Abstract: A vision system of a vehicle includes a camera configured to be disposed at an exterior portion of a vehicle so as to have a field of view exterior of the vehicle. The camera includes a lens. A washer includes a connector and fluid passageway. The washer is configured to be detachably attached at the camera when the camera is disposed at the exterior portion of the vehicle. When attached at the camera, the connector is configured for connection to a washer system of a vehicle such that, when the vehicle washer system is actuated, pressurized fluid flows through the fluid passageway and onto the lens.

Abstract: A vision system for a vehicle includes a rearward facing camera disposed at a rearward portion of a vehicle. With a trailer attached to the vehicle and rearward of the vehicle, a processor is operable to process captured images and, responsive at least in part to the processing, is operable to determine a plurality of trailer and vehicle-trailer interface parameters. The system is operable to calculate a calculated trailer angle based at least in part on calculations involving the parameters and a steering angle of the vehicle. Responsive to processing of images captured by the camera, the system is operable to determine a determined trailer angle of the trailer relative to a longitudinal axis of the vehicle. Responsive to the determined trailer angle and the calculated trailer angle, the system is operable to determine a degree of offset between the calculated trailer angle and the detected trailer angle.

Abstract: A vehicular camera includes a lens, a printed circuit board and an imager. The lens has a plurality of optical element and is disposed at a lens holder. The imager is disposed at the printed circuit board. The adhesive is initially curable in an initial radiation curing process that comprises exposure to UV light, and initially-cured adhesive is further curable to a further cured strength in a secondary thermal curing process. The adhesive is initially cured via the initial radiation curing process after the lens is brought into focus with the imager and is optically center-aligned therewith. The initially-cured adhesive, as cured via the initial radiation curing process, holds the lens optically center-aligned and in focus with the imager. After the initial radiation curing process, the lens holder, adhesively attached to one of the printed circuit board and the holding element, is moved to the secondary thermal curing process.

Abstract: A process for providing a vehicular camera includes providing a front housing member and a rear housing member. The front housing member includes a lens member, an imaging element and a circuit board mounted thereat, with the circuit board having at least first and second front housing electrical connectors. The rear housing member includes at least first and second rear housing electrical connectors. The front and rear housing members are positioned so that the first front housing electrical connector aligns with the first rear housing electrical connector and the second front housing electrical connector aligns with the second rear housing electrical connector. The front and rear housing members are joined together to define a camera interior. When the front and rear housing members are joined together, the front housing electrical connectors mechanically contact and electrically connect within the camera interior with the rear housing electrical connectors.

Abstract: A vision system of a vehicle includes a camera disposed at an exterior portion of a vehicle and having a field of view exterior of the vehicle. The camera has a camera housing and a lens. A cover element is removably disposed at the camera. The cover element includes a curved transparent portion and a mounting portion. The curved transparent portion of the cover element, when the cover element is disposed at the camera, protects the lens so that the lens is not exposed to the environment external the vehicle. The cover element may be configured to be fixedly mounted at the exterior portion of the vehicle, such that the camera is removably mounted at the vehicle by detachable attachment at the cover element.

Abstract: A camera for a vision system of a vehicle includes a front housing portion, a circuit board and a rear housing portion. The front housing portion includes a lens and the rear housing portion includes first and second connectors for electrically connecting to a vehicle wire harness when the camera is disposed at a vehicle. The circuit board includes circuitry established thereat, with the circuitry being associated with an imager of the camera. The first connector includes a multi-pin connector portion having at least one terminal for electrically connecting to at least one first circuit element at the circuit board. The second connector includes a coaxial cable connector portion that receives a connecting end of a coaxial cable for electrical connection to at least one second circuit element at the circuit board. The first and second connectors are at least in part molded at the rear housing portion.

Abstract: A process for providing a vehicular camera suitable for vehicular use includes providing a front camera housing having a lens assembly disposed thereat and providing an imager disposed on a printed circuit board. An adhesive is disposed in its uncured state between the front camera housing and the printed circuit board. The front camera housing and said printed circuit board are adjusted relative to each other to achieve optical center-alignment and focusing of the lens optics relative to the imager. The adhesive is initially cured from its uncured state to an initially-cured state in an initial radiation curing process that includes exposure to UV light for a first time period. After optical center-alignment and focusing, the adhesive is further cured from the initially-cured state to a further more cured state in a secondary curing process undertaken for a second time period that is longer than the first time period.

Abstract: A method of assembling a vehicular camera includes providing a front camera housing and a lens assembly and dispensing an adhesive bead in an uncured state at at least one of (i) an attaching portion of the lens assembly and (ii) the front camera housing. The attaching portion and the front housing member are mated together with the adhesive bead therebetween. With the attaching portion and front housing member mated together, lens optics of the lens assembly are aligned with respect to an imaging array of the front camera housing. After such alignment, the adhesive bead is cured to a first cure level via ultraviolet light exposure to join the lens assembly and the front housing member. The lens assembly and front camera housing so joined are moved to a further curing station, where the adhesive bead is further cured to a second cure level.

Abstract: A camera module for a vehicle vision system includes a circuit element including an imaging sensor, associated circuitry and a circuitry connector. A cable has a cable portion and a cable connector for connecting to the circuitry connector. A housing portion includes a lens receiving portion and a cable receiving portion that mate together to substantially house the circuit element. The lens receiving portion includes a lens assembly. The cable receiving portion includes a connector receiving portion configured to receive and retain the cable connector therein and a wire receiving portion configured to receive and retain the cable portion therein. The tube has an appropriate form for a given cable shape and the tube encompasses at least a portion of the wire receiving portion and the cable portion. The tube substantially seals around the portion of the wire receiving portion and the cable portion.

Abstract: A camera for mounting on a vehicle includes a front housing member, a rear housing member, a lens member mounted to the front housing member and an imaging element positioned to receive images from the lens member. A circuit board is mounted to the front housing member and is configured to send to another component signals relating to images received by the imaging element. The circuit board has at least one front electrical connector thereon. The rear housing member has at least one rear electrical connector extending therefrom, with the rear electrical connector electrically connected to the front electrical connector. The rear housing member has a rear alignment structure that aligns the rear electrical connector with respect to the front electrical connector. The rear housing member and the front housing member are unaligned and the rear housing member mates with the front housing member.

Abstract: A vehicular camera includes a lens disposed at a lens holder and an imager disposed at a printed circuit board. The lens holder is one of (i) attached at the printed circuit board by a cured adhesive and (ii) attached at a holding element by a cured adhesive with the printed circuit board held by the holding element. The adhesive is initially curable in an initial radiation curing process and initially-cured adhesive is further curable to a further cured strength in a secondary thermal curing process. The adhesive is initially cured via the initial radiation curing process after the lens is brought into focus with the imager and is optically center-aligned therewith. When further cured via the secondary thermal curing process, the further-cured adhesive maintains focus and optical center-alignment of the lens with the imager for use of the camera in a vehicle.

Abstract: A camera for mounting on a vehicle includes a front housing member having a lens, an imaging element and a circuit board, with the circuit board includes a set of front electrical connectors. A rear housing member mates with the front housing member along a first axis. The rear housing member includes a set of rear electrical connectors that, with the rear housing member mated with the front housing member, directly contact the front electrical connectors without use of a jumper. One set of the sets of front and rear electrical connectors is a set of male electrical connectors and the other set of the sets of front and rear electrical connectors is a set of female electrical connectors. Each female electrical connector has jaw structure including first and second jaws.

Abstract: A method of assembling a vehicular camera includes providing a lens assembly having a base portion, a lens barrel and a plurality of optical elements in the lens barrel, and providing a circuit element having a circuit board and an imaging array. An adhesive bead is dispensed at the base portion and/or circuit element. The circuit element is placed at the base portion with the adhesive bead therebetween and the optical elements are aligned with the imaging array via a six axis robotic device when the circuit element is at the base portion and in contact with the adhesive bead. The adhesive bead is cured to a first cure level via exposure of the adhesive bead to ultraviolet light. The assembly is moved to a second curing stage and the adhesive bead is cured to a second cure level via heating the adhesive bead.

Abstract: A camera for mounting on a vehicle includes a front housing member that holds a lens member, an imaging element and a circuit board with a set of front electrical connectors thereon, and a rear housing member that holds a set of rear electrical connectors that are directly mounted to the front electrical connectors. The rear housing member is aligned to the front housing member with respect to a first axis. The front and rear electrical connectors are able to accommodate misalignment along two axes which are generally orthogonal to each other and to the first axis. The front and rear electrical connectors may be directly connected so that a jumper wire is not needed. Also, by aligning the front and rear housing members, the overall space occupied by the camera may be reduced.

Abstract: A camera assembly for a vehicle vision system includes a housing with a lens holder at a first housing portion and a connector portion at a second housing portion. The connector portion is configured for connecting to vehicle wiring when the camera assembly is installed at a vehicle. A circuit element is disposed within the housing and a plurality of electrical connector elements is disposed at the connector portion of the second housing portion. Each of the electrical connector elements includes a first end portion configured for electrically connecting to circuitry of the circuit element and a second end portion configured for electrically connecting to the vehicle wiring. The first end portions of the electrical connector elements include flexible elements that, during mating of the first housing portion to the second housing portion, flex as the first end portions engage the circuitry and make electrical connection with the circuitry.

Abstract: A camera module for a vehicle vision system includes a circuit element including an imaging sensor, associated circuitry and a circuitry connector. A cable has a cable portion and a cable connector for connecting to the circuitry connector. A housing portion includes a lens receiving portion and a cable receiving portion that mate together to substantially house the circuit element. The lens receiving portion includes a lens assembly. The cable receiving portion includes a connector receiving portion configured to receive and retain the cable connector therein and a wire receiving portion configured to receive and retain the cable portion therein. The tube has an appropriate form for a given cable shape and the tube encompasses at least a portion of the wire receiving portion and the cable portion. The tube substantially seals around the portion of the wire receiving portion and the cable portion.

Abstract: A vehicular camera includes a lens, a printed circuit board and an imager. The lens has a plurality of optical element and is disposed at a lens holder. The imager is disposed at the printed circuit board. The adhesive is initially curable in an initial radiation curing process that comprises exposure to UV light, and initially-cured adhesive is further curable to a further cured strength in a secondary thermal curing process. The adhesive is initially cured via the initial radiation curing process after the lens is brought into focus with the imager and is optically center-aligned therewith. The initially-cured adhesive, as cured via the initial radiation curing process, holds the lens optically center-aligned and in focus with the imager. After the initial radiation curing process, the lens holder, adhesively attached to one of the printed circuit board and the holding element, is moved to the secondary thermal curing process.

Abstract: A camera for a vehicle includes a front housing member, a lens member, an imaging element, a circuit board and a rear housing member. The front housing member has a front housing member interior surface that has a front housing member electrically-conductive coating of electrically conductive material thereon. The rear housing member has a rear housing member interior surface that has a rear housing member electrically-conductive coating of electrically conductive material thereon. The front and rear housing members are configured to join together such that the front and rear housing member electrically-conductive coatings are electrically engaged with each other. The circuit board has a ground connector that is electrically connected to at least one of the front housing member electrically-conductive coating and the rear housing member electrically-conductive coating. The ground connector may electrically connect to ground via a wire harness that extends from the rear housing member.

Abstract: A camera for mounting on a vehicle includes a front housing member, a rear housing member, a lens member mounted to the front housing member and an imaging element positioned to receive images from the lens member. A circuit board is mounted to the front housing member and is configured to send to another component signals relating to images received by the imaging element. The circuit board has at least one front electrical connector thereon. The rear housing member has at least one rear electrical connector extending therefrom, with the rear electrical connector electrically connected to the front electrical connector. The rear housing member has a rear alignment structure that aligns the rear electrical connector with respect to the front electrical connector. The rear housing member and the front housing member are unaligned and the rear housing member mates with the front housing member.

Abstract: A camera for mounting on a vehicle includes a front housing member having a first mating portion, a lens member and a circuit board having a plurality of individual front electrical connectors. The camera also includes a rear housing member having a second mating portion and a plurality of individual rear electrical connectors with first connector portions of the individual rear electrical connectors extending from the rear housing member to make electrical connection with an electrical connector of the vehicle. Second connector portions of at least some of the rear electrical connectors are configured for making electrical connection to a respective at least some of the front electrical connectors when the first and second mating portions are mated together and an alignment structure aligns second connector portion of the rear connectors with respect to the plurality of individual front electrical connectors.