Patents by Inventor Steven C. Shackleton

Steven C. Shackleton has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220102167
    Abstract: A method of planarizing a substrate comprises dispensing formable material onto a substrate, contacting, at a planarizing station at a first location, a superstrate held by a superstrate chuck with the formable material on the substrate, thereby forming a multilayer structure including the superstrate, a film of the formable material, and the substrate, releasing the superstrate from the superstrate chuck, moving the multilayer structure from the first location to a curing station located at a second location away from the first location, the curing station including an array of light-emitting diodes, and curing the film of the multilayer structure by exposing the film to light emitted from the array of light-emitting diodes.
    Type: Application
    Filed: September 30, 2020
    Publication date: March 31, 2022
    Inventors: STEVEN C. SHACKLETON, SETH J. BAMESBERGER, MASAKI SAITO
  • Patent number: 11262651
    Abstract: A method of inspecting a dispenser including a faceplate comprises translating a sensor across the faceplate while measuring a distance between the sensor and the faceplate. The sensor is oriented such that a longitudinal axis of the sensor extends at an acute angle relative to a longitudinal axis of the faceplate. The method may include translating another sensor across the faceplate while measuring the same distance. Or the method may include another translating of the sensor across the faceplate while measuring the same distance. In either case, the sensor is oriented such that the longitudinal axis of the sensor extends at an obtuse angle relative to the longitudinal axis of the faceplate. The method includes determining, based on the measured distances, whether an amount of accumulated formable material on the surface of the faceplate is greater than a predetermined value.
    Type: Grant
    Filed: May 28, 2020
    Date of Patent: March 1, 2022
    Assignee: Canon Kabushiki Kaisha
    Inventors: Craig William Cone, Steven C. Shackleton, Brent Andrew Snyder, James W. Irving, Brandyn L. Kinsey
  • Patent number: 11204549
    Abstract: An apparatus may include a superstrate. The superstrate may have a body with a first side, a second side opposite the first side, and a first diameter. The superstrate may also include a mesa on the first side of the body. The mesa may have a second diameter. The center point of the body can be different from the center point of the mesa.
    Type: Grant
    Filed: October 26, 2018
    Date of Patent: December 21, 2021
    Assignee: CANON KABUSHIKI KAISHA
    Inventor: Steven C. Shackleton
  • Patent number: 11193506
    Abstract: A pulsation dampener for a dispensing system comprising a housing, a diaphragm comprising at least one fluoropolymer layer, the diaphragm dividing the housing into a first compartment and a second compartment, an inlet port and an outlet port each in fluid communication with the first compartment thereby providing a flow path for a liquid to enter the first compartment via the first inlet port and exit the first compartment via the outlet port, and at least one gas disposed within the second compartment, the at least one gas having a kinetic diameter of 0.36 nm or greater, wherein the fluoropolymer of the at least one fluoropolymer layer and the at least one gas are selected such that a gas transmittance rate of the at least one gas through the diaphragm is from 0 mbar*L/second to 1*10?5 mbar*L/second.
    Type: Grant
    Filed: November 15, 2018
    Date of Patent: December 7, 2021
    Assignee: Canon Kabushiki Kaisha
    Inventors: Steven C. Shackleton, Tyler Pearce Mann, Christopher Pokorny
  • Publication number: 20210373437
    Abstract: A method of inspecting a dispenser including a faceplate comprises translating a sensor across the faceplate while measuring a distance between the sensor and the faceplate. The sensor is oriented such that a longitudinal axis of the sensor extends at an acute angle relative to a longitudinal axis of the faceplate. The method may include translating another sensor across the faceplate while measuring the same distance. Or the method may include another translating of the sensor across the faceplate while measuring the same distance. In either case, the sensor is oriented such that the longitudinal axis of the sensor extends at an obtuse angle relative to the longitudinal axis of the faceplate. The method includes determining, based on the measured distances, whether an amount of accumulated formable material on the surface of the faceplate is greater than a predetermined value.
    Type: Application
    Filed: May 28, 2020
    Publication date: December 2, 2021
    Inventors: Craig William Cone, Steven C. Shackleton, Brent Andrew Snyder, James W. Irving, Brandyn L. Kinsey
  • Publication number: 20210193462
    Abstract: A fluid dispenser, comprising a dispenser faceplate having at least one ejection port and a dispenser guard. The dispenser guard has at least one opening configured to allow fluid exiting from the ejection port to flow through and at least one drainage structure. The dispenser guard is spaced from the ejection port with a gap small enough to attract the fluid accumulated around the ejection port to flow into the drainage structure.
    Type: Application
    Filed: December 18, 2019
    Publication date: June 24, 2021
    Inventor: Steven C. Shackleton
  • Patent number: 11034057
    Abstract: A method is provided, comprising creating at least one crack at a point on an edge of a stack of at least a substrate and a superstrate; propagating the crack along the periphery; and moving the superstrate relative to the substrate to complete separation of the superstrate from the substrate.
    Type: Grant
    Filed: August 15, 2019
    Date of Patent: June 15, 2021
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Ozkan Ozturk, Seth J. Bamesberger, Masaki Saito, Alireza Aghili, Steven C. Shackleton, Byung-Jin Choi
  • Publication number: 20210050218
    Abstract: A method is provided, comprising creating at least one crack at a point on an edge of a stack of at least a substrate and a superstrate; propagating the crack along the periphery; and moving the superstrate relative to the substrate to complete separation of the superstrate from the substrate.
    Type: Application
    Filed: August 15, 2019
    Publication date: February 18, 2021
    Inventors: Ozkan Ozturk, Seth J. Bamesberger, Masaki Saito, Alireza Aghili, Steven C. Shackleton, Byung-Jin Choi
  • Patent number: 10739675
    Abstract: An apparatus and method for a dispenser with nozzles configured to eject lines of droplets of formable material onto a substrate in response to ejection signals. The fluid dispenser dispenses a first line of ejected droplets of formable material onto a first location on the substrate. A line camera generates camera signals that are representative of the first line of ejected droplets. The camera signals are analyzed to identify malfunctioning nozzles. The fluid dispenser dispenses a second line of ejected droplets of formable material onto a second location on the substrate that compensates for the one or more malfunctioning nozzles.
    Type: Grant
    Filed: May 31, 2018
    Date of Patent: August 11, 2020
    Assignee: Canon Kabushiki Kaisha
    Inventors: Matthew C. Traub, Steven C. Shackleton
  • Publication number: 20200159112
    Abstract: A pulsation dampener for a dispensing system comprising a housing, a diaphragm comprising at least one fluoropolymer layer, the diaphragm dividing the housing into a first compartment and a second compartment, an inlet port and an outlet port each in fluid communication with the first compartment thereby providing a flow path for a liquid to enter the first compartment via the first inlet port and exit the first compartment via the outlet port, and at least one gas disposed within the second compartment, the at least one gas having a kinetic diameter of 0.36 nm or greater, wherein the fluoropolymer of the at least one fluoropolymer layer and the at least one gas are selected such that a gas transmittance rate of the at least one gas through the diaphragm is from 0 mbar*L/second to 1*10?5 mbar*L/second.
    Type: Application
    Filed: November 15, 2018
    Publication date: May 21, 2020
    Inventors: Steven C. Shackleton, Tyler Pearce Mann, Christopher Pokorny
  • Publication number: 20200133119
    Abstract: An apparatus may include a superstrate. The superstrate may have a body with a first side, a second side opposite the first side, and a first diameter. The superstrate may also include a mesa on the first side of the body. The mesa may have a second diameter. The center point of the body can be different from the center point of the mesa.
    Type: Application
    Filed: October 26, 2018
    Publication date: April 30, 2020
    Inventor: Steven C. Shackleton
  • Patent number: 10562295
    Abstract: A fluid dispenser calibration system includes a fluid dispenser having a plurality of nozzles, a balance having a balance surface, and a mask positioned between the fluid dispenser and the balance surface. A nozzle pitch is a distance between two adjacent nozzles. The balance measures mass of fluid dispensed from a single nozzle and measures a change in mass on the balance surface. The balance surface has a linear dimension that is greater than the nozzle pitch. The mask includes an aperture and a catch region. The aperture allows fluid dispensed from the single nozzle to impact the balance surface. The catch region catches fluid dispensed from remaining nozzles in the plurality of nozzles.
    Type: Grant
    Filed: June 29, 2018
    Date of Patent: February 18, 2020
    Assignee: Canon Kabushiki Kaisha
    Inventors: Matthew C. Traub, Whitney Longsine, Antoine Dellinger, Steven C. Shackleton, Roger R. Wenzel
  • Publication number: 20200001599
    Abstract: A fluid dispenser calibration system includes a fluid dispenser having a plurality of nozzles, a balance having a balance surface, and a mask positioned between the fluid dispenser and the balance surface. A nozzle pitch is a distance between two adjacent nozzles. The balance measures mass of fluid dispensed from a single nozzle and measures a change in mass on the balance surface. The balance surface has a linear dimension that is greater than the nozzle pitch. The mask includes an aperture and a catch region. The aperture allows fluid dispensed from the single nozzle to impact the balance surface. The catch region catches fluid dispensed from remaining nozzles in the plurality of nozzles.
    Type: Application
    Filed: June 29, 2018
    Publication date: January 2, 2020
    Inventors: Matthew C. Traub, Whitney Longsine, Antoine Dellinger, Steven C. Shackleton, Roger R. Wenzel
  • Publication number: 20190369486
    Abstract: An apparatus and method for a dispenser with nozzles configured to eject lines of droplets of formable material onto a substrate in response to ejection signals. The fluid dispenser dispenses a first line of ejected droplets of formable material onto a first location on the substrate. A line camera generates camera signals that are representative of the first line of ejected droplets. The camera signals are analyzed to identify malfunctioning nozzles. The fluid dispenser dispenses a second line of ejected droplets of formable material onto a second location on the substrate that compensates for the one or more malfunctioning nozzles.
    Type: Application
    Filed: May 31, 2018
    Publication date: December 5, 2019
    Inventors: Matthew C. Traub, Steven C. Shackleton
  • Patent number: 10315814
    Abstract: A cap, a method of using a cap, and a system for using the cap. The cap is capable of being fitted to a bottle. The cap includes a transfer port; and a vent port. The vent port includes a membrane and a valve.
    Type: Grant
    Filed: August 4, 2017
    Date of Patent: June 11, 2019
    Assignee: Canon Kabushiki Kaisha
    Inventors: Van Nguyen Truskett, Colleen Lyons, Matthew C. Traub, Whitney Longsine, Tyler Mann, Steven C. Shackleton
  • Publication number: 20190039792
    Abstract: A cap, a method of using a cap, and a system for using the cap. The cap is capable of being fitted to a bottle. The cap includes a transfer port; and a vent port. The vent port includes a membrane and a valve.
    Type: Application
    Filed: August 4, 2017
    Publication date: February 7, 2019
    Inventors: Van Nguyen Truskett, Colleen Lyons, Matthew C. Traub, Whitney Longsine, Tyler Mann, Steven C. Shackleton
  • Patent number: 9770850
    Abstract: Provided is an imprint apparatus that imprints a pattern formed on a mold onto a substrate. The imprint apparatus includes a substrate holder that holds the substrate and can move in a direction along the surface of the substrate; a gas supply unit for supplying a gas into a space between a pattern part of the mold and the substrate; and a wall part that is disposed so as to enclose the space that is supplied with gas, wherein at a position opposed to the substrate and the mold, the wall part faces the substrate holder or the substrate with a gap therebetween.
    Type: Grant
    Filed: April 16, 2014
    Date of Patent: September 26, 2017
    Assignees: CANON KABUSHIKI KAISHA, CANON NANOTECHNOLOGIES, INC., MOLECULAR IMPRINTS, INC.
    Inventors: Makoto Mizuno, Tsuyoshi Arai, Yukio Takabayashi, Steven C. Shackleton, Byung-Jin Choi
  • Patent number: 9227361
    Abstract: Nano imprint lithography templates for purging of fluid during nano imprint lithography processes are described. The templates may include an inner channel and an outer channel. The inner channel constructed to provide fluid communication with a process gas supply to a region between the template and a substrate during the nano imprint lithography process. The outer channel constructed to evacuate fluid and/or confine fluid between the active area of template and the substrate.
    Type: Grant
    Filed: September 13, 2013
    Date of Patent: January 5, 2016
    Assignee: Canon Nanotechnologies, Inc.
    Inventors: Byung-Jin Choi, Yeong-Jun Choi, Kosta S. Selinidis, Steven C. Shackleton
  • Publication number: 20140312532
    Abstract: Provided is an imprint apparatus that imprints a pattern formed on a mold onto a substrate. The imprint apparatus includes a substrate holder that holds the substrate and can move in a direction along the surface of the substrate; a gas supply unit for supplying a gas into a space between a pattern part of the mold and the substrate; and a wall part that is disposed so as to enclose the space that is supplied with gas, wherein at a position opposed to the substrate and the mold, the wall part faces the substrate holder or the substrate with a gap therebetween.
    Type: Application
    Filed: April 16, 2014
    Publication date: October 23, 2014
    Applicants: CANON KABUSHIKI KAISHA, Molecular Imprints, Inc.
    Inventors: Makoto Mizuno, Tsuyoshi Arai, Yukio Takabayashi, Steven C. Shackleton, Byung-Jin Choi
  • Publication number: 20140008841
    Abstract: Nano imprint lithography templates for purging of fluid during nano imprint lithography processes are described. The templates may include an inner channel and an outer channel. The inner channel constructed to provide fluid communication with a process gas supply to a region between the template and a substrate during the nano imprint lithography process. The outer channel constructed to evacuate fluid and/or confine fluid between the active area of template and the substrate.
    Type: Application
    Filed: September 13, 2013
    Publication date: January 9, 2014
    Applicant: Molecular Imprints, Inc.
    Inventors: Byung-Jin Choi, Yeong-Jun Choi, Kosta S. Selinidis, Steven C. Shackleton