Patents by Inventor Takaaki Kaya

Takaaki Kaya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9857713
    Abstract: Provided is a toner, comprising a toner particle having a core-shell structure composed of a core particle and a shell phase on a surface of the core particle, the core particle containing a resin X and a colorant, the shell phase being derived from a resin fine particle containing a resin Y, in which a relationship among a SP value of the resin X, a SP value of the resin Y, and a SP value of an organic solvent falls within a specific range, and a relationship between a number-average particle diameter of the resin fine particle when the resin fine particle is dispersed in water and a number-average particle diameter of the resin fine particle when the resin fine particle is dispersed in the organic solvent falls within a specific range.
    Type: Grant
    Filed: December 17, 2015
    Date of Patent: January 2, 2018
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Yusuke Kosaki, Tetsuya Kinumatsu, Kenji Aoki, Noritaka Toyoizumi, Shuntaro Watanabe, Takaaki Kaya, Atsushi Tani, Takashige Kasuya, Kazumichi Nakahama, Shinnosuke Koji
  • Patent number: 9823595
    Abstract: Provided is a toner including toner particle, the toner particle having a core-shell structure having: a core containing a core resin, a colorant, and a wax; and a shell layer containing a resin “A” on a surface of the core, in which: the resin “A” contains a segment having an organopolysiloxane structure; the toner particle has an amount of Si derived from the organopolysiloxane structure of 6.0 or more and 10.0 or less, the amount of Si being measured by X-ray photoelectron spectroscopy; the resin “A” is a polymer of a monomer composition containing a monomer “a” having two or more polymerizable unsaturated groups in one molecule thereof; and the monomer “a” satisfies the following formula (1). (Xa?1.0)×Ya?3.
    Type: Grant
    Filed: June 8, 2016
    Date of Patent: November 21, 2017
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Noritaka Toyoizumi, Yusuke Kosaki, Tetsuya Kinumatsu, Kenji Aoki, Shuntaro Watanabe, Takaaki Kaya, Atsushi Tani, Takashige Kasuya
  • Patent number: 9811016
    Abstract: A toner comprising a toner particle comprising a binder resin that comprises a crystalline resin, wherein the toner satisfies the following formulas (1) and (2) in DSC measurement of the toner, 50.0?Tt?80.0??formula (1) 0.00??HT?t-3/?H?0.20??formula (2) where Tt [° C.] is the peak temperature of the endothermic peak P1, ?H [J/g] is the endothermic quantity from a temperature lower than T?t by 20.0° C. to a temperature higher than T?t by 10.0° C. when T?t [° C.] is the peak temperature of the endothermic peak P 2, and ?H T?t-3 [J/g] is the endothermic quantity from a temperature lower than T?t by 20.0° C. to a temperature lower than T?t by 3.0° C.
    Type: Grant
    Filed: March 16, 2016
    Date of Patent: November 7, 2017
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Kenji Aoki, Tetsuya Kinumatsu, Yusuke Kosaki, Shuntaro Watanabe, Noritaka Toyoizumi, Takaaki Kaya, Atsushi Tani, Takashige Kasuya
  • Patent number: 9798262
    Abstract: Provided is a method of producing a toner including the steps of: mixing a resin solution comprising a resin R, a colorant, and an organic solvent, a resin fine particle comprising a resin S containing an element ?, and carbon dioxide to form a droplet having a surface covered with the resin fine particle; introducing carbon dioxide in a liquid state and pressurizing to extract the organic solvent in the droplet; and removing the extracted organic solvent together with the carbon dioxide to provide a toner particle. In the method of producing a toner, when the resin fine particle is treated with the carbon dioxide in a liquid state, a change in amount of the element ? on the surface of the resin fine particle after the treatment as compared to the amount before the treatment falls within a specific range.
    Type: Grant
    Filed: December 17, 2015
    Date of Patent: October 24, 2017
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Noritaka Toyoizumi, Yusuke Kosaki, Tetsuya Kinumatsu, Kenji Aoki, Shuntaro Watanabe, Takaaki Kaya, Atsushi Tani, Kazumichi Nakahama, Shinnosuke Koji, Takashige Kasuya
  • Patent number: 9798256
    Abstract: A method of producing a toner includes preparing a resin solution containing a binder resin, a colorant and an organic solvent; forming a droplet, a surface of the droplet being covered with a resin fine particle L1; introducing a resin fine particle L2; pressuring by introducing carbon dioxide, and extracting the organic solvent in the droplet; and obtaining the toner particle by removing the carbon dioxide together with the extracted organic solvent, wherein the SP value of the resin R1 constituting the resin fine particle L1 and the SP value of the resin R2 constituting the resin fine particle L2 are each within a specific range.
    Type: Grant
    Filed: June 9, 2016
    Date of Patent: October 24, 2017
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Yusuke Kosaki, Noritaka Toyoizumi, Tetsuya Kinumatsu, Kenji Aoki, Shuntaro Watanabe, Takaaki Kaya, Atsushi Tani, Takashige Kasuya
  • Patent number: 9658554
    Abstract: A method of producing a toner containing a toner particle having a core-shell structure that has a core containing a resin and has a shell phase on a surface of the core, the shell phase being derived from a resin fine particle containing a resin A, and the resin A being a resin containing a segment derived from a crystalline polymer D, the method including steps (i), (ii) and (iii).
    Type: Grant
    Filed: March 17, 2016
    Date of Patent: May 23, 2017
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Tetsuya Kinumatsu, Kenji Aoki, Yusuke Kosaki, Noritaka Toyoizumi, Shuntaro Watanabe, Takaaki Kaya, Atsushi Tani, Takashige Kasuya
  • Patent number: 9625844
    Abstract: Provided is a toner containing toner particles, each of which includes a binder resin containing a polyester as a main component, a colorant, and a wax, in which the binder resin includes a block polymer in which a segment capable of forming a crystalline structure and a segment incapable of forming a crystalline structure are bonded, the toner has a maximum endothermic peak from the binder resin, as determined by differential scanning calorimetry measurement, with a peak temperature in a specific range and with an endothermic quantity in a specific range, and the wax is an ester wax having a functionality of 3 or more.
    Type: Grant
    Filed: April 10, 2014
    Date of Patent: April 18, 2017
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Takaaki Kaya, Tetsuya Kinumatsu, Toshifumi Mori, Ayako Okamoto, Kenji Aoki, Shuntaro Watanabe, Atsushi Tani, Takashige Kasuya
  • Publication number: 20170003610
    Abstract: A method of producing a toner includes preparing a resin solution containing a binder resin, a colorant and an organic solvent; forming a droplet, a surface of the droplet being covered with a resin fine particle L1; introducing a resin fine particle L2; pressuring by introducing carbon dioxide, and extracting the organic solvent in the droplet; and obtaining the toner particle by removing the carbon dioxide together with the extracted organic solvent, wherein the SP value of the resin R1 constituting the resin fine particle L1 and the SP value of the resin R2 constituting the resin fine particle L2 are each within a specific range.
    Type: Application
    Filed: June 9, 2016
    Publication date: January 5, 2017
    Inventors: Yusuke Kosaki, Noritaka Toyoizumi, Tetsuya Kinumatsu, Kenji Aoki, Shuntaro Watanabe, Takaaki Kaya, Atsushi Tani, Takashige Kasuya
  • Publication number: 20170003612
    Abstract: Provided is a toner including toner particle, the toner particle having a core-shell structure having: a core containing a core resin, a colorant, and a wax; and a shell layer containing a resin “A” on a surface of the core, in which: the resin “A” contains a segment having an organopolysiloxane structure; the toner particle has an amount of Si derived from the organopolysiloxane structure of 6.0 or more and 10.0 or less, the amount of Si being measured by X-ray photoelectron spectroscopy; the resin “A” is a polymer of a monomer composition containing a monomer “a” having two or more polymerizable unsaturated groups in one molecule thereof; and the monomer “a” satisfies the following formula (1). (Xa?1.0)×Ya?3.
    Type: Application
    Filed: June 8, 2016
    Publication date: January 5, 2017
    Inventors: Noritaka Toyoizumi, Yusuke Kosaki, Tetsuya Kinumatsu, Kenji Aoki, Shuntaro Watanabe, Takaaki Kaya, Atsushi Tani, Takashige Kasuya
  • Publication number: 20160291494
    Abstract: A method of producing a toner containing a toner particle having a core-shell structure that has a core containing a resin and has a shell phase on a surface of the core, the shell phase being derived from a resin fine particle containing a resin A, and the resin A being a resin containing a segment derived from a crystalline polymer D, the method including steps (i), (ii) and (iii).
    Type: Application
    Filed: March 17, 2016
    Publication date: October 6, 2016
    Inventors: Tetsuya Kinumatsu, Kenji Aoki, Yusuke Kosaki, Noritaka Toyoizumi, Shuntaro Watanabe, Takaaki Kaya, Atsushi Tani, Takashige Kasuya
  • Publication number: 20160282740
    Abstract: A toner comprising a toner particle comprising a binder resin that comprises a crystalline resin, wherein the toner satisfies the following formulas (1) and (2) in DSC measurement of the toner, 50.0?Tt?80.0??formula (1) 0.00??HT?t-3/?H?0.20??formula (2) where Tt [° C.] is the peak temperature of the endothermic peak P1, ?H [J/g] is the endothermic quantity from a temperature lower than T?t by 20.0° C. to a temperature higher than T?t by 10.0° C. when T?t [° C.] is the peak temperature of the endothermic peak P2, and ?HT?t-3 [J/g] is the endothermic quantity from a temperature lower than T?t by 20.0° C. to a temperature lower than T?t by 3.0° C.
    Type: Application
    Filed: March 16, 2016
    Publication date: September 29, 2016
    Inventors: Kenji Aoki, Tetsuya Kinumatsu, Yusuke Kosaki, Shuntaro Watanabe, Noritaka Toyoizumi, Takaaki Kaya, Atsushi Tani, Takashige Kasuya
  • Patent number: 9429860
    Abstract: A method for producing a toner that comprises toner particles, each of which comprises a binder resin, which comprises a resin (A) capable of forming a crystalline structure, and a colorant, the method including: a pressure holding step of, after preparing toner particles, holding the toner particles for 5 minutes or more at a pressure of 2.0 MPa or more under conditions of a temperature T1 (° C.) represented by formula (1): 20?T1?Tp2??(1) (wherein, Tp2 represents the onset temperature of the maximum endothermic peak derived from the resin (A)), wherein a peak temperature Tp1 of the maximum endothermic peak derived from the resin (A) during the first temperature rise of the toner particles as determined by differential scanning calorimetric measurement is 50° C. to 90° C.
    Type: Grant
    Filed: May 21, 2014
    Date of Patent: August 30, 2016
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Tetsuya Kinumatsu, Shuntaro Watanabe, Kenji Aoki, Atsushi Tani, Yoshihiro Nakagawa, Takaaki Kaya, Toshifumi Mori, Yusuke Kosaki, Takashige Kasuya
  • Publication number: 20160187797
    Abstract: Provided is a toner, comprising a toner particle having a core-shell structure composed of a core particle and a shell phase on a surface of the core particle, the core particle containing a resin X and a colorant, the shell phase being derived from a resin fine particle containing a resin Y, in which a relationship among a SP value of the resin X, a SP value of the resin Y, and a SP value of an organic solvent falls within a specific range, and a relationship between a number-average particle diameter of the resin fine particle when the resin fine particle is dispersed in water and a number-average particle diameter of the resin fine particle when the resin fine particle is dispersed in the organic solvent falls within a specific range.
    Type: Application
    Filed: December 17, 2015
    Publication date: June 30, 2016
    Inventors: Yusuke Kosaki, Tetsuya Kinumatsu, Kenji Aoki, Noritaka Toyoizumi, Shuntaro Watanabe, Takaaki Kaya, Atsushi Tani, Takashige Kasuya, Kazumichi Nakahama, Shinnosuke Koji
  • Publication number: 20160187798
    Abstract: Provided is a method of producing a toner including the steps of: mixing a resin solution comprising a resin R, a colorant, and an organic solvent, a resin fine particle comprising a resin S containing an element ?, and carbon dioxide to form a droplet having a surface covered with the resin fine particle; introducing carbon dioxide in a liquid state and pressurizing to extract the organic solvent in the droplet; and removing the extracted organic solvent together with the carbon dioxide to provide a toner particle. In the method of producing a toner, when the resin fine particle is treated with the carbon dioxide in a liquid state, a change in amount of the element ? on the surface of the resin fine particle after the treatment as compared to the amount before the treatment falls within a specific range.
    Type: Application
    Filed: December 17, 2015
    Publication date: June 30, 2016
    Inventors: Noritaka Toyoizumi, Yusuke Kosaki, Tetsuya Kinumatsu, Kenji Aoki, Shuntaro Watanabe, Takaaki Kaya, Atsushi Tani, Kazumichi Nakahama, Shinnosuke Koji, Takashige Kasuya
  • Patent number: 9309349
    Abstract: A toner has toner particles containing a binder resin that comprises a block polymer as a main component, obtained by chemically bonding a crystalline polyester resin with an amorphous polyurethane resin, wherein the binder resin has a specific content of a crystalline polyester resin component, and has a concentration of ester bonds derived from the crystalline polyester resin component of not more than 5.2 mmol/g, and The maximum value EMAX of the flexural elasticity modulus E in a three-point bending test on the toner and the strain energy u for the toner satisfy specific values.
    Type: Grant
    Filed: March 26, 2015
    Date of Patent: April 12, 2016
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Shuntaro Watanabe, Takaaki Kaya, Toshifumi Mori, Kenji Aoki, Tetsuya Kinumatsu, Yusuke Kosaki, Atsushi Tani, Takashige Kasuya
  • Publication number: 20150355563
    Abstract: In the measurement of an endothermic amount of a toner, (1) an endothermic peak temperature (Tp) derived from the binder resin is 50° C. or higher and 80° C. or lower; (2) a total endothermic amount (?H) derived from the binder resin is 30 [J/g] or more and 125 [J/g] or less based on mass of the binder resin; (3) when an endothermic amount derived from the binder resin from an initiation temperature of an endothermic process to Tp is represented by ?HTp [J/g], ?H and ?HTp satisfy formula (1) below; and (4) when an endothermic amount derived from the binder resin from the initiation temperature of an endothermic process to a temperature 3.0° C. lower than Tp is represented by ?HTp-3 [J/g], ?H and ?HTp-3 satisfy formula (2) below. 0.30??HTp/?H?0.50??(1) 0.00??HTp-3/?H?0.
    Type: Application
    Filed: August 21, 2015
    Publication date: December 10, 2015
    Inventors: Kenji Aoki, Atsushi Tani, Takaaki Kaya, Ayako Okamoto, Takashige Kasuya
  • Patent number: 9176410
    Abstract: A toner having good low-temperature fixability, charge stability, environmental stability, and durability and capable of stably producing high-quality images for a long time is provided. The toner includes a toner particle having a core-shell structure constituted of a core and a shell phase. The core contains a binder resin, a colorant, and wax, and the shell phase contains a resin A. The resin A is a comb polymer including a main chain portion (X), a side chain portion (Y), and a side chain portion (Z). The main chain portion (X) is a vinyl polymer, the side chain portion (Y) has an aliphatic polyester structure and has an ester group concentration of a polyester segment of 6.5 mmol/g or less, and the side chain portion (Z) has an organic polysiloxane structure and has an average number of Si—O bond repeating units of a siloxane segment of 2 or more and 100 or less.
    Type: Grant
    Filed: November 28, 2012
    Date of Patent: November 3, 2015
    Assignee: Canon Kabushiki Kaisha
    Inventors: Atsushi Tani, Toshifumi Mori, Takaaki Kaya, Tetsuya Kinumatsu, Kenji Aoki, Shuntaro Watanabe, Yoshihiro Nakagawa, Takashige Kasuya
  • Publication number: 20150274879
    Abstract: A toner has toner particles containing a binder resin that comprises a block polymer as a main component, obtained by chemically bonding a crystalline polyester resin with an amorphous polyurethane resin, wherein the binder resin has a specific content of a crystalline polyester resin component, and has a concentration of ester bonds derived from the crystalline polyester resin component of not more than 5.2 mmol/g, and The maximum value EMAX of the flexural elasticity modulus E in a three-point bending test on the toner and the strain energy u for the toner satisfy specific values.
    Type: Application
    Filed: March 26, 2015
    Publication date: October 1, 2015
    Inventors: Shuntaro Watanabe, Takaaki Kaya, Toshifumi Mori, Kenji Aoki, Tetsuya Kinumatsu, Yusuke Kosaki, Atsushi Tani, Takashige Kasuya
  • Patent number: 9057971
    Abstract: Provided is a toner that is excellent in terms of low-temperature fixability and hot offset resistance, has a wide fixing temperature range from a low-temperature region to a high-temperature region, and has high thermal storability. When the toner is measured with a capillary rheometer, t(1) is 60 seconds or more and t(5) is 30 seconds or less and the toner satisfies the following formulae (1) and (2) 65.0[° C.]?T(5)?90.0[° C.]??(1) 4.5?t(1)/t(5)?10.0??(2).
    Type: Grant
    Filed: May 30, 2013
    Date of Patent: June 16, 2015
    Assignee: Canon Kabushiki Kaisha
    Inventors: Shuntaro Watanabe, Kenji Aoki, Toshifumi Mori, Atsushi Tani, Takaaki Kaya, Yoshihiro Nakagawa, Tetsuya Kinumatsu, Takashige Kasuya
  • Patent number: 8980521
    Abstract: The present invention provides a toner excellent in low-temperature fixability and also excellent in heat-resistant storage property, offset resistance, and durability. In a process for producing a toner containing toner particles by emulsion aggregation, each toner particle includes a binder resin of which a main component is a block polymer having a crystal structure, a colorant, and a release agent; the binder resin includes polyester as a main component; the rate of a portion capable of forming a crystal structure to the binder resin is 50 to 80 mass %; a peak temperature Tp of a maximum endothermic peak attributed to the binder resin is 50 to 80° C. in endothermic amount measurement of the toner with a differential scanning calorimeter (DSC); and fused particles are heated at a heating temperature t (° C.) satisfying Tp??15.0?t?Tp??5.0 for at least 0.5 hr.
    Type: Grant
    Filed: November 21, 2011
    Date of Patent: March 17, 2015
    Assignee: Canon Kabushiki Kaisha
    Inventors: Kenji Aoki, Shuntaro Watanabe, Takaaki Kaya, Ayako Okamoto, Tetsuya Kinumatsu, Atsushi Tani, Takashige Kasuya