Patents by Inventor Takaaki Kaya

Takaaki Kaya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20140356777
    Abstract: A toner having good low-temperature fixability, charge stability, environmental stability, and durability and capable of stably producing high-quality images for a long time is provided. The toner includes a toner particle having a core-shell structure constituted of a core and a shell phase. The core contains a binder resin, a colorant, and wax, and the shell phase contains a resin A. The resin A is a comb polymer including a main chain portion (X), a side chain portion (Y), and a side chain portion (Z). The main chain portion (X) is a vinyl polymer, the side chain portion (Y) has an aliphatic polyester structure and has an ester group concentration of a polyester segment of 6.5 mmol/g or less, and the side chain portion (Z) has an organic polysiloxane structure and has an average number of Si—O bond repeating units of a siloxane segment of 2 or more and 100 or less.
    Type: Application
    Filed: November 28, 2012
    Publication date: December 4, 2014
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Atsushi Tani, Toshifumi Mori, Takaaki Kaya, Tetsuya Kinumatsu, Kenji Aoki, Shuntaro Watanabe, Yoshihiro Nakagawa, Takashige Kasuya
  • Publication number: 20140349232
    Abstract: A method for producing a toner that comprises toner particles, each of which comprises a binder resin, which comprises a resin (A) capable of forming a crystalline structure, and a colorant, the method including: a pressure holding step of, after preparing toner particles, holding the toner particles for 5 minutes or more at a pressure of 2.0 MPa or more under conditions of a temperature T1 (° C.) represented by formula (1): 20?T1?Tp2??(1) (wherein, Tp2 represents the onset temperature of the maximum endothermic peak derived from the resin (A)), wherein a peak temperature Tp1 of the maximum endothermic peak derived from the resin (A) during the first temperature rise of the toner particles as determined by differential scanning calorimetric measurement is 50° C. to 90° C.
    Type: Application
    Filed: May 21, 2014
    Publication date: November 27, 2014
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Tetsuya Kinumatsu, Shuntaro Watanabe, Kenji Aoki, Atsushi Tani, Yoshihiro Nakagawa, Takaaki Kaya, Toshifumi Mori, Yusuke Kosaki, Takashige Kasuya
  • Patent number: 8877417
    Abstract: In a toner formed of toner particles which include a colorant, a wax, and a binder resin containing a crystalline resin (a) primarily composed of a polyester, the crystalline resin has an endothermic peak temperature (Tp) in a range of 50° C. to 80° C., and in a viscoelasticity measurement of the toner, G?(Tp?10) is in a range of 5.0×107 to 5.0×108 Pa, G?(Tp+10) is in a range of 5.0×105 to 5.0×106 Pa, and G?(Tp?20), G?(Tp?10), G?(Tp+10), and G?(Tp+30) satisfy specific relationships.
    Type: Grant
    Filed: July 19, 2011
    Date of Patent: November 4, 2014
    Assignee: Canon Kabushiki Kaisha
    Inventors: Takaaki Kaya, Kenji Aoki, Ayako Okamoto, Atsushi Tani, Takashige Kasuya
  • Patent number: 8846284
    Abstract: Provided is a toner comprising toner particles, wherein each of the toner particles has a core-shell structure composed of a core and a shell phase formed on the core, the shell phase contains a resin (B), and the core contains a binder resin (A), a colorant and a wax, wherein the toner particles contain the resin (B) in a specific amount with respect to the core, and wherein the solubility parameter (SP value) of the binder resin (A) is denoted by SP(A), the SP value of the resin (B) is denoted by SP(B), the SP value of a repeating unit with the smallest SP value from among repeating units constituting the resin (B) is denoted by SP(C), and the SP value of the wax is denoted by SP(W), each of the SP(A), SP(B), SP(C) and SP(W) satisfy specific relationships.
    Type: Grant
    Filed: January 14, 2013
    Date of Patent: September 30, 2014
    Assignee: Canon Kabushiki Kaisha
    Inventors: Tetsuya Kinumatsu, Atsushi Tani, Kenji Aoki, Shuntaro Watanabe, Takaaki Kaya, Ayako Okamoto, Yoshihiro Nakagawa, Toshifumi Mori, Takashige Kasuya
  • Publication number: 20140220486
    Abstract: Provided is a toner containing toner particles, each of which includes a binder resin containing a polyester as a main component, a colorant, and a wax, in which the binder resin includes a block polymer in which a segment capable of forming a crystalline structure and a segment incapable of forming a crystalline structure are bonded, the toner has a maximum endothermic peak from the binder resin, as determined by differential scanning calorimetry measurement, with a peak temperature in a specific range and with an endothermic quantity in a specific range, and the wax is an ester wax having a functionality of 3 or more.
    Type: Application
    Filed: April 10, 2014
    Publication date: August 7, 2014
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Takaaki Kaya, Tetsuya Kinumatsu, Toshifumi Mori, Ayako Okamoto, Kenji Aoki, Shuntaro Watanabe, Atsushi Tani, Takashige Kasuya
  • Patent number: 8785101
    Abstract: Provided is a toner containing toner particles, each of which includes a binder resin containing a polyester as a main component, a colorant, and a wax, in which the binder resin includes a block polymer in which a segment capable of forming a crystalline structure and a segment incapable of forming a crystalline structure are bonded, the toner has a maximum endothermic peak from the binder resin, as determined by differential scanning calorimetry measurement, with a peak temperature in a specific range and with an endothermic quantity in a specific range, and the wax is an ester wax having a functionality of 3 or more.
    Type: Grant
    Filed: January 14, 2013
    Date of Patent: July 22, 2014
    Assignee: Canon Kabushiki Kaisha
    Inventors: Takaaki Kaya, Tetsuya Kinumatsu, Toshifumi Mori, Ayako Okamoto, Kenji Aoki, Shuntaro Watanabe, Atsushi Tani, Takashige Kasuya
  • Patent number: 8741519
    Abstract: Provided is a toner having an excellent low-temperature fixability and hot offset resistance, a broad fixing temperature latitude in low-temperature areas to high-temperature areas, and a high heat-resistant storage stability. The toner includes toner particles having a core-shell structure in which a shell phase containing a resin A is formed on a core containing a binder resin, a colorant and a wax. In measurement of resin A by a differential scanning calorimetry (DSC), the peak temperature TpA (° C.) of a maximum endothermic peak in the first temperature rise is at least 55° C. but not more than 80° C. In measurement of a viscoelasticity of resin A, the loss elastic modulus at TpA?10 (° C.) is at least 1×107 Pa but not more than 1×108 Pa. In measurement of the viscoelasticity of resin A, the loss elastic moduli at TpA (° C.), TpA+10 (° C.) and TpA+25 (° C.) satisfy specific conditions.
    Type: Grant
    Filed: January 14, 2013
    Date of Patent: June 3, 2014
    Assignee: Canon Kabushiki Kaisha
    Inventors: Shuntaro Watanabe, Kenji Aoki, Tetsuya Kinumatsu, Takaaki Kaya, Atsushi Tani, Ayako Okamoto, Toshifumi Mori, Yoshihiro Nakagawa, Takashige Kasuya
  • Patent number: 8642237
    Abstract: In differential scanning calorimetry of a toner, regarding a binder resin in the toner, (i) the peak temperature T10 of a maximum endothermic peak (temperature raising rate 10.0° C./min; P10) is 50° C. to 80° C. and the half-width W10 is 2.0° C. to 3.5° C. and (ii) W1, W10, and W20 satisfy that W1/W10 is 0.20 to 1.00 and W20/W10 is 1.00 to 1.50, where the half-width of a maximum endothermic peak (temperature raising rate of 1.0° C./min; P1) is represented by W1 (° C.) and the half-width of a maximum endothermic peak (temperature raising rate of 20.0° C./min; P20) is represented by W20 (° C.).
    Type: Grant
    Filed: July 20, 2011
    Date of Patent: February 4, 2014
    Assignee: Canon Kabushiki Kaisha
    Inventors: Atsushi Tani, Tetsuya Kinumatsu, Ayako Okamoto, Kenji Aoki, Shuntaro Watanabe, Takaaki Kaya, Takashige Kasuya
  • Patent number: 8603712
    Abstract: Provided is a toner comprising a toner particle having a core-shell structure in which a shell phase containing a resin A is formed on a core that contains a binder resin, a colorant and a wax, wherein the resin A is a vinyl resin prepared by copolymerizing a vinyl monomer X that has an organopolysiloxane structure and a vinyl monomer Y that has a polyester segment capable of forming a crystalline structure; the content of the vinyl monomer X in a total monomer used for the copolymerization is in a particular range; the toner particle contains resin A in a particular proportion; and the binder resin contains a crystalline resin.
    Type: Grant
    Filed: January 14, 2013
    Date of Patent: December 10, 2013
    Assignee: Canon Kabushiki Kaisha
    Inventors: Kenji Aoki, Shuntaro Watanabe, Takaaki Kaya, Tetsuya Kinumatsu, Ayako Okamoto, Toshifumi Mori, Yoshihiro Nakagawa, Atsushi Tani, Takashige Kasuya
  • Publication number: 20130323637
    Abstract: Provided is a toner that is excellent in terms of low-temperature fixability and hot offset resistance, has a wide fixing temperature range from a low-temperature region to a high-temperature region, and has high thermal storability. When the toner is measured with a capillary rheometer, t(1) is 60 seconds or more and t(5) is 30 seconds or less and the toner satisfies the following formulae (1) and (2) 65.0[° C.]?T(5)?90.0[° C.]??(1) 4.5?t(1)/t(5)?10.0??(2).
    Type: Application
    Filed: May 30, 2013
    Publication date: December 5, 2013
    Inventors: Shuntaro Watanabe, Kenji Aoki, Toshifumi Mori, Atsushi Tani, Takaaki Kaya, Yoshihiro Nakagawa, Tetsuya Kinumatsu, Takashige Kasuya
  • Publication number: 20130266897
    Abstract: The present invention provides a toner excellent in low-temperature fixability and also excellent in heat-resistant storage property, offset resistance, and durability. In a process for producing a toner containing toner particles by emulsion aggregation, each toner particle includes a binder resin of which a main component is a block polymer having a crystal structure, a colorant, and a release agent; the binder resin includes polyester as a main component; the rate of a portion capable of forming a crystal structure to the binder resin is 50 to 80 mass %; a peak temperature Tp of a maximum endothermic peak attributed to the binder resin is 50 to 80° C. in endothermic amount measurement of the toner with a differential scanning calorimeter (DSC); and fused particles are heated at a heating temperature t (° C.) satisfying Tp??15.0?t?Tp??5.0 for at least 0.5 hr.
    Type: Application
    Filed: November 21, 2011
    Publication date: October 10, 2013
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Kenji Aoki, Shuntaro Watanabe, Takaaki Kaya, Ayako Okamoto, Tetsuya Kinumatsu, Atsushi Tani, Takashige Kasuya
  • Patent number: 8497056
    Abstract: A magenta toner characterized by satisfying, in DSC measurement, 40.0?Tg(0.5)?60.0 and 2.0?Tg(4.0)?Tg(0.5)?10.0, wherein when preparing a solution of which the magenta toner is dissolved in ethyl acetate, and defined the concentration of the thereof as Cm1 (mg/ml), and the light absorbance thereof at a wavelength of 538 nm as A(ethyl acetate)538, the ratio of A(ethyl acetate)538 to Cm1 satisfies the formula, A(ethyl acetate)538/Cm1<0.15, and, when preparing a solution of which the magenta toner is dissolved in chloroform, and defined the concentration of the thereof as Cm2 (mg/ml), and the light absorbance thereof at a wavelength of 538 nm as A(chloroform)538, the ratio of A(chloroform)538 to Cm2 satisfies the formula, 2.00<A(chloroform)538/Cm2<6.55.
    Type: Grant
    Filed: February 19, 2010
    Date of Patent: July 30, 2013
    Assignee: Canon Kabushiki Kaisha
    Inventors: Ayako Sekikawa, Takaaki Kaya, Atsushi Tani, Shigeto Tamura
  • Patent number: 8475987
    Abstract: A yellow toner is provided which can form high-quality images and has high offset resistance and excellent charging performance while being a capsule-type toner having excellent low-temperature fixability. The yellow toner satisfies, in DSC measurement, 40.0?Tg(0.5)?60.0 and 2.0?Tg(4.0)?Tg(0.5)?10.0, wherein when the concentration of the yellow toner in an ethyl acetate dispersion is Cy1 (mg/ml) and the light absorbance at a wavelength of 422 nm of the dispersion is A(ethyl acetate)422, the relationship between Cy1 and A(ethyl acetate)422 satisfies A(ethyl acetate)422/Cy1<0.45, and when the concentration of the yellow toner in a chloroform solution is Cy2 (mg/ml) and the light absorbance at a wavelength of 422 nm of the solution is A(chloroform)422, the relationship between Cy2 and A(chloroform)422 satisfies 6.00<A(chloroform)422/Cy2<14.4.
    Type: Grant
    Filed: February 9, 2010
    Date of Patent: July 2, 2013
    Assignee: Canon Kabushiki Kaisha
    Inventors: Takaaki Kaya, Ayako Sekikawa, Atsushi Tani, Shigeto Tamura
  • Patent number: 8465896
    Abstract: A black toner has a toner particle including at least a resin (a) having a polyester as a main component, carbon black, and a wax, and a fine inorganic particle. When the Tgs of the black toner measured by DSC at temperature rise rate of 0.5° C./min and 4.0° C./min are defined as Tg(0.5) and Tg(4.0) respectively, Tg(0.5) is 35.0 to 60.0° C. and the difference between Tg(4.0) and Tg(0.5) is 2.0 to 10.0° C. When preparing a solution of which the black toner is dissolved in ethyl acetate and defined the concentration thereof as Cb1 (mg/mL) and the light absorbance thereof at 600 nm wavelength as A600, A600/Cb1 is less than 0.15. When preparing a solution of which the black toner is dissolved in chloroform and defined the concentration thereof as Cb2 (mg/mL) and the light absorbance thereof at 600 nm wavelength as A600, A600/Cb2 is 2.00 to 6.55.
    Type: Grant
    Filed: February 19, 2010
    Date of Patent: June 18, 2013
    Assignee: Canon Kabushiki Kaisha
    Inventors: Ayako Sekikawa, Atsushi Tani, Takaaki Kaya, Shigeto Tamura, Makoto Kambayashi
  • Patent number: 8460845
    Abstract: Provided is a cyan toner which, while being a capsule-type toner having excellent low-temperature fixability, has excellent offset resistance and charging performance and can obtain high-quality images. A cyan toner having at least a resin (a) having a polyester as a main component, a colorant, and a wax, in which glass transition temperatures (° C.) Tg(0.5) and Tg(4.0) obtained at a rate of temperature increase of 0.5° C./min or 4.0° C./min satisfy 40.0?Tg(0.5)?60.0 and 2.0?Tg(4.0)?Tg(0.5)?10.0, and wherein, when the concentration of the cyan toner in an ethyl acetate dispersion is Cc1 (mg/ml), and the light absorbance at a wavelength of 712 nm of the dispersion is A(ethyl acetate)712, A(ethyl acetate)712/Cc1<0.15 is satisfied, and wherein, when the concentration of the cyan toner in a chloroform solution is Cc2 (mg/ml), and the light absorbance at a wavelength of 712 nm of the solution is A(chloroform)712, 2.00<A(chloroform)712/Cc2<8.15 is satisfied.
    Type: Grant
    Filed: November 12, 2009
    Date of Patent: June 11, 2013
    Assignee: Canon Kabushiki Kaisha
    Inventors: Takaaki Kaya, Ayako Sekikawa, Ryoichi Fujita, Shigeto Tamura, Makoto Kambayashi
  • Publication number: 20130130169
    Abstract: In the measurement of an endothermic amount of a toner, (1) an endothermic peak temperature (Tp) derived from the binder resin is 50° C. or higher and 80° C. or lower; (2) a total endothermic amount (?H) derived from the binder resin is 30 [J/g] or more and 125 [J/g] or less based on mass of the binder resin; (3) when an endothermic amount derived from the binder resin from an initiation temperature of an endothermic process to Tp is represented by ?HTp [J/g], ?H and ?HTp satisfy formula (1) below; and (4) when an endothermic amount derived from the binder resin from the initiation temperature of an endothermic process to a temperature 3.0° C. lower than Tp is represented by ?HTp-3 [J/g], ?H and ?HTp-3 satisfy formula (2) below. 0.30??HTp/?H?0.50??(1) 0.00??HTp-3/?H?0.
    Type: Application
    Filed: July 14, 2011
    Publication date: May 23, 2013
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Kenji Aoki, Atsushi Tani, Takaaki Kaya, Ayako Okamoto, Takashige Kasuya
  • Publication number: 20120021348
    Abstract: In a toner formed of toner particles which include a colorant, a wax, and a binder resin containing a crystalline resin (a) primarily composed of a polyester, the crystalline resin has an endothermic peak temperature (Tp) in a range of 50° C. to 80° C., and in a viscoelasticity measurement of the toner, G?(Tp?10) is in a range of 5.0×107 to 5.0×108 Pa, G?(Tp+10) is in a range of 5.0×105 to 5.0×106 Pa, and G?(Tp?20), G?(Tp?10), G?(Tp+10), and G?(Tp+30) satisfy specific relationships.
    Type: Application
    Filed: July 19, 2011
    Publication date: January 26, 2012
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Takaaki Kaya, Kenji Aoki, Ayako Okamoto, Atsushi Tani, Takashige Kasuya
  • Publication number: 20120021349
    Abstract: In differential scanning calorimetry of a toner, regarding a binder resin in the toner, (i) the peak temperature T10 of a maximum endothermic peak (temperature raising rate 10.0° C./min; P10) is 50° C. to 80° C. and the half-width W10 is 2.0° C. to 3.5° C. and (ii) W1, W10, and W20 satisfy that W1/W10 is 0.20 to 1.00 and W20/W10 is 1.00 to 1.50, where the half-width of a maximum endothermic peak (temperature raising rate of 1.0° C./min; P1) is represented by W1 (° C.) and the half-width of a maximum endothermic peak (temperature raising rate of 20.0° C./min; P20) is represented by W20 (° C.).
    Type: Application
    Filed: July 20, 2011
    Publication date: January 26, 2012
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Atsushi Tani, Tetsuya Kinumatsu, Ayako Okamoto, Kenji Aoki, Shuntaro Watanabe, Takaaki Kaya, Takashige Kasuya
  • Publication number: 20110300478
    Abstract: A magenta toner characterized by satisfying, in DSC measurement, 40.0?Tg(0.5)?60.0 and 2.0?Tg(4.0)-Tg(0.5)?10.0, wherein when preparing a solution of which the magenta toner is dissolved in ethyl acetate, and defined the concentration of the thereof as Cm1 (mg/ml), and the light absorbance thereof at a wavelength of 538 nm as A(ethyl acetate)538, the ratio of A(ethyl acetate)538 to Cm1 satisfies the formula, A(ethyl acetate)538/Cm1<0.15, and, when preparing a solution of which the magenta toner is dissolved in chloroform, and defined the concentration of the thereof as Cm2 (mg/ml), and the light absorbance thereof at a wavelength of 538 nm as A(chloroform)538, the ratio of A(chloroform)538 to Cm2 satisfies the formula, 2.00<A(chloroform)538/Cm2<6.55.
    Type: Application
    Filed: February 19, 2010
    Publication date: December 8, 2011
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Ayako Sekikawa, Takaaki Kaya, Atsushi Tani, Shigeto Tamura
  • Patent number: 7943281
    Abstract: In a black toner having at least a binder resin and an iron-titanium composite oxide as a colorant; the iron-titanium composite oxide is contained in a specific amount; the black toner has a specific weight average particle diameter and a specific saturation magnetization; the black toner has, in X-ray diffraction thereof, a maximum peak at 2?=from 32.5 to 33.1 degrees, having a half width of 0.25 degree or less. The black toner has, in a proportion of less than 30% by number, an iron-titanium composite oxide having, in a sectional photograph of the toner, a maximum frequency of linearity within the range where the linearity is smaller than 2.4 and having a linearity of 3.0 or more, in regard to the number frequency distribution of the linearity of the iron-titanium composite oxide.
    Type: Grant
    Filed: April 14, 2006
    Date of Patent: May 17, 2011
    Assignee: Canon Kabushiki Kaisha
    Inventors: Takaaki Kaya, Yasukazu Ayaki, Shigeto Tamura, Yayoi Tazawa, Ryoichi Fujita, Yuichi Yajima