Patents by Inventor Sun-Chueh Kao

Sun-Chueh Kao has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20020161141
    Abstract: The invention provides for polymerization catalyst compositions, and for methods for introducing the catalyst compositions into a polymerization reactor. More particularly, the method combines a catalyst component containing slurry and a catalyst component containing solution to form the completed catalyst composition for introduction into the polymerization reactor. The invention is also directed to methods of preparing the catalyst component slurry, the catalyst component solution and the catalyst compositions, to methods of controlling the properties of polymer products utilizing the catalyst compositions, and to polymers produced therefrom.
    Type: Application
    Filed: November 27, 2001
    Publication date: October 31, 2002
    Inventors: Simon Mawson, Sun-Chueh Kao, Tae Hoon Kwalk, Timothy Roger Lynn, David H. McConville, Matthew Gary McKee, John Francis Szul, Kersten Anne Terry, Timothy T. Wenzel, Mark Gregory Goode, John Henry Oskam, Robert J. Jorgensen, Robert Harold Vogel
  • Publication number: 20020107342
    Abstract: The invention provides for polymerization catalyst compositions, and for methods for introducing the catalyst compositions into a polymerization reactor. More particularly, the method combines a catalyst component containing slurry and a catalyst component containing solution to form the completed catalyst composition for introduction into the polymerization reactor. The invention is also directed to methods of preparing the catalyst component slurry, the catalyst component solution and the catalyst compositions, to methods of controlling the properties of polymer products utilizing the catalyst compositions, and to polymers produced therefrom.
    Type: Application
    Filed: December 4, 2000
    Publication date: August 8, 2002
    Inventors: Simon Mawson, Sun-Chueh Kao, Tae Hoon Kwalk, Timothy Roger Lynn, David H. McConville, Matthew Gary McKee, John Francis Szul, Kersten Anne Terry, Timothy T. Wenzel, Mark Gregory Goode, John Henry Oskam, Robert J. Jorgensen, Robert Harold Vogel
  • Publication number: 20020040114
    Abstract: The present invention relates to a process for the polymerization of monomers utilizing a bulky ligand hafnium transition metal metallocene-type catalyst compound, to the catalyst compound itself and to the catalyst compound in combination with an activator. The invention is also directed to an ethylene copolymer composition produced by using the bulky ligand hafnium metallocene-type catalysts of the invention, in particular a single reactor polymerization process.
    Type: Application
    Filed: March 14, 2001
    Publication date: April 4, 2002
    Inventors: Donald R. Loveday, Moses Olukayode Jejelowo, Sun-Chueh Kao
  • Publication number: 20020037979
    Abstract: A self-supported hybrid olefin polymerization catalyst comprising a Ziegler-Natta component and a metallocene component whereby the metallocene component is affixed to the Ziegler-Natta component is disclosed. In the hybrid catalyst, the Ziegler-Natta component includes a solid complex of magnesium, transition metal, and alkoxide moieties where the transition metal is selected from one or more metals having an oxidation state of +3, +4, +5, and mixtures thereof. A method of making the hybrid catalyst and a method of polymerizing olefins using the hybrid catalyst also are disclosed. The hybrid catalyst is capable of producing polyolefins having a broad molecular weight, or bimodal distribution in high yield.
    Type: Application
    Filed: December 28, 1999
    Publication date: March 28, 2002
    Inventors: ROBERT CHARLES JOB, JESSICA ANN COOK, SUN-CHUEH KAO
  • Publication number: 20010047065
    Abstract: The present invention relates to a supported catalyst composition and a method for making the supported catalyst composition and its use in a process for polymerizing olefin(s). In particular, the invention is directed to a method for making a supported catalyst composition by contacting a preformed supported bulky ligand metallocene-type catalyst system with an additional amount of a bulky ligand metallocene-type catalyst compound.
    Type: Application
    Filed: June 3, 1999
    Publication date: November 29, 2001
    Inventors: SUN-CHUEH KAO, FREDERICK J. KAROL
  • Publication number: 20010031698
    Abstract: The present invention relates to a process for the polymerization of monomers utilizing a bulky ligand hafnium transition metal metallocene-type catalyst compound, to the catalyst compound itself and to the catalyst compound in combination with an activator. The invention is also directed to an ethylene copolymer composition produced by using the bulky ligand hafnium metallocene-type catalysts of the invention, in particular a single reactor polymerization process.
    Type: Application
    Filed: March 14, 2001
    Publication date: October 18, 2001
    Inventors: Donald R. Loveday, Moses Olukayode Jejelowo, Sun-Chueh Kao
  • Publication number: 20010020074
    Abstract: The present invention relates to a process for the polymerization of monomers utilizing a bulky ligand hafnium transition metal metallocene-type catalyst compound, to the catalyst compound itself and to the catalyst compound in combination with an activator.
    Type: Application
    Filed: March 14, 2001
    Publication date: September 6, 2001
    Applicant: Exxon Chemical Patents, Inc.
    Inventors: Moses Olukayode Jejelowo, Sun-Chueh Kao
  • Publication number: 20010018505
    Abstract: The present invention relates to a process for the polymerization of monomers utilizing a bulky ligand hafnium transition metal metallocene-type catalyst compound, to the catalyst compound itself and to the catalyst compound in combination with an activator.
    Type: Application
    Filed: March 14, 2001
    Publication date: August 30, 2001
    Inventors: Moses Olukayode Jejelowo, Sun Chueh Kao
  • Patent number: 6281320
    Abstract: This invention comprises a metallocene catalyst system for the production of high molecular weight polyolefins, particularly polyethylene and higher poly-alpha olefins, and copolymers of ethylene and/or alpha olefins with other unsaturated monomers, including diolefins, acetylenically unsaturated monomers and cyclic olefins. The catalyst system is highly active, at low ratios of Al to transition metal, and hence catalyzes the production of a polyolefin product containing low levels of catalyst metal residues. The catalyst system comprises (i) a metallocene precursor (Component A), aluminoxane (Component B), and phenolic modifier (Component C) or (ii) the reaction product of a metallocene precursor with a phenolic compound (Component A′) and aluminoxane (Component B). There is also provide a polymerization process using the catalyst and the product so produced.
    Type: Grant
    Filed: February 4, 1999
    Date of Patent: August 28, 2001
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Sun-Chueh Kao, Frederick John Karol
  • Patent number: 6248845
    Abstract: The present invention relates to a process for the polymerization of monomers utilizing a bulky ligand hafnium transition metal metallocene-type catalyst compound, to the catalyst compound itself and to the catalyst compound in combination with an activator. The invention is also directed to an ethylene copolymer composition produced by using the bulky ligand hafnium metallocene-type catalysts of the invention, in particular a single reactor polymerization process. The hafnocene compound comprises at least one ligand substituted with at least one linear or iso alkyl substituent of at least 3 carbon atoms, and the catalyst system may comprise a mixture of two or more such hafnocenes.
    Type: Grant
    Filed: December 8, 1998
    Date of Patent: June 19, 2001
    Assignee: Univation Technologies
    Inventors: Donald R. Loveday, Moses Olukayode Jejelowo, Sun-Chueh Kao
  • Patent number: 6242545
    Abstract: The present invention relates to a process for the polymerization of monomers utilizing a bulky ligand hafnium transition metal metallocene-type catalyst compound, to the catalyst compound itself and to the catalyst compound in combination with an activator. The hafnocene comprises at least one cyclopentadienyl ligand including at least one linear or isoalkyl substituent of at least 3 carbon atoms.
    Type: Grant
    Filed: December 8, 1997
    Date of Patent: June 5, 2001
    Assignee: Univation Technologies
    Inventors: Moses Olukayode Jejelowo, Sun-Chueh Kao
  • Patent number: 6136747
    Abstract: A mixed catalyst composition comprising a) a solid Ziegler-Natta catalyst; b) a liquid single site catalyst; and c) at least one activating cocatalyst is provided. Polymers having a broad or bimodal molecular weight distribution may be made with this catalyst composition.
    Type: Grant
    Filed: June 19, 1998
    Date of Patent: October 24, 2000
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Sun-Chueh Kao, Frederick John Karol, Paul Theodore Daniell, Gregory Mark Goode
  • Patent number: 6069109
    Abstract: A process for the production of a catalyst precursor comprising reacting (a) a metallocene dihalide; (b) a compound of the formula: ##STR1## wherein each Q is the same or different and is independently selected from the group consisting of O, NR, CR.sub.2, and S; E is either C or S; Z is selected from the group consisting of --OR, --NR.sub.2, --CR.sub.3, --SR, --SiR.sub.3, --PR.sub.2, --H, and a substituted or unsubstituted aryl group; and each R is independently a group containing carbon, silicon, nitrogen, oxygen, and/or phosphorus; and (c) a trialkylamine.
    Type: Grant
    Filed: July 1, 1998
    Date of Patent: May 30, 2000
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Sun-Chueh Kao, Frederick John Karol
  • Patent number: 6069213
    Abstract: It has been found that the use of at least one unsupported metallocene polymerization catalyst with at least one supported metallocene polymerization catalyst in the polymerization of olefins allows for better control of the polymerization, especially gas phase polymerization. Such a system takes advantage of the high activity of the unsupported catalyst and the stability of a supported catalyst. Additionally, the relative timing of the addition of the supported and unsupported catalysts to a reaction system can be used to control a continuous polymerization reaction by stabilizing the reactor bed with the supported catalyst prior to addition of the unsupported catalyst.
    Type: Grant
    Filed: December 16, 1997
    Date of Patent: May 30, 2000
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Thomas Lloyd Nemzek, Frederick John Karol, Sun-Chueh Kao, Robert Converse Brady, III
  • Patent number: 6028151
    Abstract: A process for producing an olefin polymer, which comprises contacting at least two olefin monomers under polymerization conditions with a catalyst composition comprising A) an aluminoxane-impregnated support prepared by contacting an aluminoxane with an inert carrier material and heating to a temperature of at least about 80.degree. C.; B) a metallocene of the formula:(L).sub.y (L')MY.sub.(x-y-1)wherein M is a metal from groups IIIB to VIII of the Periodic Table; each L and L' is independently a cycloalkadienyl group bonded to M; each Y is independently hydrogen, an aryl, alkyl, alkenyl, alkylaryl, or arylalkyl radical having 1-20 carbon atoms, a hydrocarboxy radical having from 1-20 carbon atoms, a halogen, RCO.sub.2 --, or R.sub.2 N--, wherein R is a hydrocarbyl group containing 1 to about 20 carbon atoms; y is 0, 1, or 2; x is 1, 2, 3, or 4; and x-y.gtoreq.1; C) a bulky aluminum alkyl of the formula:AlR.sup.1.sub.x R.sup.2.sub.(3-x)wherein R.sup.
    Type: Grant
    Filed: February 25, 1998
    Date of Patent: February 22, 2000
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Eric Paul Wasserman, Sun Chueh Kao, Frederick John Karol
  • Patent number: 5756416
    Abstract: A catalyst composition comprising A) an aluminoxane-impregnated support prepared by contacting an aluminoxane with an inert carrier material and heating to a temperature of at least about 80.degree. C.; B) a metallocene of the formula:(L).sub.y (L')MY.sub.(x-y-1)wherein M is a metal from groups IIIB to VIII of the Periodic Table; each L and L' is independently a cycloalkadienyl group bonded to M; each Y is independently hydrogen, an aryl, alkyl, alkenyl, alkylaryl, or arylalkyl radical having 1-20 carbon atoms, a hydrocarboxy radical having from 1-20 carbon atoms, a halogen, RCO.sub.2 --, or R.sub.2 N--, wherein R is a hydrocarbyl group containing 1 to about 20 carbon atoms; n and m are each 0, 1, 2, 3, or 4; y is 0, 1, or 2; x is 1, 2, 3, or 4; and x-y.gtoreq.1; C) a bulky aluminum alkyl of the formula:AlR.sup.1.sub.x R.sup.2.sub.(3-x)wherein R.sup.1 is a hydrocarbyl group having 1 to 12 carbon atoms; x is an integer from 0 to 2; R.sup.2 is a hydrocarbyl group of the formula --(CH.sub.2).sub.y -- R.sup.
    Type: Grant
    Filed: November 28, 1995
    Date of Patent: May 26, 1998
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Eric Paul Wasserman, Sun Chueh Kao, Frederick John Karol
  • Patent number: 5317036
    Abstract: Gas phase polymerization processes are disclosed which utilize unsupported soluble transition metal coordination catalysts. The catalysts are introduced into the reactor as a solution.
    Type: Grant
    Filed: October 16, 1992
    Date of Patent: May 31, 1994
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Robert C. Brady, III, Frederick J. Karol, Timothy R. Lynn, Robert J. Jorgensen, Sun-Chueh Kao, Eric P. Wasserman
  • Patent number: 5288933
    Abstract: A process for the polymerization of ethylene or a mixture comprising ethylene and one or more alpha-olefins and, optionally, a diene, comprising passing, under polymerization conditions, the aforementioned monomer(s) into contact with a catalyst system comprising:(a) the reaction product of(i) a titanium based catalyst precursor having the formula Mg.sub.a Ti(OR).sub.b X.sub.c (ED).sub.d whereinED is an inside electron donor comprising a mixture of (A) about 1 to about 80 mole percent of an alkyl, alkoxy, aryl, or aryloxy phosphine oxide, or mixtures thereof, and (B) about 20 to about 99 mole percent of an organic ester, ether, or ketone, or mixtures thereof, said phosphine oxide also being present in a molar ratio of phosphine oxide to titanium of 0.
    Type: Grant
    Filed: April 16, 1992
    Date of Patent: February 22, 1994
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Sun-Chueh Kao, Frederick J. Karol
  • Patent number: 5200502
    Abstract: A method is disclosed for controlling the activity of or deactivating a transition element olefin polymerization catalyst by contacting the catalyst with a 1,2-diether organic compound.
    Type: Grant
    Filed: August 26, 1992
    Date of Patent: April 6, 1993
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Sun-Chueh Kao, Frederick J. Karol
  • Patent number: 5162466
    Abstract: Methylene bridged derivatives of novel cyclopentadienyl dicarbollide complexes of titanium, zirconium and hafnium display high activity as ethylene polymerization catalysts in the absence of a cocatalyst.
    Type: Grant
    Filed: December 31, 1991
    Date of Patent: November 10, 1992
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Frederick J. Karol, Sun-Chueh Kao, Robert C. Brady, III