Patents by Inventor Takashi Harayama
Takashi Harayama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9627679Abstract: Provided is a technique for suppressing welding faults caused in sealing a case of a sealed battery by laser welding. A step for manufacturing a sealed battery having a case sealed by a sealing plug and a sealing plate, which includes a sealing step for fitting the sealing plug into a pouring hole formed in a recess of a lid portion and inserting the sealing plate into the recess, and a welding step for joining the sealing plate to the recess by laser welding. In the sealing step, a heat-insulating member is provided in a minute space defined by the recess, the sealing plug and the sealing plate so as to block at least a part of the boundary portion between the sealing plate and the recess. In the welding step, welding is completed at a position where the heat-insulating member is present in the boundary portion.Type: GrantFiled: March 8, 2012Date of Patent: April 18, 2017Assignee: Toyota Jidosha Kabushiki KaishaInventors: Junta Takasu, Takashi Harayama, Kazuyuki Kusama
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Patent number: 9614200Abstract: A hermetically sealed battery is provided with a sealing member for air-tightly sealing the through-hole of a battery case from the outside. The sealing member has: a covering member secured to the battery case from the outside; an insertion portion inserted into the through-hole; an annular pressure contact portion in air-tight pressure contact with the hole surrounding portion of the battery case; and a connecting portion disposed between the insertion portion and the annular pressure contact portion so as to be integral with the insertion portion and the annular pressure contact portion. The connecting portion is provided with an annular groove surrounding the insertion portion.Type: GrantFiled: April 17, 2012Date of Patent: April 4, 2017Assignees: Toyota Jidosha Kabushiki Kaisha, Kokoku Intech Co., Ltd.Inventors: Kazuyuki Kusama, Tomohiro Matsuura, Takashi Harayama, Yasushi Hirakawa, Ichiro Murata, Shinya Muroi
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Patent number: 9608239Abstract: A battery includes an external terminal member and an insulating member on an outer surface of a lid member so that an interval between the insulating member and the lid member is smaller in a long side of the lid member than in a short side. A weld mark is formed over the entire circumference of the lid member to extend across the outer surface of the lid member and an open end face of the case body. The weld mark not only extends across the outer surface of the lid member and the open end face of the case body but also reaches an outer side surface of the case body in a zone of the long side of the lid member facing the insulating member, but does not reach the outer side surface of the case body in a zone except the former zone.Type: GrantFiled: March 29, 2013Date of Patent: March 28, 2017Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, PRIMEARTH EV ENERGY CO., LTD.Inventors: Hiroyuki Nakayama, Satoshi Suzuki, Takashi Harayama, Youichi Naruse, Kaoru Kajita, Toshiya Okada, Takamasa Kajiwara
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Patent number: 9508963Abstract: A battery houses an electrode body inside a battery case including a bottomed cylindrical case body having an opening part, and a plate-like lid member inserted in the opening part so as to seal the opening. The opening part and a lid peripheral edge part are welded hermetically by an energy beam irradiated from outside in the thickness direction of the lid member. In a specific section, the inner peripheral surface of the opening part and the peripheral edge surface of the lid peripheral edge part are welded in close contact with each other. A bead at the specific section takes a fan shape having a central angle of 160 to 200 degrees in a cross section, and the center of the fan shape is positioned on the inner peripheral surface and the peripheral edge surface.Type: GrantFiled: April 24, 2013Date of Patent: November 29, 2016Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Takashi Harayama, Yoichi Naruse, Satoshi Suzuki, Hiroyuki Nakayama, Toshiya Okada
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Patent number: 9502697Abstract: A lid member of a battery case has a protruding section including an inside-outside direction an outside tapered surface, and a top surface between the inside tapered surface and the outside tapered surface. In a cross section, the area of a first imaginary area enclosed by a first line segment of the inside tapered surface, a first imaginary line extending downward from the top of the first line segment, and a second imaginary line extending in an inside-outside direction from the top surface, is smaller than the area of a second imaginary area enclosed by a second line segment of the outside tapered surface, a third imaginary line extending downward from the top of the second line segment, and the second imaginary line.Type: GrantFiled: April 19, 2013Date of Patent: November 22, 2016Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Takashi Harayama
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Patent number: 9461279Abstract: A battery sealing member: has a power generating element, a case body member, a case lid member, and an electrode terminal member having an insert-through part inserted in a through-hole provided in the case lid member. The electrode terminal member is electrically connected to the power generating element. The battery sealing member is made of a synthetic resin and has a sealing part held between the electrode terminal member and the inner surface of the case lid member. The crystallinity of the sealing part of the sealing member is higher than the crystallinity of a portion other than the seal section.Type: GrantFiled: June 19, 2013Date of Patent: October 4, 2016Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, YODOGAWA HU-TECH CO., LTDInventors: Takashi Harayama, Kazuyuki Kusama, Katsumi Ogawa, Isao Awai, Hiroyuki Torii
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Publication number: 20160285058Abstract: A sealed battery includes an electrode assembly; a case having an opening portion and accommodating the electrode assembly; a lid closing the opening portion and having a through-hole; a collector terminal including an inner terminal segment and a projection; and an insulating seal in contact with a bottom surface of the lid, the bottom surface being an inner side of the lid in a thickness direction of the lid, the inner side of the lid facing an inside of the case when the lid closes the opening portion, and the insulating seal providing sealing between the lid and the collector terminal. The lid has a protrusion protruding from the bottom surface of the lid. The protrusion surrounds the through-hole. A part of the protrusion protrudes into the through-hole. The through-hole has a smallest opening diameter at a position at which the part of the protrusion protrudes into the through-hole.Type: ApplicationFiled: March 25, 2016Publication date: September 29, 2016Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Takashi HARAYAMA
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Publication number: 20160204393Abstract: A nonaqueous electrolyte battery provided by the present invention includes: an electrode body (80) having a flat shape and including a positive electrode and a negative electrode (60); a square-shaped battery case (30) configured to accommodate therein the electrode body (80) and a nonaqueous electrolyte; and a negative electrode collector terminal (94) placed in the battery case (30) and connected to the negative electrode (60) of the electrode body (80). The negative electrode collector terminal (94) is mainly made of copper or copper alloy. An insulator film (10) configured to insulate the battery case (30) from the electrode body (80) is placed between an inner wall (30a) of the battery case (30) and the electrode body (80). The insulator film (10) is joined to the inner wall (30a) of the battery case (30), and the insulator film (10) is placed so as not to make contact with the negative electrode collector terminal (94).Type: ApplicationFiled: August 20, 2014Publication date: July 14, 2016Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Takashi HARAYAMA, Koji TAKAHATA, Tomohide SUMI, Yoshio MATSUYAMA
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Patent number: 9343731Abstract: A battery includes a winding electrode body, a battery case provided with a liquid inlet and positive and negative terminal members. The positive terminal member has a junction part compressed in a direction orthogonal to a winding axis direction. The negative terminal member has a junction part compressed in the direction orthogonal to the winding axis direction. The liquid inlet is positioned leaning to either the positive terminal junction part or the negative terminal junction part. In the winding electrode body, a separation distance from the junction part further away from the liquid inlet to the end lying on the relevant junction side in the winding axis direction is greater than a separation distance from the junction part closer to the liquid inlet to the end on the relevant junction side in the winding axis direction.Type: GrantFiled: April 12, 2013Date of Patent: May 17, 2016Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Takashi Harayama, Tomohiro Matsuura, Kazuyuki Kusama, Satoshi Suzuki
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Publication number: 20160133985Abstract: Provided is a nonaqueous electrolyte secondary battery including a flat wound electrode body. The flat wound electrode body has a flat portion, a first R portion, and a second R portion. The second R portion is provided on a bottom side of a battery case when a nonaqueous electrolytic solution is put into the battery case at least in a battery construction step. Opposite end portions of the second R portion in the winding axial direction are squashed in a thickness direction of the electrode body to a larger extent than opposite end portions of the first R portion in the winding axial direction.Type: ApplicationFiled: November 6, 2015Publication date: May 12, 2016Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Takashi HARAYAMA
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Publication number: 20160099441Abstract: A sealed battery 10 is provided, which has a seam 45 between a case main body 21 and a lid 22 on an outer surface 22A side of the lid 22, and in which this seam 25 is laser welded. A terminal 40 connected to an electrode assembly in the battery 10 is led to the outside from a through hole in the lid 22 and is separated from the lid outer surface 22A by an outside resin member 60. The outside resin member 60 is constituted of a resin matrix 62, which is formed of a nonaromatic resin composition, and inorganic fibers 64 present dispersed in the resin matrix 62. At least 50% by mass of the inorganic fibers 64 in the outside resin member 60 is disposed such that the fiber axial direction of the inorganic fibers 64 is parallel to the outer surface of the lid 22.Type: ApplicationFiled: April 24, 2013Publication date: April 7, 2016Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Takashi HARAYAMA, Kazuyuki KUSAMA
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Publication number: 20150325833Abstract: A battery includes: a battery case having a case body member and a case lid member having a through hole; a rivet that engages with the through hole; and a gasket. The through hole is hermetically sealed with the gasket interposed between the circumferential outer surface of the case lid member and an outer flange of the rivet. The case lid member is configured such that, in a state wherein a peripheral edge portion connected to an opening end portion of the case body member, the circumferential outer surface is positioned in the axial outward direction such that the circumferential outer surface faces further towards the outer side along the axis line of the through hole than the peripheral edge portion and the opening end portion.Type: ApplicationFiled: September 27, 2011Publication date: November 12, 2015Inventors: Takashi HARAYAMA, Kazuyuki KUSAMA, Hiroyuki NAKAYAMA
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Publication number: 20150207136Abstract: A battery includes a winding electrode body, a battery case provided with a liquid inlet and positive and negative terminal members. The positive terminal member has a junction part compressed in a direction orthogonal to a winding axis direction. The negative terminal member has a junction part compressed in the direction orthogonal to the winding axis direction. The liquid inlet is positioned leaning to either the positive terminal junction part or the negative terminal junction part. In the winding electrode body, a separation distance from the junction part further away from the liquid inlet to the end lying on the relevant junction side in the winding axis direction is greater than a separation distance from the junction part closer to the liquid inlet to the end on the relevant junction side in the winding axis direction.Type: ApplicationFiled: April 12, 2013Publication date: July 23, 2015Inventors: Takashi Harayama, Tomohiro Matsuura, Kazuyuki Kusama, Satoshi Suzuki
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Publication number: 20150200386Abstract: A battery houses an electrode body inside a battery case including a bottomed cylindrical case body having an opening part, and a plate-like lid member inserted in the opening part so as to seal the opening. The opening part and a lid peripheral edge part are welded hermetically by an energy beam irradiated from outside in the thickness direction of the lid member. In a specific section, the inner peripheral surface of the opening part and the peripheral edge surface of the lid peripheral edge part are welded in close contact with each other. A bead at the specific section takes a fan shape having a central angle of 160 to 200 degrees in a cross section, and the center of the fan shape is positioned on the inner peripheral surface and the peripheral edge surface.Type: ApplicationFiled: April 24, 2013Publication date: July 16, 2015Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Takashi Harayama, Yoichi Naruse, Satoshi Suzuki, Hiroyuki Nakayama, Toshiya Okada
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Publication number: 20150179992Abstract: A lid member of a battery case has a protruding section including an inside-outside direction an outside tapered surface, and a top surface between the inside tapered surface and the outside tapered surface. In a cross section, the area of a first imaginary area enclosed by a first line segment of the inside tapered surface, a first imaginary line extending downward from the top of the first line segment, and a second imaginary line extending in an inside-outside direction from the top surface, is smaller than the area of a second imaginary area enclosed by a second line segment of the outside tapered surface, a third imaginary line extending downward from the top of the second line segment, and the second imaginary line.Type: ApplicationFiled: April 19, 2013Publication date: June 25, 2015Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Takashi Harayama
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Publication number: 20150180004Abstract: A battery pack has a plurality of series-connected batteries each having an electrode body, a battery case, a positive extending member, a positive external terminal mechanically joined and electrically connected to a positive external extending part of the positive extending member, by caulking deformation thereof, a negative extending member, and a negative external terminal mechanically joined and electrically connected to a negative external extending part of the negative extending member, by caulking deformation thereof. Among the positive and negative external extending parts, the positive and negative external terminals, the metal making up the positive external extending part has the lowest tensile strength. The battery pack includes bus bars; positive fastening members for fastening the positive external terminals to the bus bars; and negative fastening members for fastening the negative external terminals to the bus bars. The negative external terminal is thinner than the positive external terminal.Type: ApplicationFiled: April 24, 2013Publication date: June 25, 2015Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Takashi Harayama
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Publication number: 20150155532Abstract: A battery is provided with a lid member that closes a case, a collector terminal member having an insert-through part, an insulator that electrically insulates the lid member and the collector terminal member, and a gasket that provides a seal between the lid member and the collector terminal member. The lid member has a protrusion protruding downward in the vertical direction from the bottom. A gasket is in the same position as the protruding section in an inside-outside direction, which is perpendicular to the vertical direction, and has a sealing part pressed by the protruding section. At least one gap exists in the vicinity of the seal section in a different position to the seal section in the inside-outside direction, and at least portions of the gaps are enclosed by the gasket and the collector terminal member.Type: ApplicationFiled: March 21, 2013Publication date: June 4, 2015Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Takashi Harayama, Kazuyuki Kusama
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Publication number: 20150140415Abstract: A battery sealing member: has a power generating element, a case body member, a case lid member, and an electrode terminal member having an insert-through part inserted in a through-hole provided in the case lid member. The electrode terminal member is electrically connected to the power generating element. The battery sealing member is made of a synthetic resin and has a sealing part held between the electrode terminal member and the inner surface of the case lid member. The crystallinity of the sealing part of the sealing member is higher than the crystallinity of a portion other than the seal section.Type: ApplicationFiled: June 19, 2013Publication date: May 21, 2015Applicants: YODOGAWA HU-TECH CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Takashi Harayama, Kazuyuki Kusama, Katsumi Ogawa, Isao Awai, Hiroyuki Torii
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Publication number: 20150118546Abstract: A battery includes an external terminal member and an insulating member on an outer surface of a lid member so that an interval between the insulating member and the lid member is smaller in a long side of the lid member than in a short side. A weld mark is formed over the entire circumference of the lid member to extend across the outer surface of the lid member and an open end face of the case body. The weld mark not only extends across the outer surface of the lid member and the open end face of the case body but also reaches an outer side surface of the case body in a zone of the long side of the lid member facing the insulating member, but does not reach the outer side surface of the case body in a zone except the former zone.Type: ApplicationFiled: March 29, 2013Publication date: April 30, 2015Inventors: Hiroyuki Nakayama, Satoshi Suzuki, Takashi Harayama, Youichi Naruse, Kaoru Kajita, Toshiya Okada, Takamasa Kajiwara
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Publication number: 20150104700Abstract: Provided is a technique for suppressing welding faults caused in sealing a case of a sealed battery by laser welding. A step for manufacturing a sealed battery having a case sealed by a sealing plug and a sealing plate, which includes a sealing step for fitting the sealing plug into a pouring hole formed in a recess of a lid portion and inserting the sealing plate into the recess, and a welding step for joining the sealing plate to the recess by laser welding. In the sealing step, a heat-insulating member is provided in a minute space defined by the recess, the sealing plug and the sealing plate so as to block at least a part of the boundary portion between the sealing plate and the recess. In the welding step, welding is completed at a position where the heat-insulating member is present in the boundary portion.Type: ApplicationFiled: March 8, 2012Publication date: April 16, 2015Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Junta Takasu, Takashi Harayama, Kazuyuki Kusama