Patents by Inventor Sun-Chueh Kao

Sun-Chueh Kao has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230250204
    Abstract: Catalyst systems and methods for making and using the same. A method of polymerizing olefins to produce a polyolefin polymer with a multimodal composition distribution, includes contacting ethylene and a comonomer with a catalyst system. The catalyst system includes a first catalyst compound and a second catalyst compound that are co-supported to form a commonly supported catalyst system. The first catalyst compound includes a compound with the general formula (C5HaR1b)(C5HcR2d)HfX2. The second catalyst compound comprises the following formula: wherein each R3 or R4 is independently H, a hydrocarbyl group, a substituted hydrocarbyl group, or a heteroatom group, wherein each R3 or R4 may be the same or different, and each X is independently a leaving group selected from a labile hydrocarbyl, a substituted hydrocarbyl, a heteroatom group, or a divalent radical that links to an R3 group.
    Type: Application
    Filed: April 14, 2023
    Publication date: August 10, 2023
    Applicant: Univation Technologies, LLC
    Inventors: Sun-Chueh Kao, Francis C. Rix, Ching-Tai Lue, Mark G. Goode, Dongming Li
  • Patent number: 10604605
    Abstract: Catalyst systems and methods for making and using the same are described herein. A catalyst system can include at least three catalysts. The three catalysts include a metallocene catalyst, a first non-metallocene including a ligand complexed to a metal through two or more nitrogen atoms, and a second non-metallocene including a ligand complexed to a metal through one or more nitrogen atoms and an oxygen atom.
    Type: Grant
    Filed: December 11, 2018
    Date of Patent: March 31, 2020
    Assignee: Univation Technologies, LLC
    Inventors: Juliet Bauer Wagner, Garth R. Giesbrecht, Sun-Chueh Kao, Stephen P. Jaker
  • Patent number: 10308742
    Abstract: Polymers, and systems and methods for making and using the same are described herein. A polymer includes ethylene and at least one alpha olefin having from 4 to 20 carbon atoms. The polymer is formed by a trimmed catalyst system including a supported catalyst including bis(n-propylcyclopentadienyl) hafnium (R1)(R2) and a trim catalyst comprising meso-O(SiMe2Ind)2Zr(R1)(R2), wherein R1 and R2 are each, independently, methyl, chloro, fluoro, or a hydrocarbyl group.
    Type: Grant
    Filed: February 10, 2015
    Date of Patent: June 4, 2019
    Assignee: Univation Technologies, LLC
    Inventors: Ching-Tai Lue, Francis C. Rix, Timothy M. Boller, Garth R. Giesbrecht, Mark G. Goode, Sun-Chueh Kao, Dongming Li, R. Eric Pequeno, Daniel P. Zilker, Jr.
  • Publication number: 20190106519
    Abstract: Catalyst systems and methods for making and using the same are described herein. A catalyst system can include at least three catalysts. The three catalysts include a metallocene catalyst, a first non-metallocene including a ligand complexed to a metal through two or more nitrogen atoms, and a second non-metallocene including a ligand complexed to a metal through one or more nitrogen atoms and an oxygen atom.
    Type: Application
    Filed: December 11, 2018
    Publication date: April 11, 2019
    Applicant: Univation Technologies, LLC
    Inventors: Juliet Bauer Wagner, Garth R. Giesbrecht, Sun-Chueh Kao, Stephen P. Jaker
  • Patent number: 10174143
    Abstract: Catalyst systems and methods for making and using the same are described herein. A catalyst system can include at least three catalysts. The three catalysts include a metallocene catalyst, a first non-metallocene including a ligand complexed to a metal through two or more nitrogen atoms, and a second non-metallocene including a ligand complexed to a metal through one or more nitrogen atoms and an oxygen atom.
    Type: Grant
    Filed: April 5, 2017
    Date of Patent: January 8, 2019
    Assignee: Univation Technologies, LLC
    Inventors: Juliet Bauer Wagner, Garth R. Giesbrecht, Sun-Chueh Kao, Stephen P. Jaker
  • Patent number: 9850332
    Abstract: Polymers, and systems and methods for making and using the same are described herein. A polymer includes ethylene and at least one alpha olefin having from 4 to 20 carbon atoms. The polymer has a melt index ratio (MIR) greater than about 40. The polymer also has a value for Mw1/Mw2 of at least about 2.0, wherein Mw1/Mw2 is a ratio of a weight average molecular weight (Mw) for a first half of a temperature rising elution (TREF) curve from a cross-fractionation (CFC) analysis to an Mw for a second half of the TREF curve. The polymer also has a value for Tw1?Tw2 of less than about ?15° C., wherein Tw1?Tw2 is a difference of a weight average elution temperature (Tw) for the first half of the TREF curve to a Tw for the second half of the TREF curve.
    Type: Grant
    Filed: February 10, 2015
    Date of Patent: December 26, 2017
    Assignee: Univation Technologies, LLC
    Inventors: Ching-Tai Lue, Francis C. Rix, Timothy M. Boller, Garth R. Giesbrecht, Mark G. Goode, Sun-Chueh Kao, Dongming Li, R. Eric Pequeno, James M. Farley, Daniel P. Zilker, Jr.
  • Patent number: 9714305
    Abstract: Catalyst systems and methods for making and using the same are described herein. A catalyst system can include at least three catalysts. The three catalysts include a metallocene catalyst, a first non-metallocene including a ligand complexed to a metal through two or more nitrogen atoms, and a second non-metallocene including a ligand complexed to a metal through one or more nitrogen atoms and an oxygen atom.
    Type: Grant
    Filed: February 21, 2014
    Date of Patent: July 25, 2017
    Assignee: Univation Technologies, LLC
    Inventors: Juliet B. Wagner, Garth R. Giesbrecht, Sun-Chueh Kao, Stephen P. Jaker
  • Publication number: 20170204208
    Abstract: Catalyst systems and methods for making and using the same are described herein. A catalyst system can include at least three catalysts. The three catalysts include a metallocene catalyst, a first non-metallocene including a ligand complexed to a metal through two or more nitrogen atoms, and a second non-metallocene including a ligand complexed to a metal through one or more nitrogen atoms and an oxygen atom.
    Type: Application
    Filed: April 5, 2017
    Publication date: July 20, 2017
    Applicant: Univation Technologies, LLC
    Inventors: Juliet Bauer Wagner, Garth R. Giesbrecht, Sun-Chueh Kao, Stephen P. Jaker
  • Patent number: 9593184
    Abstract: The present invention relates to the use of oxalic acid diamides as modifiers in conjunction with solid Ziegler-Natta type catalyst in processes in which polyolefins such as polypropylene are produced. The modified catalyst compositions produce polypropylene with good productivity and higher sterospecificity than systems without such modification.
    Type: Grant
    Filed: October 28, 2014
    Date of Patent: March 14, 2017
    Assignee: Formosa Plastics Corporation, USA
    Inventors: Gapgoung Kong, Lei Zhang, Sun Chueh Kao, Chih-Jian Chen
  • Publication number: 20160347886
    Abstract: Polymers, and systems and methods for making and using the same are described herein. A polymer includes ethylene and at least one alpha olefin having from 4 to 20 carbon atoms. The polymer is formed by a trimmed catalyst system including a supported catalyst including bis(n-propylcyclopentadienyl) hafnium (R1)(R2) and a trim catalyst comprising meso-O(SiMe2Ind)2Zr(R1)(R2), wherein R1 and R2 are each, independently, methyl, chloro, fluoro, or a hydrocarbyl group.
    Type: Application
    Filed: February 10, 2015
    Publication date: December 1, 2016
    Applicant: Univation Technologies, LLC
    Inventors: Ching-Tai Lue, Francis C. Rix, Timothy M. Boller, Garth R. Giesbrecht, Mark G. Goode, Sun-Chueh Kao, Dongming Li, R. Eric Pequeno, Daniel P. Zilker, Jr.
  • Publication number: 20160347888
    Abstract: Polymers, and systems and methods for making and using the same are described herein. A polymer includes ethylene and at least one alpha olefin having from 4 to 20 carbon atoms. The polymer has a melt index ratio (MIR) greater than about 40. The polymer also has a value for Mw1/Mw2 of at least about 2.0, wherein Mw1/Mw2 is a ratio of a weight average molecular weight (Mw) for a first half of a temperature rising elution (TREF) curve from a cross-fractionation (CFC) analysis to an Mw for a second half of the TREF curve. The polymer also has a value for Tw1?Tw2 of less than about ?15° C., wherein Tw1?Tw2 is a difference of a weight average elution temperature (Tw) for the first half of the TREF curve to a Tw for the second half of the TREF curve.
    Type: Application
    Filed: February 10, 2015
    Publication date: December 1, 2016
    Applicant: Univation Technologies, LLC
    Inventors: Ching-Tai Lue, Francis C. Rix, Timothy M. Boller, Garth R. Giesbrecht, Mark G. Goode, Sun-Chueh Kao, Dongming Li, R. Eric Pequeno, James M. Farley, Daniel P. Zilker, Jr.
  • Publication number: 20160347890
    Abstract: Catalyst systems and methods for making and using the same. A method of polymerizing olefins to produce a polyolefm polymer with a multimodal composition distribution, includes contacting ethylene and a comonomer with a catalyst system. The catalyst system includes a first catalyst compound and a second catalyst compound that are co-supported to form a commonly supported catalyst system. The first catalyst compound includes a compound with the general formula (C5HaR1b) (C5HcR24)HfX2. The second catalyst compound comprises the following formula: (A), wherein each R3 or R4 is independently H, a hydrocarbyl group, a substituted hydrocarbyl group, or a heteroatom group, wherein each R3 or R4 may be the same or different, and each X is independently a leaving group selected from a labile hydrocarbyl, a substituted hydrocarbyl, a heteroatom group, or a divalent radical that links to an R3 group.
    Type: Application
    Filed: February 10, 2015
    Publication date: December 1, 2016
    Applicant: Univation Technologies, LLC
    Inventors: Sun-Chueh Kao, Francis C. Rix, Ching-Tai Lue, Mark G. Goode, Dongming Li
  • Publication number: 20160115260
    Abstract: The present invention relates to the use of oxalic acid diamides as modifiers in conjunction with solid Ziegler-Natta type catalyst in processes in which polyolefins such as polypropylene are produced. The modified catalyst compositions produce polypropylene with good productivity and higher sterospecificity than systems without such modification.
    Type: Application
    Filed: October 28, 2014
    Publication date: April 28, 2016
    Inventors: Gapgoung Kong, Lei Zhang, Sun Chueh Kao, Chih-Jian Chen
  • Publication number: 20160024238
    Abstract: Catalyst systems and methods for making and using the same are described herein. A catalyst system can include at least three catalysts. The three catalysts include a metallocene catalyst, a first non-metallocene including a ligand complexed to a metal through two or more nitrogen atoms, and a second non-metallocene including a ligand complexed to a metal through one or more nitrogen atoms and an oxygen atom.
    Type: Application
    Filed: February 21, 2014
    Publication date: January 28, 2016
    Applicant: Univation Technologies, LLC
    Inventors: Juliet B. Wagner, Garth R. Giesbrecht, Sun-Chueh Kao, Stephen P. Jaker
  • Patent number: 9234060
    Abstract: Disclosed herein are methods of preparing a catalyst system comprising a spray-dried activator and polymerization processes employing these catalyst systems.
    Type: Grant
    Filed: November 6, 2012
    Date of Patent: January 12, 2016
    Assignee: Univation Technologies, LLC
    Inventors: Sun-Chueh Kao, Phuong A. Cao, C. Jeff Harlan, Parul A. Khokhani, George Rodriguez, Francis C. Rix, Garth R. Giesbrecht
  • Patent number: 9181371
    Abstract: Described herein are methods comprising contacting one or more olefins with a catalyst system in a polymerization reactor at conditions sufficient to produce a polyolefin, wherein the catalyst system comprises a first metallocene catalyst compound comprising a first transition metal atom, two cyclopentadienyl ligands bound to the first transition metal atom, and two leaving groups bound to the first transition metal atom, wherein at least one leaving group is selected from the group consisting of a halo-phenoxy and a halo-alkoxy; wherein the first metallocene catalyst compound has a catalyst productivity that is at least 20% greater than a comparative metallocene catalyst compound used to produce the same polyolefin, wherein the comparative metallocene catalyst compound is the same as the first metallocene catalyst compound except neither leaving group is a halo-phenoxy or a halo-alkoxy.
    Type: Grant
    Filed: November 6, 2012
    Date of Patent: November 10, 2015
    Assignee: Univation Technologies, LLC
    Inventors: Lixin Sun, Francis C. Rix, Sun-Chueh Kao, Parul A. Khokhani, Phuong A. Cao
  • Publication number: 20150166699
    Abstract: Disclosed herein are methods of preparing a catalyst system comprising a spray-dried activator and polymerization processes employing these catalyst systems.
    Type: Application
    Filed: November 6, 2012
    Publication date: June 18, 2015
    Applicant: UNIVATION TECHNOLOGIES, LLC
    Inventors: Sun-Chueh Kao, Phuong A. Cao, C. Jeff Harlan, Parul A. Khokhani, George Rodriguez, Francis C. Rix, Garth R. Giesbrecht
  • Publication number: 20140288249
    Abstract: Described herein are methods comprising contacting one or more olefins with a catalyst system in a polymerization reactor at conditions sufficient to produce a polyolefin, wherein the catalyst system comprises a first metallocene catalyst compound comprising a first transition metal atom, two cyclopentadienyl ligands bound to the first transition metal atom, and two leaving groups bound to the first transition metal atom, wherein at least one leaving group is selected from the group consisting of a halo-phenoxy and a halo-alkoxy; wherein the first metallocene catalyst compound has a catalyst productivity that is at least 20% greater than a comparative metallocene catalyst compound used to produce the same polyolefin, wherein the comparative metallocene catalyst compound is the same as the first metallocene catalyst compound except neither leaving group is a halo-phenoxy or a halo-alkoxy.
    Type: Application
    Filed: November 6, 2012
    Publication date: September 25, 2014
    Applicant: UNIVATION TECHNOLOGIES, LLC
    Inventors: Lixin Sun, Francis C. Rix, Sun-Chueh Kao, Parul A. Khokhani, Phuong A. Cao
  • Patent number: 8835577
    Abstract: A polymerization catalyst system and polymerization processes using the catalyst systems are disclosed. The polymerization catalyst systems may include a) a first catalyst compound, and b) a second catalyst compound, wherein the first catalyst compound comprises a biphenyl phenol compound having essentially no hydrogen response.
    Type: Grant
    Filed: May 14, 2010
    Date of Patent: September 16, 2014
    Assignee: Univation Technologies, LLC
    Inventors: Francis C. Rix, Sun-Chueh Kao, Rainer Kolb, Dongming Li, Cesar A. Garcia-Franco
  • Patent number: 8742039
    Abstract: A method for making a polyolefin composition according to one embodiment includes altering the concentration of the chain transfer agent present in the reactor to control the HMW and LMW fractions of the polyolefin composition.
    Type: Grant
    Filed: November 19, 2008
    Date of Patent: June 3, 2014
    Assignee: Univation Technologies, LLC
    Inventors: Mark B. Davis, Sun-Chueh Kao, Tae Hoon Kwalk