Patents by Inventor Takafumi Asada

Takafumi Asada has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7492548
    Abstract: In a hydrodynamic bearing device in which a radial bearing face having a dynamic pressure generating groove on a shaft or an inner periphery of a sleeve is provided and a clearance between the shaft and the sleeve is filled with lubricant, an annular depression is provided on one end face of the sleeve adjacent to a rotor hub and a cover plate for covering the depression is attached to the sleeve so as to define a reservoir for the lubricant or air for the purpose of preventing such a risk that absence of an oil film occurs in clearances of a bearing of the hydrodynamic bearing device due to outflow of oil upon forcing of the oil by air received into the bearing. A step portion is provided on the other end face of the sleeve such that the step portion and the reservoir are communicated with each other by a communication hole. During operation of the hydrodynamic bearing device, air in the hydrodynamic bearing device reaches the reservoir via the communication hole so as to be discharged from the reservoir.
    Type: Grant
    Filed: April 13, 2004
    Date of Patent: February 17, 2009
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Takafumi Asada, Hiroaki Saito, Takao Yoshitsugu, Keigo Kusaka, Hiroyuki Kiriyama, Daisuke Ito
  • Publication number: 20090028474
    Abstract: There is provided a hydrodynamic bearing device with which the lubricant is prevented from leaking to the outside, and good seal performance can be maintained, and a spindle motor equipped with this hydrodynamic bearing device. The hydrodynamic bearing device comprises a shaft, a sleeve, a lubricant that fills a microscopic gap, a radial bearing portion, a thrust beating portion, and a bearing seal portion. The value of a function P1/V1, where V1 is a fluctuation volume of the sleeve in the axial direction and P1 is a capillary pressure index at a vapor-liquid interface located near the opened end of the bearing seal portion, is at least a specific value.
    Type: Application
    Filed: July 24, 2008
    Publication date: January 29, 2009
    Inventors: Takafumi ASADA, Hiroaki Saito, Daisuke Ito, Shigeo Obata
  • Publication number: 20080304775
    Abstract: There is provided a hydrodynamic bearing device that maintains high bearing angular stiffness, and that prevents oil film separation in the bearing by smoothly discharging any bubbles present inside the bearing. With a hydrodynamic bearing device, a communicating hole and a radial hydrodynamic groove constitute a circulation path for a lubricant, and a first thrust bearing surface is provided at a location in contact with the circulation path. A first hydrodynamic groove formed in the first thrust bearing surface is a spiral groove with a pump-in pattern. Any bubbles in the bearing are smoothly discharged by the circulation of the lubricant produced by the asymmetrical radial hydrodynamic groove. The pressure generated at the thrust bearing surface during rotation of the bearing has a distribution such that there is a wide range of high pressure.
    Type: Application
    Filed: May 13, 2008
    Publication date: December 11, 2008
    Inventors: Takafumi Asada, Hiroaki Saito, Daisuke Ito
  • Publication number: 20080304776
    Abstract: In a hydrodynamic bearing device in which a radial bearing face having a dynamic pressure generating groove on a shaft or an inner periphery of a sleeve is provided and a clearance between the shaft and the sleeve is filled with lubricant, an annular depression is provided on one end face of the sleeve adjacent to a rotor hub and a cover plate for covering the depression is attached to the sleeve so as to define a reservoir for the lubricant or air for the purpose of preventing such a risk that absence of an oil film occurs in clearances of a bearing of the hydrodynamic bearing device due to outflow of oil upon forcing of the oil by air received into the bearing. A step portion is provided on the other end face of the sleeve such that the step portion and the reservoir are communicated with each other by a communication hole. During operation of the hydrodynamic bearing device, air in the hydrodynamic bearing device reaches the reservoir via the communication hole so as to be discharged from the reservoir.
    Type: Application
    Filed: August 8, 2008
    Publication date: December 11, 2008
    Applicant: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
    Inventors: Takafumi ASADA, Hiroaki Saito, Takao Yoshitsugu, Keigo Kusaka, Hiroyuki Kiriyama, Daisuke Ito
  • Publication number: 20080212907
    Abstract: The angular stiffness of a bearing is kept high, and at the same time air inside the bearing is discharged smoothly, without accumulating, which prevents oil film separation on the bearing. With the present invention, a communicating hole is provided, the hole and a radial hydrodynamic groove constitute a circulation path for a lubricant, there is a first thrust bearing face in contact with the circulation path, there is a first hydrodynamic groove on the face, this groove is a herringbone groove with a pump-in pattern, and no low-pressure part is generated in the thrust bearing, so even if the bearing undergoes a pressure change, there is no risk that the air accumulated in a low-pressure part will expand and cause oil film separation on the bearing face.
    Type: Application
    Filed: February 14, 2008
    Publication date: September 4, 2008
    Inventors: Takafumi Asada, Hiroaki Saito, Daisuke Ito
  • Publication number: 20080124013
    Abstract: To prevent air from being trapped inside a bearing and causing the bearing to have oil film rupture and NPPR to deteriorate. A flange having a shape substantially like a disc is provided integrally with a shaft near its lower portion. A sleeve having a bearing hole is fitted to the shaft so as to be relatively rotatable. Hydrodynamic grooves are provided on at least one of an outer periphery of the shaft and an inner periphery of the sleeve. The flange forms a thrust bearing surface with a lower end surface of the sleeve. Hydrodynamic grooves are provided on at least one of the lower surface of the sleeve and an upper surface of the flange. During rotation of the bearing, the hydrodynamic grooves circulate the lubricant. Capillary pressures at respective portions in the lubricant circulation path have difference in magnitudes.
    Type: Application
    Filed: June 15, 2007
    Publication date: May 29, 2008
    Inventors: Takafumi Asada, Hiroyuki Kiriyama, Hiroaki Saito, Daisuke Ito
  • Publication number: 20080080797
    Abstract: PROBLEM: To prevent oil film breakage in bearings without expelling of air internally accumulated at the bearing. METHOD FOR SOLVING THE PROBLEM: A hydrodynamic bearing type rotary device in which radial hydrodynamic grooves and thrust hydrodynamic grooves form communicating channels; have communicating holes designed to communicate the groove end of the radial hydrodynamic groove on the side opposite the thrust hydrodynamic grooves with the groove end of the thrust hydrodynamic groove on the side opposite the radial hydrodynamic grooves; have a circulation route composed by the communicating hole, the radial hydrodynamic groove, and the thrust hydrodynamic groove; and circulate lubricating oil by means of a pump force of the hydrodynamic groove.
    Type: Application
    Filed: September 28, 2007
    Publication date: April 3, 2008
    Inventors: Takafumi Asada, Hiroaki Saito, Daisuke Ito
  • Publication number: 20080008408
    Abstract: In a hydrodynamic bearing type rotary device, relationships between the number of times of intermittence life, a bearing load, lubricating fluid viscosity, a bearing size, and the like are considered in order to provide a hydrodynamic bearing type rotary device which can secure appropriate intermittence life. In a hydrodynamic bearing type rotary device 15, a shaft is inserted into a bearing hole 1C of a sleeve 1 so as to be relatively rotatable. A value of a function (Nd) represented by the following relational expression (1) is set to be 100,000 or higher: Nd=?/(S·Ff·P·D)??(1) S: Material wear rate S=74800 (constant) ?: Absolute viscosity at 70° C. [N·S/mˆ2] (when the lubricating fluid is a liquid) I: Viscosity corresponding constant I=0.
    Type: Application
    Filed: June 12, 2007
    Publication date: January 10, 2008
    Inventors: Takafumi Asada, Hiroaki Saito, Daisuke Ito
  • Publication number: 20070253650
    Abstract: To prevent air from being trapped inside a bearing and causing the bearing to have oil film rupture and NRRO to deteriorate. In a hydrodynamic bearing, a first lubricant reservoir is provided in a gap between a lower surface of a hub and a sleeve, and a second lubricant reservoir is provided in a gap between an outer peripheral surface of the sleeve and an inner peripheral surface of the hub or an inner peripheral surface of a stopper member fixed to the hub. If air enters inside such a hydrodynamic bearing, the air has to be discharged. For this purpose, the relationship in widths of the radial bearing gap, the maximum gap of the first lubricant reservoir under the lower surface of the hub and the maximum gap of the second lubricant reservoir on the sleeve outer peripheral surface, or the relationship in magnitudes of capillary forces thereof is adjusted.
    Type: Application
    Filed: April 16, 2007
    Publication date: November 1, 2007
    Inventors: Takafumi Asada, Hiroaki Saito, Daisuke Ito
  • Publication number: 20070230840
    Abstract: A hydrodynamic bearing rotary device which can reduce rotation friction, and recording and reproducing apparatus including the same are provided. In the hydrodynamic bearing rotary device such as hard disc devices, a rotary shaft having a hub on one end is provided in a bearing of a sleeve so as to be rotatable. Thrust hydrodynamic grooves are provided on the other end surface of the rotary shaft, to form a thrust bearing with the thrust plate. A communication path is provided in the sleeve. The second gap between the hub and the sleeve end surface is used as a flow channel and is connected to the communication path. In this way, the rotation friction torque of the thrust bearing can be made sufficiently small, and internal pressure in bonded portions of the rotary shaft or the bottom plate can be suppressed. Thus, the oil can be prevented from oozing out from a small space of the bonded surfaces. Furthermore, the hydrodynamic bearing can be made thin.
    Type: Application
    Filed: March 29, 2007
    Publication date: October 4, 2007
    Inventors: Takafumi Asada, Hiroaki Saito, Daisuke Itou, Keigo Kusaka, Hiroyuki Kiriyama
  • Publication number: 20070217721
    Abstract: An object of the present invention is to provide a hydrodynamic bearing type rotary device which can improve rotation performance, suppress a friction torque, and reduce power consumption of motor, and a recording and reproducing apparatus including the same. A shaft having a flange on one end and a hub on the other end is provided with a bearing of a sleeve so as to be rotatable. The sleeve includes a communication hole. A third gap between the hub and the sleeve end surface is a flow path, and is connected to the communication hole. Provided that a first gap between a thrust plate 4 and the flange 3 is S1, a second gap between the flange 3 and a lower end surface of the sleeve 1 is S2, and a third gap between the upper end surface of the sleeve 1 and the hub 7 is S3, widths of the gaps satisfy the relational expression, S3>(S1+S2).
    Type: Application
    Filed: March 19, 2007
    Publication date: September 20, 2007
    Inventors: Takafumi Asada, Hiroaki Saito, Daisuke Itou, Hiroyuki Kiriyama, Tomoharu Takeda
  • Patent number: 7241050
    Abstract: A hydrodynamic bearing device in which an introducing minimum clearance for causing capillary phenomenon is formed from the location in the proximity of the opening of a communicating path to the open end of the bearing hole in between the cover and the end face on the open end of the sleeve so that the operating fluid from the communicating path in the sleeve flows into the bearing hole by the capillary phenomenon; a vent hole leading to the outside air is formed on the cover; a fluid storage space for storing the operating fluid is formed on the inside surface of the cover or the end face on the open end of the sleeve to communicate the introducing minimum clearance and the vent hole in the circumferential direction; and the air bubbles separated at the fluid storage space are exhausted outward from the vent hole.
    Type: Grant
    Filed: July 27, 2005
    Date of Patent: July 10, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Kaoru Uenosono, Yosei Yoshikawa, Akira Sakata, Takafumi Asada
  • Patent number: 7237956
    Abstract: A high-accuracy, long-life hydrodynamic bearing that does not cause oil film breakage in bearing clearances and a disc rotation apparatus using the bearing is disclosed. Oil film breakage is avoided as negative pressure is prevented from generating between the shaft and sleeve of the hydrodynamic bearing. Herringbone shaped dynamic pressure generating grooves, located on the thrust bearing section and the radial bearing section of the hydrodynamic bearing, are oil filled and have optimum shapes. The optimum shapes prevent the generation negative pressure and thus prevents the coagulation of air bubbles that can cause oil film breakage. The disc rotation apparatus, that holds a reproduction/recording disc, is concentrically secured to the hydrodynamic bearing and rotated. The disc is put into contact with magnetic or optical heads while rotating in the disc rotation apparatus. Both the hydrodynamic bearing and the disc rotation apparatus experience high reliability.
    Type: Grant
    Filed: December 4, 2003
    Date of Patent: July 3, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Takafumi Asada, Hiroaki Saito, Keigo Kusaka, Daisuke Itou
  • Patent number: 7237955
    Abstract: A high-accuracy, long-life hydrodynamic bearing that does not cause oil film breakage in bearing clearances and a disc rotation apparatus using the bearing is disclosed. Oil film breakage is avoided as negative pressure is prevented from generating between the shaft and sleeve of the hydrodynamic bearing. Herringbone shaped dynamic pressure generating grooves, located on the thrust bearing section and the radial bearing section of the hydrodynamic bearing, are oil filled and have optimum shapes. The optimum shapes prevent the generation negative pressure and thus prevents the coagulation of air bubbles that can cause oil film breakage. The disc rotation apparatus, that holds a reproduction/recording disc, is concentrically secured to the hydrodynamic bearing and rotated. The disc is put into contact with magnetic or optical heads while rotating in the disc rotation apparatus. Both the hydrodynamic bearing and the disc rotation apparatus experience high reliability.
    Type: Grant
    Filed: December 2, 2003
    Date of Patent: July 3, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Takafumi Asada, Hiroaki Saito, Keigo Kusaka, Daisuke Itou
  • Publication number: 20070140605
    Abstract: A hydrodynamic bearing type rotary device which allows bubbles in a lubricating fluid to be surely discharged from a bearing portion is provided. A hydrodynamic bearing mechanism 40 of the hydrodynamic bearing type rotary device is formed of a sleeve 1, a shaft 2, a flange 3, a thrust plate 4, a seal cap 5, and oil 6. A first fluid reservoir F is formed between the sleeve 1, the flange 3, and the thrust plate 4. A second fluid reservoir H is formed between the sleeve 1 and the seal cap 5. In the sleeve 1, a communication hole G extending along an axial direction is formed. The first fluid reservoir F and the second fluid reservoir H communicate with each other through the communication hole G. The oil 6 is filled between the members. A capillary pressure is higher in the first fluid reservoir F than in the second fluid reservoir H.
    Type: Application
    Filed: July 25, 2006
    Publication date: June 21, 2007
    Inventors: Takafumi Asada, Hiroaki Saito, Daisuke Ito
  • Patent number: 7210850
    Abstract: A hydrodynamic bearing device includes a sleeve having a bearing bore substantially at a center portion, a shaft inserted in the bearing bore in a rotatable manner, a thrust plate for supporting an end of the shaft in the thrust direction and an upper retaining portion that has an opening portion through which the shaft passes and covers the upper surface of the sleeve. A radial hydrodynamic bearing is formed between the bearing bore of the sleeve and the shaft, while a thrust hydrodynamic bearing is formed between the thrust plate and an end of the shaft. A first space is formed between the upper surface of the sleeve and the upper retaining portion. A second space is formed between the upper retaining portion and a step portion.
    Type: Grant
    Filed: July 19, 2005
    Date of Patent: May 1, 2007
    Assignee: Matsushita Electric Industrial Col, Ltd.
    Inventors: Keigo Kusaka, Takafumi Asada, Koichi Fujimoto, Hisaaki Yano
  • Publication number: 20070092171
    Abstract: A hydrodynamic bearing having a high performance and a long life and a manufacturing method for the same are provided by forming hydrodynamic grooves to have a sufficient depth with a high accuracy, and sealing remaining pores on a bearing surface. A shaft is inserted into a bearing hole of a sleeve so as to be relatively rotatable. The bearing hole has a bearing surface having hydrodynamic grooves.
    Type: Application
    Filed: September 15, 2006
    Publication date: April 26, 2007
    Inventors: Takafumi Asada, Tsutomu Hamada, Masato Morimoto, Katsuo Ishikawa
  • Patent number: 7196868
    Abstract: Radial dynamic pressure grooves are provided in a first region 4A and a second region 4B on the side of a fixed shaft 2. A vent 2D is provided inside the top end 2A of the fixed shaft 2. The vent 2D connects spaces over and under a flange 3 to each other. The flange 3 in an annular shape is fixed at the top end 2A of the fixed shaft 2. Thrust dynamic pressure grooves 3A and 3B are provided on the surfaces of the flange 3. A circulation hole 3C is provided in the flange 3, and connects spaces over and under the flange 3 to each other. A sleeve 4 revolves around the fixed shaft 2. A thrust plate 6 in an annular shape is fixed at the top of the sleeve 4 and opposed to the flange 3. The first region 4A, the second region 4B, the thrust dynamic pressure grooves 3A and 3B, and the circulation hole 3C of the flange 3 are filled with a lubricant 7.
    Type: Grant
    Filed: December 1, 2003
    Date of Patent: March 27, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Takafumi Asada, Hiroaki Saito, Keigo Kusaka, Daisuke Itou
  • Patent number: 7186028
    Abstract: A hydrodynamic bearing device capable of inhibiting leakage of a working fluid to an outside of a bearing and preventing reduction in radial bearing rigidity, and capable of keeping a gap between a thrust bearing and a radial bearing favorable and rotating stably. The hydrodynamic bearing device includes a shaft relatively rotatably inserted into a bearing hole of a sleeve, a radial bearing surface having dynamic pressure generating grooves formed on at least one of an outer peripheral surface of the shaft and an inner peripheral surface of the sleeve, and a gap filled with a working fluid between the shaft and the sleeve. The shaft is made of high manganese chrome steel or stainless steel, and the sleeve is entirely made of sintered metal of metal particles including at least 60% by weight of iron or copper. Resin, metal or water glass is impregnated in pores on a surface of the sintered metal and cured.
    Type: Grant
    Filed: March 4, 2005
    Date of Patent: March 6, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Takafumi Asada, Tsutomu Hamada, Hideaki Ohno, Yasunori Tokunou
  • Publication number: 20070047859
    Abstract: A hydrodynamic bearing type rotary device which can maintain an appropriate life by considering the relationship of the life of the bearing with radial load, eccentricity, an oil shearing work function, a rotation rate and the like is provided. A hydrodynamic bearing type rotary device 15 has an shaft being inserted into a bearing hole 1C of a sleeve 1 so as to be relatively rotatable, a hub rotor 7 being attached to one of the sleeve 1 or the shaft 2, which rotates, and a radial bearing surface having hydrodynamic grooves 3A and 3B formed on at least one of an outer peripheral surface of the shaft 2 and an inner peripheral surface of the sleeve 1.
    Type: Application
    Filed: July 25, 2006
    Publication date: March 1, 2007
    Inventors: Takafumi Asada, Hiroaki Saito, Daisuke Ito