
    Type: Application
    Filed: June 29, 2018
    Publication date: January 2, 2020
    Applicant: INTEL CORPORATION
    Inventors: AARON D. LILAK, RISHABH MEHANDRU, ANH PHAN, GILBERT DEWEY, WILLY RACHMADY, STEPHEN M. CEA, SAYED HASAN, KERRYANN M. FOLEY, PATRICK MORROW, COLIN D. LANDON, EHREN MANNEBACH
  • Publication number: 20200006559
    Abstract: Isolation schemes for gate-all-around (GAA) transistor devices are provided herein. In some cases, the isolation schemes include changing the semiconductor nanowires/nanoribbons in a targeted channel region between active or functional transistor devices to electrically isolate those active devices. The targeted channel region is referred to herein as a dummy channel region, as it is not used as an actual channel region for an active or functional transistor device. The semiconductor nanowires/nanoribbons in the dummy channel region can be changed by converting them to an electrical insulator and/or by adding dopant that is opposite in type relative to surrounding source/drain material (to create a p-n junction). The isolation schemes described herein enable neighboring active devices to retain strain in the nanowires/nanoribbons of their channel regions, thereby improving device performance.
    Type: Application
    Filed: June 29, 2018
    Publication date: January 2, 2020
    Applicant: INTEL CORPORATION
    Inventors: RISHABH MEHANDRU, STEPHEN M. CEA, BISWAJEET GUHA, TAHIR GHANI, WILLIAM HSU