Patents by Inventor Takashi Hanai

Takashi Hanai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11976790
    Abstract: An object is to accurately estimate loss-on-ignition in a short time. A loss-on-ignition estimation apparatus includes at least one processor configured to carry out an estimation step, the estimation step including estimating the loss-on-ignition of foundry sand with use of a learned model constructed by means of machine learning. The learned model is configured to receive, as input, (1) sand weight data relating to a weight of the foundry sand detected in a calcination period and (2) at least one of (i) sand property data relating to one or more properties of the foundry sand, (ii) additive data relating to one or more additives added to the foundry sand, and (iii) calcination environment data relating to a calcination environment detected in the calcination period. The learned model is configured to generate, as output, an estimated loss-on-ignition of the foundry sand.
    Type: Grant
    Filed: March 3, 2021
    Date of Patent: May 7, 2024
    Assignee: SINTOKOGIO, LTD.
    Inventors: Takehiro Sugino, Takashi Hanai
  • Patent number: 11953425
    Abstract: A core inspection device for inspecting a core, the device including a color sensor configured to detect a measured value of each color component of the color of the surface of the core, and a determination unit configured to compare the measured value of at least one color component detected by the color sensor with a threshold prepared corresponding to the at least one color component, thereby determine if a strength property of the core is acceptable or not.
    Type: Grant
    Filed: February 1, 2019
    Date of Patent: April 9, 2024
    Assignee: SINTOKOGIO, LTD.
    Inventors: Takashi Hanai, Hiroki Matsuoka
  • Publication number: 20230166431
    Abstract: A management system includes: a tag given to structures including at least one of a pattern, a molding board, and a molding flask; a storage device; and a control device, wherein the control device is configured to store, in the storage device, collected data and management information being associated with each other, and when a predetermined condition is met in a case where the mold is transferred from a first position to a second position, associate the collected data with management information at the second position based on the information read from the tag, and the predetermined condition is met when the mold having been transferred to the first position along with the structure given the tag is not transferred to the second position along with the structure given the tag, or when the mold is combined with the structure given the tag at the second position.
    Type: Application
    Filed: November 17, 2022
    Publication date: June 1, 2023
    Applicant: SINTOKOGIO, LTD.
    Inventors: Takehiro SUGINO, Takashi HANAI, Nobusato KISHI
  • Publication number: 20230004600
    Abstract: An information display system includes: a display; an input device; a control device connected with the display and the input device; and a database configured to associate and store various parameters measured and calculated in a step of producing a cast, wherein the control device includes a graph display control unit configured to refer to the database and display a graph on the display, and an information display control unit configured to display, in response to acceptance of a user operation, information relevant to parameter included in the various parameters and associated with the display parameter at the data point selected by the user operation, on the display.
    Type: Application
    Filed: June 27, 2022
    Publication date: January 5, 2023
    Applicant: SINTOKOGIO, LTD.
    Inventors: Takehiro SUGINO, Takashi HANAI, Douta SATO
  • Patent number: 11528030
    Abstract: An analog input device, which converts an inputted analog signal to a digital signal and outputs the digital signal, includes a high resolution AD converter, a first low resolution AD converter, and a second low resolution AD converter. When a difference between a first digital signal converted by the high resolution AD converter and a second digital signal converted by the first low resolution AD converter is equal to or less than a predetermined first threshold, the analog input device outputs first digital signal. When the difference between the first digital signal and the second digital signal is larger than the predetermined first threshold, the analog input device stops an output of the first digital signal.
    Type: Grant
    Filed: September 15, 2020
    Date of Patent: December 13, 2022
    Assignee: DENSO WAVE INCORPORATED
    Inventor: Takashi Hanai
  • Patent number: 11409255
    Abstract: An output control apparatus that controls opening and closing between an output terminal connected to an external apparatus and a power supply terminal to which power for the external apparatus is supplied is provided. The output control apparatus includes a first switching element and a second switching element that are connected in series between the power supply terminal and the output terminal, a data generation portion that generates output data for turning on and off the first switching element and the second switching element based on a control command received from outside, a first controller that controls drive of the first switching element, and a second controller that controls drive of the second switching element.
    Type: Grant
    Filed: January 27, 2020
    Date of Patent: August 9, 2022
    Assignee: DENSO WAVE INCORPORATED
    Inventors: Takashi Hanai, Takaaki Maekawa
  • Patent number: 11364537
    Abstract: Providing a method for reducing occurrences of a mold shift of a cope and a drag that have been molded by a flaskless molding machine and have been assembled by estimating a cause of a mold shift based on measurements and by taking appropriate measures, and a flaskless molding line that uses the method. The method for reducing occurrences of a mold shift of a cope and a drag (1, 2) that have been molded by a flaskless molding machine (200) and have been assembled comprises a step of measuring specific data at positions where a mold shift may occur during a process for manufacturing or taking out the cope and the drag, and a step of determining if the obtained specific data are within an allowable range.
    Type: Grant
    Filed: July 12, 2018
    Date of Patent: June 21, 2022
    Assignee: SINTOKOGIO, LTD.
    Inventors: Takashi Hanai, Takehiro Sugino
  • Patent number: 11360145
    Abstract: A relay fault diagnosis device includes: at least one C-contact relay that has a common terminal, a normally open terminal and a normally closed terminal; a read-back circuit that is connected to the normally closed terminal of the relay; and a diagnostic section that outputs a test signal to the common terminal to diagnose a fault in the relay.
    Type: Grant
    Filed: August 19, 2019
    Date of Patent: June 14, 2022
    Assignee: DENSO WAVE INCORPORATED
    Inventors: Takashi Hanai, Takaaki Maekawa, Takeru Morishita
  • Patent number: 11300951
    Abstract: An input module of an industrial control apparatus receives a digital signal from an external source, outputs a binary signal as an internal signal, and determines a level of the digital signal based on the internal signal. The input module determines that the digital signal has a low level when a low level of the internal signal continues for a certain time period, determines that the digital signal has a high level when the internal signal switches from the low level to a high level and then switches to the low level again, and determines an occurrence of a fixing failure when the internal signal switches from the low level to the high level and then fails to switch to the low level again.
    Type: Grant
    Filed: July 22, 2020
    Date of Patent: April 12, 2022
    Assignee: DENSO WAVE INCORPORATED
    Inventors: Takaaki Maekawa, Takashi Hanai
  • Patent number: 11183893
    Abstract: A rotary electric device includes a stator, and a rotor including a rotor core having magnetic poles and permanent magnets at the magnetic poles. Each of two embedding holes in each magnetic pole includes a loading region in which the permanent magnet is loaded, an inner periphery-side gap, and an outer periphery-side gap. Defining D as the minimum distance from the outer periphery-side gap to an outer peripheral surface of the rotor core, Was the width of a teeth of the stator, H0 as the sum of the magnetomotive forces generated in the portion corresponding to a magnetic pole angle ? in one magnetic pole, and H1 as the magnetomotive force generated in one tooth, the rotor core is formed such that D?W×(H0/H1).
    Type: Grant
    Filed: December 19, 2019
    Date of Patent: November 23, 2021
    Assignees: KABUSHIKI KAISHA TOSHIBA, TOSHIBA INFRASTRUCTURE SYSTEMS & SOLUTIONS CORPORATION
    Inventors: Masakatsu Matsubara, Takashi Hanai, Hideki Hisada, Yusuke Matsuoka
  • Publication number: 20210301983
    Abstract: An object is to accurately estimate loss-on-ignition in a short time. A loss-on-ignition estimation apparatus includes at least one processor configured to carry out an estimation step, the estimation step including estimating the loss-on-ignition of foundry sand with use of a learned model constructed by means of machine learning. The learned model is configured to receive, as input, (1) sand weight data relating to a weight of the foundry sand detected in a calcination period and (2) at least one of (i) sand property data relating to one or more properties of the foundry sand, (ii) additive data relating to one or more additives added to the foundry sand, and (iii) calcination environment data relating to a calcination environment detected in the calcination period. The learned model is configured to generate, as output, an estimated loss-on-ignition of the foundry sand.
    Type: Application
    Filed: March 3, 2021
    Publication date: September 30, 2021
    Inventors: Takehiro SUGINO, Takashi HANAI
  • Patent number: 11106234
    Abstract: An input/output apparatus for a PLC includes at least first and second sub-systems. In each sub-system, a DC-DC converter controls a voltage of an external power supply to a target voltage by switching a PWM signal, and a microcomputer is driven by a clock signal. In the microcomputer, a PWM signal generating unit generates the PWM signal and a frequency analyzing unit samples an inputted voltage at a cycle shorter than a cycle of the PWM signal, and analyzes the frequency of the inputted voltage. The frequency analyzing unit acquires a frequency of the PWM signal from the frequency of the inputted voltage, calculates a frequency of the clock signal, and outputs an abnormality-notifying signal when the frequency of the clock signal falls outside a prescribed range. An output voltage of the DC-DC converter of the first sub-system is inputted to the frequency analyzing unit of the second sub-system.
    Type: Grant
    Filed: March 26, 2019
    Date of Patent: August 31, 2021
    Assignee: DENSO WAVE INCORPORATED
    Inventor: Takashi Hanai
  • Patent number: 11045866
    Abstract: A method is provided for measuring a shift between a carrier for a pattern (a carrier plate) and a flask and preventing a defect caused by a shift in the cavity parts.
    Type: Grant
    Filed: November 15, 2018
    Date of Patent: June 29, 2021
    Assignee: Sintokogio, Ltd.
    Inventors: Takashi Hanai, Takehiro Sugino, Kazunori Ogura, Yoshimitsu Ichino, Shuji Takasu
  • Publication number: 20210187598
    Abstract: Providing a method for reducing occurrences of a mold shift of a cope and a drag that have been molded by a flaskless molding machine and have been assembled by estimating a cause of a mold shift based on measurements and by taking appropriate measures, and a flaskless molding line that uses the method. The method for reducing occurrences of a mold shift of a cope and a drag (1, 2) that have been molded by a flaskless molding machine (200) and have been assembled comprises a step of measuring specific data at positions where a mold shift may occur during a process for manufacturing or taking out the cope and the drag, and a step of determining if the obtained specific data are within an allowable range.
    Type: Application
    Filed: July 12, 2018
    Publication date: June 24, 2021
    Applicant: Sintokogio, Ltd.
    Inventors: Takashi HANAI, Takehiro SUGINO
  • Publication number: 20210123857
    Abstract: A core inspection device for inspecting a core, the device including a color sensor configured to detect a measured value of each color component of the color of the surface of the core, and a determination unit configured to compare the measured value of at least one color component detected by the color sensor with a threshold prepared corresponding to the at least one color component, thereby determine if a strength property of the core is acceptable or not.
    Type: Application
    Filed: February 1, 2019
    Publication date: April 29, 2021
    Applicant: SINTOKOGIO, LTD.
    Inventors: Takashi HANAI, Hiroki MATSUOKA
  • Publication number: 20210083682
    Abstract: An analog input device, which converts an inputted analog signal to a digital signal and outputs the digital signal, includes a high resolution AD converter, a first low resolution AD converter, and a second low resolution AD converter. When a difference between a first digital signal converted by the high resolution AD converter and a second digital signal converted by the first low resolution AD converter is equal to or less than a predetermined first threshold, the analog input device outputs first digital signal. When the difference between the first digital signal and the second digital signal is larger than the predetermined first threshold, the analog input device stops an output of the first digital signal.
    Type: Application
    Filed: September 15, 2020
    Publication date: March 18, 2021
    Inventor: Takashi HANAI
  • Publication number: 20210053108
    Abstract: A method is provided for measuring a shift between a carrier for a pattern (a carrier plate) and a flask and preventing a defect caused by a shift in the cavity parts.
    Type: Application
    Filed: November 15, 2018
    Publication date: February 25, 2021
    Applicant: Sintokogio, Ltd.
    Inventors: Takashi HANAI, Takehiro SUGINO, Kazunori OGURA, Yoshimitsu ICHINO, Shuji TAKASU
  • Publication number: 20210034045
    Abstract: An input module of an industrial control apparatus receives a digital signal from an external source, outputs a binary signal as an internal signal, and determines a level of the digital signal based on the internal signal. The input module determines that the digital signal has a low level when a low level of the internal signal continues for a certain time period, determines that the digital signal has a high level when the internal signal switches from the low level to a high level and then switches to the low level again, and determines an occurrence of a fixing failure when the internal signal switches from the low level to the high level and then fails to switch to the low level again.
    Type: Application
    Filed: July 22, 2020
    Publication date: February 4, 2021
    Inventors: Takaaki MAEKAWA, Takashi HANAI
  • Publication number: 20200301389
    Abstract: An output control apparatus that controls opening and closing between an output terminal connected to an external apparatus and a power supply terminal to which power for the external apparatus is supplied is provided. The output control apparatus includes a first switching element and a second switching element that are connected in series between the power supply terminal and the output terminal, a data generation portion that generates output data for turning on and off the first switching element and the second switching element based on a control command received from outside, a first controller that controls drive of the first switching element, and a second controller that controls drive of the second switching element.
    Type: Application
    Filed: January 27, 2020
    Publication date: September 24, 2020
    Inventors: Takashi Hanai, Takaaki Maekawa
  • Publication number: 20200127511
    Abstract: A rotary electric device includes a stator, and a rotor including a rotor core having magnetic poles and permanent magnets at the magnetic poles. Each of two embedding holes in each magnetic pole includes a loading region in which the permanent magnet is loaded, an inner periphery-side gap, and an outer periphery-side gap. Defining D as the minimum distance from the outer periphery-side gap to an outer peripheral surface of the rotor core, Was the width of a teeth of the stator, H0 as the sum of the magnetomotive forces generated in the portion corresponding to a magnetic pole angle ? in one magnetic pole, and H1 as the magnetomotive force generated in one tooth, the rotor core is formed such that D?W×(H0/H1).
    Type: Application
    Filed: December 19, 2019
    Publication date: April 23, 2020
    Applicants: KABUSHIKI KAISHA TOSHIBA, TOSHIBA INFRASTRUCTURE SYSTEMS & SOLUTIONS CORPORATION
    Inventors: Masakatsu Matsubara, Takashi Hanai, Hideki Hisada, Yusuke Matsuoka