Patents by Inventor Stephen Moffatt

Stephen Moffatt has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20090269878
    Abstract: A method of fabricating a detector that involves: forming a trench in a substrate, the substrate having an upper surface; forming a first doped semiconductor layer on the substrate and in the trench; forming a second semiconductor layer on the first doped semiconductor layer and extending into the trench, the second semiconductor layer having a conductivity that is less than the conductivity of the first doped semiconductor layer; forming a third doped semiconductor layer on the second semiconductor layer and extending into the trench; removing portions of the first, second and third layers that are above a plane defined by the surface of the substrate to produce an upper, substantially planar surface and expose an upper end of the first doped semiconductor layer in the trench; forming a first electrical contact to the first semiconductor doped layer; and forming a second electrical contact to the third semiconductor doped layer.
    Type: Application
    Filed: April 8, 2009
    Publication date: October 29, 2009
    Applicant: Applied Materials, Inc.
    Inventors: Francisco A. Leon, Lawrence C. West, Yuichi Wada, Gregory L. Wojcik, Stephen Moffatt
  • Patent number: 7569463
    Abstract: The present invention generally describes one or more apparatuses and various methods that are used to perform an annealing process on desired regions of a substrate. In one embodiment, an amount of energy is delivered to the surface of the substrate to preferentially melt certain desired regions of the substrate to remove unwanted damage created from prior processing steps (e.g., crystal damage from implant processes), more evenly distribute dopants in various regions of the substrate, and/or activate various regions of the substrate. The preferential melting processes will allow more uniform distribution of the dopants in the melted region, due to the increased diffusion rate and solubility of the dopant atoms in the molten region of the substrate. The creation of a melted region thus allows: 1) the dopant atoms to redistribute more uniformly, 2) defects created in prior processing steps to be removed, and 3) regions that have hyper-abrupt dopant concentrations to be formed.
    Type: Grant
    Filed: July 25, 2006
    Date of Patent: August 4, 2009
    Assignee: Applied Materials, Inc.
    Inventors: Ajit Balakrishna, Paul Carey, Dean Jennings, Abhilash Mayur, Stephen Moffatt, William Schaffer, Mark Yam
  • Publication number: 20090120924
    Abstract: The present invention generally describes apparatuses and methods used to perform an annealing process on desired regions of a substrate. In one embodiment, pulses of electromagnetic energy are delivered to a substrate using a flash lamp or laser apparatus. The pulses may be from about 1 nsec to about 10 msec long, and each pulse has less energy than that required to melt the substrate material. The interval between pulses is generally long enough to allow the energy imparted by each pulse to dissipate completely. Thus, each pulse completes a micro-anneal cycle. The pulses may be delivered to the entire substrate at once, or to portions of the substrate at a time. Further embodiments provide an apparatus for powering a radiation assembly, and apparatuses for detecting the effect of pulses on a substrate.
    Type: Application
    Filed: September 3, 2008
    Publication date: May 14, 2009
    Inventors: STEPHEN MOFFATT, Joseph M. Ranish
  • Publication number: 20090121157
    Abstract: The present invention generally describes apparatuses and methods used to perform an annealing process on desired regions of a substrate. In one embodiment, pulses of electromagnetic energy are delivered to a substrate using a flash lamp or laser apparatus. The pulses may be from about 1 nsec to about 10 msec long, and each pulse has less energy than that required to melt the substrate material. The interval between pulses is generally long enough to allow the energy imparted by each pulse to dissipate completely. Thus, each pulse completes a micro-anneal cycle. The pulses may be delivered to the entire substrate at once, or to portions of the substrate at a time. Further embodiments provide an apparatus for powering a radiation assembly, and apparatuses for detecting the effect of pulses on a substrate.
    Type: Application
    Filed: July 16, 2008
    Publication date: May 14, 2009
    Inventors: STEPHEN MOFFATT, Joseph M. Ranish
  • Publication number: 20090091817
    Abstract: A laser beam is modulated at a very high frequency to produce uniform radiant flux densities on substrate surface processing regions during thermal processing. Beam modulation is achieved by passing the laser beam through a plasma which causes phase randomization within the laser beam. This method may be used for any application where intense, uniform illumination is desired, such as pulsed laser annealing, ablating, and wafer stepper illuminating.
    Type: Application
    Filed: October 8, 2007
    Publication date: April 9, 2009
    Inventors: Dean Jennings, Bruce E. Adams, Timothy N. Thomas, Stephen Moffatt
  • Publication number: 20090034072
    Abstract: A method and apparatus for decorrelating coherent light from a light source, such as a pulsed laser, in both time and space in an effort to provide intense and uniform illumination are provided. The techniques and apparatus described herein may be incorporated into any application where intense, uniform illumination is desired, such as pulsed laser annealing, welding, ablating, and wafer stepper illuminating.
    Type: Application
    Filed: July 31, 2007
    Publication date: February 5, 2009
    Inventors: Dean Jennings, Timothy N. Thomas, Stephen Moffatt, Jiping Li, Bruce E. Adams, Samuel C. Howells
  • Publication number: 20090034071
    Abstract: A method and apparatus for decorrelating coherent light from a light source, such as a pulsed laser, in both time and space in an effort to provide intense and uniform illumination are provided. For some embodiments employing a pulsed light source, the output pulse may be stretched relative to the input pulse width. The methods and apparatus described herein may be incorporated into any application where intense, uniform illumination is desired, such as pulsed laser annealing, welding, ablating, and wafer stepper illuminating.
    Type: Application
    Filed: July 31, 2007
    Publication date: February 5, 2009
    Inventors: DEAN JENNINGS, Timothy N. Thomas, Stephen Moffatt, Jiping Li, Bruce E. Adams, Samuel C. Howells
  • Publication number: 20090032511
    Abstract: The present invention generally relates to an optical system that is able to reliably deliver a uniform amount of energy across an anneal region contained on a surface of a substrate. The optical system is adapted to deliver, or project, a uniform amount of energy having a desired two-dimensional shape on a desired region on the surface of the substrate. Typically, the anneal regions may be square or rectangular in shape. Generally, the optical system and methods of the present invention are used to preferentially anneal one or more regions found within the anneal regions by delivering enough energy to cause the one or more regions to re-melt and solidify.
    Type: Application
    Filed: July 31, 2007
    Publication date: February 5, 2009
    Inventors: Bruce E. Adams, Samuel C. Howells, Dean Jennings, Jiping Li, Timothy N. Thomas, Stephen Moffatt
  • Publication number: 20080268617
    Abstract: Methods for cleaning substrate surfaces utilized in SOI technology are provided. In one embodiment, the method for cleaning substrate surfaces includes providing a first substrate and a second substrate, wherein the first substrate has a silicon oxide layer formed thereon and a cleavage plane defined therein, performing a wet cleaning process on the surfaces of the first substrate and the second substrate, and bonding the cleaned silicon oxide layer to the cleaned surface of the second substrate.
    Type: Application
    Filed: August 9, 2006
    Publication date: October 30, 2008
    Inventors: Randhir P. S. Thakur, Stephen Moffatt, Per-Ove Hansson, Steve Ghanayem
  • Patent number: 7372690
    Abstract: A wafer chuck is designed to allow the substrate to thermally deform during charged particle beam lithography. The wafer chuck includes a compliant layer disposed over an chuck body. During lithography processing the wafer is electrostatically held in contact with a flexible compliant layer and the wafer is exposed to the charged particle beam resulting in thermal deformation of the wafer. The compliant layer deforms with the substrate and allows the wafer to deform in a predictable manner.
    Type: Grant
    Filed: February 10, 2005
    Date of Patent: May 13, 2008
    Assignee: Applied Materials, Inc.
    Inventor: Stephen Moffatt
  • Publication number: 20080038900
    Abstract: Methods for promoting interface bonding energy utilized in SOI technology are provided. In one embodiment, the method for promoting interface bonding energy includes providing a first substrate and a second substrate, wherein the first substrate has a silicon oxide layer formed thereon and a cleavage plane defined therein, performing a dry cleaning process on a surface of the silicon oxide layer and a surface of the second substrate, and bonding the cleaned silicon oxide surface of the first substrate to the cleaned surface of the second substrate.
    Type: Application
    Filed: August 9, 2006
    Publication date: February 14, 2008
    Inventors: Randhir P S Thakur, Stephen Moffatt, Per-Ove Hansson, Steve Ghanayem
  • Publication number: 20070221640
    Abstract: The present invention generally describes one ore more apparatuses and various methods that are used to perform an annealing process on desired regions of a substrate. In one embodiment, an amount of energy is delivered to the surface of the substrate to preferentially melt certain desired regions of the substrate to remove unwanted damage created from prior processing steps (e.g., crystal damage from implant processes), more evenly distribute dopants in various regions of the substrate, and/or activate various regions of the substrate. The preferential melting processes will allow more uniform distribution of the dopants in the melted region, due to the increased diffusion rate and solubility of the dopant atoms in the molten region of the substrate. The creation of a melted region thus allows: 1) the dopant atoms to redistribute more uniformly, 2) defects created in prior processing steps to be removed, and 3) regions that have hyper-abrupt dopant concentrations to be formed.
    Type: Application
    Filed: July 25, 2006
    Publication date: September 27, 2007
    Inventors: Dean Jennings, Alexander N. Lerner, Abhilash Mayur, Stephen Moffatt, Timothy N. Thomas
  • Publication number: 20070218644
    Abstract: The present invention generally describes one or more apparatuses and various methods that are used to perform an annealing process on desired regions of a substrate. In one embodiment, an amount of energy is delivered to the surface of the substrate to preferentially melt certain desired regions of the substrate to remove unwanted damage created from prior processing steps (e.g., crystal damage from implant processes), more evenly distribute dopants in various regions of the substrate, and/or activate various regions of the substrate. The preferential melting processes will allow more uniform distribution of the dopants in the melted region, due to the increased diffusion rate and solubility of the dopant atoms in the molten region of the substrate. The creation of a melted region thus allows: 1) the dopant atoms to redistribute more uniformly, 2) defects created in prior processing steps to be removed, and 3) regions that have hyper-abrupt dopant concentrations to be formed.
    Type: Application
    Filed: July 25, 2006
    Publication date: September 20, 2007
    Inventors: Ajit Balakrishna, Paul Carey, Dean Jennings, Abhilash J. Mayur, Stephen Moffatt, William Schaffer, Mark Yam
  • Publication number: 20070212859
    Abstract: The present invention generally describes one ore more methods that are used to perform an annealing process on desired regions of a substrate. In one embodiment, an amount of energy is delivered to the surface of the substrate to preferentially melt certain desired regions of the substrate to remove unwanted damage created from prior processing steps (e.g., crystal damage from implant processes), more evenly distribute dopants in various regions of the substrate, and/or activate various regions of the substrate. The preferential melting processes will allow more uniform distribution of the dopants in the melted region, due to the increased diffusion rate and solubility of the dopant atoms in the molten region of the substrate. The creation of a melted region thus allows: 1) the dopant atoms to redistribute more uniformly, 2) defects created in prior processing steps to be removed, and 3) regions that have hyper-abrupt dopant concentrations to be formed.
    Type: Application
    Filed: July 25, 2006
    Publication date: September 13, 2007
    Inventors: Paul CAREY, Aaron Muir Hunter, Dean Jennings, Abhilash J. Mayur, Stephen Moffatt, William Schaffer, Timothy N. Thomas, Mark Yam
  • Publication number: 20070117414
    Abstract: In a first aspect, a first system is provided for semiconductor device manufacturing. The first system includes (1) an epitaxial chamber adapted to form a material layer on a surface of a substrate; and (2) a plasma generator coupled to the epitaxial chamber and adapted to introduce plasma to the epitaxial chamber. Numerous other aspects are provided.
    Type: Application
    Filed: October 3, 2006
    Publication date: May 24, 2007
    Inventors: Stephen Moffatt, James Santiago
  • Publication number: 20070018270
    Abstract: A method of fabricating a detector that involves: forming a trench in a substrate, the substrate having an upper surface; forming a first doped semiconductor layer on the substrate and in the trench; forming a second semiconductor layer on the first doped semiconductor layer and extending into the trench, the second semiconductor layer having a conductivity that is less than the conductivity of the first doped semiconductor layer; forming a third doped semiconductor layer on the second semiconductor layer and extending into the trench; removing portions of the first, second and third layers that are above a plane defined by the surface of the substrate to produce an upper, substantially planar surface and expose an upper end of the first doped semiconductor layer in the trench; forming a first electrical contact to the first semiconductor doped layer; and forming a second electrical contact to the third semiconductor doped layer.
    Type: Application
    Filed: July 10, 2006
    Publication date: January 25, 2007
    Applicant: Applied Materials, Inc.
    Inventors: Francisco Leon, Lawrence West, Yuichi Wada, Gregory Wojcik, Stephen Moffatt
  • Patent number: 7151881
    Abstract: An optical circuit including a semiconductor substrate; an optical waveguide formed in or on the substrate; and an optical detector formed in or on the semiconductor substrate, wherein the optical detector is aligned with the optical waveguide so as to receive an optical signal from the optical waveguide during operation, and wherein the optical detector has: a first electrode; a second electrode; and an intermediate layer between the first and second electrodes, the intermediate layer being made of a semiconductor material characterized by a conduction band, a valence band, and deep level energy states introduced between the conduction and valence bands.
    Type: Grant
    Filed: May 28, 2004
    Date of Patent: December 19, 2006
    Assignee: Applied Materials, Inc.
    Inventors: Lawrence C. West, Thomas P. Pearsall, Francisco A. Leon, Stephen Moffatt
  • Patent number: 7075165
    Abstract: A method of fabricating a detector that involves: forming a trench in a substrate, the substrate having an upper surface; forming a first doped semiconductor layer on the substrate and in the trench; forming a second semiconductor layer on the first doped semiconductor layer and extending into the trench, the second semiconductor layer having a conductivity that is less than the conductivity of the first doped semiconductor layer; forming a third doped semiconductor layer on the second semiconductor layer and extending into the trench; removing portions of the first, second and third layers that are above a plane defined by the surface of the substrate to produce an upper, substantially planar surface and expose an upper end of the first doped semiconductor layer in the trench; forming a first electrical contact to the first semiconductor doped layer; and forming a second electrical contact to the third semiconductor doped layer.
    Type: Grant
    Filed: May 28, 2004
    Date of Patent: July 11, 2006
    Assignee: Applied Material, Inc.
    Inventors: Francisco A. Leon, Lawrence C. West, Yuichi Wada, Gregory L. Wojcik, Stephen Moffatt
  • Publication number: 20050199825
    Abstract: A wafer chuck is designed to allow the substrate to thermally deform during charged particle beam lithography. The wafer chuck includes a compliant layer disposed over an chuck body. During lithography processing the wafer is electrostatically held in contact with a flexible compliant layer and the wafer is exposed to the charged particle beam resulting in thermal deformation of the wafer. The compliant layer deforms with the substrate and allows the wafer to deform in a predictable manner.
    Type: Application
    Filed: February 10, 2005
    Publication date: September 15, 2005
    Applicant: Applied Materials, Inc.
    Inventor: Stephen Moffatt
  • Patent number: 6919150
    Abstract: A method for forming a mask assembly for use in lithography, typically electron-beam lithography, first forms in a substrate one half of a plurality of opening therethrough and then fills the openings with a removable fill material. Thereafter are formed the other half of the openings which are then filled with the removable fill material. After all the openings have been formed and filled, a support membrane is formed over the substrate and covers the filled windows. A mask layer is then formed over the membrane and patterned. The fill is then removed from all of the windows.
    Type: Grant
    Filed: March 3, 2004
    Date of Patent: July 19, 2005
    Assignee: Applied Materials, Inc.
    Inventors: Cheng Guo, Stephen Moffatt