Patents by Inventor Takafumi Asada

Takafumi Asada has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8033732
    Abstract: In a hydrodynamic bearing device with which the lubricant is prevented from leaking to the outside, and good seal performance can be maintained, and in a spindle motor equipped with this hydrodynamic bearing device, the hydrodynamic bearing device includes a shaft, a sleeve, a lubricant that fills a microscopic gap, a radial bearing portion, a thrust bearing portion, and a bearing seal portion. The value of a function P1/V1, where V1 is a fluctuation volume of the sleeve in the axial direction and P1 is a capillary pressure index at a vapor-liquid interface located near the opened end of the bearing seal portion, is at least a specific value.
    Type: Grant
    Filed: July 24, 2008
    Date of Patent: October 11, 2011
    Assignee: Panasonic Corporation
    Inventors: Takafumi Asada, Hiroaki Saito, Daisuke Ito, Shigeo Obata
  • Patent number: 7950854
    Abstract: A hydrodynamic bearing type rotary device includes radial hydrodynamic grooves and thrust hydrodynamic grooves forming communicating channels, communicating holes designed to communicate the groove end of the radial hydrodynamic groove on the side opposite the thrust hydrodynamic grooves with the groove end of the thrust hydrodynamic groove on the side opposite the radial hydrodynamic grooves, and a circulation route composed by the communicating hole, the radial hydrodynamic groove, and the thrust hydrodynamic groove. Lubricating oil is circulated by means of a pump force of the hydrodynamic groove. The hydrodynamic bearing device prevents the formation of low-pressure parts from the bearing portion, preventing the accumulation of air bubbles, and thereby preventing the occurrence of oil film breakage at the radial hydrodynamic groove and the thrust hydrodynamic groove.
    Type: Grant
    Filed: September 28, 2007
    Date of Patent: May 31, 2011
    Assignee: Panasonic Corporation
    Inventors: Takafumi Asada, Hiroaki Saito, Daisuke Ito
  • Patent number: 7901139
    Abstract: In a hydrodynamic bearing type rotary device, relationships between the number of times of intermittence life, a bearing load, lubricating fluid viscosity, a bearing size, and the like are considered in order to provide a hydrodynamic bearing type rotary device which can secure appropriate intermittence life. In a hydrodynamic bearing type rotary device, a shaft is inserted into a bearing hole of a sleeve so as to be relatively rotatable. A value of a function (Nd) is set to be 100,000 or higher: wherein Nd=?/(S·Ff·P·D).
    Type: Grant
    Filed: June 12, 2007
    Date of Patent: March 8, 2011
    Assignee: Panasonic Corporation
    Inventors: Takafumi Asada, Hiroaki Saito, Daisuke Ito
  • Publication number: 20110044837
    Abstract: A bearing stiffness of a sintered metal sleeve is prevented from lowering. A sleeve includes an inner section formed of metal powder for sintering and a resin for impregnation, and a surface deformation section which covers a surface of the inner section and is formed by shot blast process. Since the surface deformation section is formed by the shot blast process, the number of pores formed between the metal powder for sintering near the surface can be reduced. In this way, a supporting pressure at a bearing portion can be prevented from being released out through the pores, and the bearing stiffness can be prevented from lowering.
    Type: Application
    Filed: September 8, 2010
    Publication date: February 24, 2011
    Applicant: NIDEC CORPORATION
    Inventors: Tsutomu HAMADA, Takafumi ASADA, Katsuo ISHIKAWA
  • Patent number: 7883270
    Abstract: A hydrodynamic bearing type rotary device is configured to prevent air from being trapped inside a bearing and causing the bearing to have oil film rupture and NPPR to deteriorate. In the device, a flange having a shape substantially like a disc is provided integrally with a shaft near its lower portion. A sleeve having a bearing hole is fitted to the shaft so as to be relatively rotatable. Hydrodynamic grooves are provided on at least one of an outer periphery of the shaft and an inner periphery of the sleeve. The flange forms a thrust bearing surface with a lower end surface of the sleeve. Hydrodynamic grooves are provided on at least one of the lower surface of the sleeve and an upper surface of the flange. During rotation of the bearing, the hydrodynamic grooves circulate the lubricant. Capillary pressures at respective portions in the lubricant circulation path have different magnitudes.
    Type: Grant
    Filed: June 15, 2007
    Date of Patent: February 8, 2011
    Assignee: Panasonic Corporation
    Inventors: Takafumi Asada, Hiroyuki Kiriyama, Hiroaki Saito, Daisuke Ito
  • Patent number: 7862238
    Abstract: A hydrodynamic bearing rotary device which can reduce rotation friction, and recording and reproducing apparatus including the same is provided. In the hydrodynamic bearing rotary device, such as hard disc devices, a rotary shaft having a hub on one end is provided in a bearing of a sleeve so as to be rotatable. Thrust hydrodynamic grooves are provided on the other end surface of the rotary shaft, to form a thrust bearing with the thrust plate. A communication path is provided in the sleeve. The second gap between the hub and the sleeve end surface is used as a flow channel and is connected to the communication path. In this way, the rotation friction torque of the thrust bearing can be made sufficiently small, and internal pressure in bonded portions of the rotary shaft or the bottom plate can be suppressed. Thus, the oil can be prevented from oozing out from a small space of the bonded surfaces. Furthermore, the hydrodynamic bearing can be made thin.
    Type: Grant
    Filed: March 29, 2007
    Date of Patent: January 4, 2011
    Assignee: Panasonic Corporation
    Inventors: Takafumi Asada, Hiroaki Saito, Daisuke Itou, Keigo Kusaka, Hiroyuki Kiriyama
  • Patent number: 7830637
    Abstract: In a hydrodynamic bearing device in which a radial bearing face having a dynamic pressure generating groove on a shaft or an inner periphery of a sleeve is provided and a clearance between the shaft and the sleeve is filled with lubricant, an annular depression is provided on one end face of the sleeve adjacent to a rotor hub and a cover plate for covering the depression is attached to the sleeve so as to define a reservoir for the lubricant or air for the purpose of preventing such a risk that absence of an oil film occurs in clearances of a bearing of the hydrodynamic bearing device due to outflow of oil upon forcing of the oil by air received into the bearing. A step portion is provided on the other end face of the sleeve such that the step portion and the reservoir are communicated with each other by a communication hole. During operation of the hydrodynamic bearing device, air in the hydrodynamic bearing device reaches the reservoir via the communication hole so as to be discharged from the reservoir.
    Type: Grant
    Filed: March 27, 2009
    Date of Patent: November 9, 2010
    Assignee: Panasonic Corporation
    Inventors: Takafumi Asada, Hiroaki Saito, Takao Yoshitsugu, Keigo Kusaka, Hiroyuki Kiriyama, Daisuke Ito
  • Patent number: 7740407
    Abstract: To prevent air from being trapped inside a bearing and causing the bearing to have oil film rupture and NRRO to deteriorate. In a hydrodynamic bearing, a first lubricant reservoir is provided in a gap between a lower surface of a hub and a sleeve, and a second lubricant reservoir is provided in a gap between an outer peripheral surface of the sleeve and an inner peripheral surface of the hub or an inner peripheral surface of a stopper member fixed to the hub. If air enters inside such a hydrodynamic bearing, the air has to be discharged. For this purpose, the relationship in widths of the radial bearing gap, the maximum gap of the first lubricant reservoir under the lower surface of the hub and the maximum gap of the second lubricant reservoir on the sleeve outer peripheral surface, or the relationship in magnitudes of capillary forces thereof is adjusted.
    Type: Grant
    Filed: April 16, 2007
    Date of Patent: June 22, 2010
    Assignee: Panasonic Corporation
    Inventors: Takafumi Asada, Hiroaki Saito, Daisuke Ito
  • Patent number: 7726881
    Abstract: A hydrodynamic bearing device is provided for use with a spindle motor. The hydrodynamic bearing device has a sleeve made of a sintered metal that is obtained by sintering a sintering material that is iron, an iron alloy, copper, a copper alloy or a mixture thereof. This sintered metal has independent pores, which do not communicate with each other, by selecting conditions for forming a desired sintered body within a predetermined range. The conditions includes a grain size of powdered metal of a material for the sintered metal, a molding pressure when the molded body is formed, sintering temperature and sintering period in the sintering step.
    Type: Grant
    Filed: February 26, 2009
    Date of Patent: June 1, 2010
    Assignee: Panasonic Corporation
    Inventors: Tsutomu Hamada, Takafumi Asada, Hideaki Ohno
  • Publication number: 20100085661
    Abstract: In a hydrodynamic bearing device in which a radial bearing face having a dynamic pressure generating groove on a shaft or an inner periphery of a sleeve is provided and a clearance between the shaft and the sleeve is filled with lubricant, an annular depression is provided on one end face of the sleeve adjacent to a rotor hub and a cover plate for covering the depression is attached to the sleeve so as to define a reservoir for the lubricant or air for the purpose of preventing such a risk that absence of an oil film occurs in clearances of a bearing of the hydrodynamic bearing device due to outflow of oil upon forcing of the oil by air received into the bearing. A step portion is provided on the other end face of the sleeve such that the step portion and the reservoir are communicated with each other by a communication hole. During operation of the hydrodynamic bearing device, air in the hydrodynamic bearing device reaches the reservoir via the communication hole so as to be discharged from the reservoir.
    Type: Application
    Filed: March 27, 2009
    Publication date: April 8, 2010
    Applicant: PANASONIC CORPORATION
    Inventors: Takafumi ASADA, Hiroaki Saito, Takao Yoshitsugu, Keigo Kusaka, Hiroyuki Kiriyama, Daisuke Ito
  • Patent number: 7674043
    Abstract: An object of the present invention is to provide a hydrodynamic bearing type rotary device which can improve rotation performance, suppress a friction torque, and reduce power consumption of motor, and a recording and reproducing apparatus including the same. A shaft having a flange on one end and a hub on the other end is provided with a bearing of a sleeve so as to be rotatable. The sleeve includes a communication hole. A third gap between the hub and the sleeve end surface is a flow path, and is connected to the communication hole. Provided that a first gap between a thrust plate 4 and the flange 3 is S1, a second gap between the flange 3 and a lower end surface of the sleeve 1 is S2, and a third gap between the upper end surface of the sleeve 1 and the hub 7 is S3, widths of the gaps satisfy the relational expression, S3>(S1+S2).
    Type: Grant
    Filed: March 19, 2007
    Date of Patent: March 9, 2010
    Assignee: Panasonic Corporation
    Inventors: Takafumi Asada, Hiroaki Saito, Daisuke Itou, Hiroyuki Kiriyama, Tomoharu Takeda
  • Publication number: 20100052447
    Abstract: The hydrodynamic bearing device has a sleeve composed of a sintered material and having a compression-absorbing space inside the sleeve, the sleeve having a bearing hole in the center thereof; a shaft rotatably inserted into the bearing hole; a bearing portion formed between the bearing hole and the shaft; a hydrodynamic groove formed on at least one of the internal peripheral surface of the bearing hole and the external peripheral surface of the shaft; a concavity having one or more steps and formed to one end of the sleeve in the axial direction; a convexity formed to the other end of the sleeve in the axial direction, the convexity having a shape similar to the concavity; and a lubricating fluid filled in the gap of the bearing portion. The hydrodynamic bearing device has a readily obtainable predetermined shape precision, the internal density of the sintered material is made uniform, and lubricating fluid therein does not leak from the surface.
    Type: Application
    Filed: August 27, 2009
    Publication date: March 4, 2010
    Inventors: Yosuke KADOYA, Takafumi Asada, Tsutomu Hamada, Katsuo Ishikawa
  • Patent number: 7589934
    Abstract: In a hydrodynamic bearing device in which a radial bearing face having a dynamic pressure generating groove on a shaft or an inner periphery of a sleeve is provided and a clearance between the shaft and the sleeve is filled with lubricant, an annular depression is provided on one end face of the sleeve adjacent to a rotor hub and a cover plate for covering the depression is attached to the sleeve so as to define a reservoir for the lubricant or air for the purpose of preventing such a risk that absence of an oil film occurs in clearances of a bearing of the hydrodynamic bearing device due to outflow of oil upon forcing of the oil by air received into the bearing. A step portion is provided on the other end face of the sleeve such that the step portion and the reservoir are communicated with each other by a communication hole. During operation of the hydrodynamic bearing device, air in the hydrodynamic bearing device reaches the reservoir via the communication hole so as to be discharged from the reservoir.
    Type: Grant
    Filed: August 8, 2008
    Date of Patent: September 15, 2009
    Assignee: Panasonic Corporation
    Inventors: Takafumi Asada, Hiroaki Saito, Takao Yoshitsugu, Keigo Kusaka, Hiroyuki Kiriyama, Daisuke Ito
  • Publication number: 20090155116
    Abstract: A hydrodynamic bearing device is provided for use with a spindle motor. The hydrodynamic bearing device has a sleeve made of a sintered metal that is obtained by sintering a sintering material that is iron, an iron alloy, copper, a copper alloy or a mixture thereof. This sintered metal has independent pores, which do not communicate with each other, by selecting conditions for forming a desired sintered body within a predetermined range. The conditions includes a grain size of powdered metal of a material for the sintered metal, a molding pressure when the molded body is formed, sintering temperature and sintering period in the sintering step.
    Type: Application
    Filed: February 26, 2009
    Publication date: June 18, 2009
    Inventors: Tsutomu Hamada, Takafumi Asada, Hideaki Ohno
  • Publication number: 20090154851
    Abstract: A hydrodynamic bearing device is provided for use with a spindle motor. The hydrodynamic bearing device has a sleeve made of a sintered metal that is obtained by sintering a sintering material that is iron, an iron alloy, copper, a copper alloy or a mixture thereof. This sintered metal has independent pores, which do not communicate with each other, by selecting conditions for forming a desired sintered body within a predetermined range. The conditions includes a grain size of powdered metal of a material for the sintered metal, a molding pressure when the molded body is formed, sintering temperature and sintering period in the sintering step.
    Type: Application
    Filed: February 26, 2009
    Publication date: June 18, 2009
    Inventors: Tsutomu Hamada, Takafumi Asada, Hideaki Ohno
  • Publication number: 20090154852
    Abstract: The hydrodynamic bearing device comprises a sleeve 1, a shaft 2, a thrust bearing portion, and a lubricating fluid 5. The sleeve 1 has a bearing hole 1C. The shaft 2 is inserted into the bearing hole 1C in a state of being able to rotate relative to the sleeve 1. The thrust bearing portion has a hydrodynamic groove for generating pressure in the axial direction. The lubricating fluid 5 is held in a gap formed by the thrust bearing portion. The hydrodynamic bearing device is further constituted so that the value of a wear amount function F6 falls into a specific range. With the hydrodynamic bearing device, the required bearing performance can be satisfied, and the thrust bearing portion has a longer intermittent service life.
    Type: Application
    Filed: December 12, 2008
    Publication date: June 18, 2009
    Inventors: Takafumi ASADA, Hiroaki Saito, Daisuke Ito
  • Patent number: 7527432
    Abstract: A hydrodynamic bearing type rotary device which allows bubbles in a lubricating fluid to be surely discharged from a bearing portion is provided. A hydrodynamic bearing mechanism 40 of the hydrodynamic bearing type rotary device is formed of a sleeve 1, a shaft 2, a flange 3, a thrust plate 4, a seal cap 5, and oil 6. A first fluid reservoir F is formed between the sleeve 1, the flange 3, and the thrust plate 4. A second fluid reservoir H is formed between the sleeve 1 and the seal cap 5. In the sleeve 1, a communication hole G extending along an axial direction is formed. The first fluid reservoir F and the second fluid reservoir H communicate with each other through the communication hole G. The oil 6 is filled between the members. A capillary pressure is higher in the first fluid reservoir F than in the second fluid reservoir H.
    Type: Grant
    Filed: July 25, 2006
    Date of Patent: May 5, 2009
    Assignee: Panasonic Corporation
    Inventors: Takafumi Asada, Hiroaki Saito, Daisuke Ito
  • Patent number: 7513689
    Abstract: A hydrodynamic bearing device is provided for use with a spindle motor. The hydrodynamic bearing device has a sleeve made of a sintered metal that is obtained by sintering a sintering material that is iron, an iron alloy, copper, a copper alloy or a mixture thereof. This sintered metal has independent pores, which do not communicate with each other, by selecting conditions for forming a desired sintered body within a predetermined range. The conditions includes a grain size of powdered metal of a material for the sintered metal, a molding pressure when the molded body is formed, sintering temperature and sintering period in the sintering step.
    Type: Grant
    Filed: August 3, 2005
    Date of Patent: April 7, 2009
    Assignee: Panasonic Corporation
    Inventors: Tsutomu Hamada, Takafumi Asada, Hideaki Ohno
  • Publication number: 20090073596
    Abstract: A hydrodynamic bearing device comprises a sleeve composed of a sintered member, a shaft that is inserted in a state of being capable of relative rotation into a bearing hole provided to the sleeve, and a hydrodynamic groove formed in the outer peripheral surface of the shaft and/or the inner peripheral surface of the sleeve. The sleeve has a surface porosity of 1.5% or less, and the ridge width is at least 0.10 mm.
    Type: Application
    Filed: July 8, 2008
    Publication date: March 19, 2009
    Inventors: Takafumi Asada, Tsutomu Hamada, Katsuo Ishikawa
  • Publication number: 20090060403
    Abstract: A sleeve for a hydrodynamic bearing device, a hydrodynamic bearing device equipped with the sleeve, a spindle motor, information recording and reproducing and processing apparatus, and a method for manufacturing a sleeve for a hydrodynamic bearing device are provided that are capable of reducing costs through appropriate sealing treatment. The sleeve for a hydrodynamic bearing device has an inner layer and a surface layer. The inner layer is formed by sintering metal powder for sintering use. The surface layer is formed on a surface of the inner layer and includes diiron trioxide (Fe2O3). Sealing treatment is carried out by forming a surface layer including diiron trioxide (Fe2O3) on a surface of a sleeve for a hydrodynamic bearing device that is porous.
    Type: Application
    Filed: August 7, 2008
    Publication date: March 5, 2009
    Inventors: Tsutomu HAMADA, Katsuo ISHIKAWA, Takafumi ASADA