Patents by Inventor Takayuki Hayashizaki

Takayuki Hayashizaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20090273357
    Abstract: A contact for an electrical test comprises a first area to be bonded to a board, a second area extending in the right-left direction from the lower end portion of the first area, a third area projecting downward from the tip end portion of the second area, and a low light reflective film having lower light reflectance than that of the first area. The third area has a probe tip to be contacted an electrode of an electronic device. The low light reflective film is formed on a surface of at least the bonding part of the first area to the board and its proximity.
    Type: Application
    Filed: April 3, 2009
    Publication date: November 5, 2009
    Applicant: KABUSHIKI KAISHA NIHON MICRONICS
    Inventors: Shoji Kamata, Tomoya Sato, Toshinaga Takeya, Takayuki Hayashizaki
  • Publication number: 20090230982
    Abstract: A contact comprises a contact body at least provided with an arm region extending in the right-left direction, and a tip region extending downward from the front end portion of the arm region. The tip region is provided with a pedestal portion integrally continuous to the lower edge portion on the front end side of the arm region, and a contact portion projecting downward from the lower end portion of the pedestal portion and having a tip to be brought into contact with an electrode of a device under test at the lower end. The pedestal portion includes an underside region having at least four inclined faces located around the contact portion when the tip region is seen from below, and inclined such that a portion closer to the side of the contact portion becomes lower.
    Type: Application
    Filed: February 18, 2009
    Publication date: September 17, 2009
    Applicant: KABUSHIKI KAISHA NIHON MICRONICS
    Inventors: Hideki HIRAKAWA, Takayuki HAYASHIZAKI, Akira SOMA, Yuko YAMADA
  • Patent number: 7586321
    Abstract: An electrical test probe comprises a probe tip portion and a probe main body portion having a pedestal portion on which the probe tip portion is formed to be protruded. The probe main body portion is made of a conductive material that is greater in toughness than the probe tip portion, and the probe tip portion is made of a conductive material that is higher in hardness than the material of the probe main body portion. On the pedestal portion is provided a probe tip reinforcement portion that contacts at least one side surface of the probe tip portion, extends toward a tip of the probe tip portion, and permits the tip of the probe tip portion to be protruded from its extending end in the extending direction. Also, the probe tip portion may be in a multi-layer structure having a first metal material layer that is higher in hardness than the tough metal material forming the probe main body portion and a second metal material layer that is greater in toughness than the first metal material layer.
    Type: Grant
    Filed: August 29, 2007
    Date of Patent: September 8, 2009
    Assignee: Kabushiki Kaisha Nihon Micronics
    Inventors: Hideki Hirakawa, Akira Soma, Takayuki Hayashizaki, Shinji Kuniyoshi
  • Patent number: 7557593
    Abstract: A probe for electrical test comprises a probe body having a base end attached to a support base plate through a solder and a front end continuous with said base end and a surface layer showing a conductivity higher than that of the probe body and a solder wettability higher than that of the probe body and extending on the surface of the probe body from the base end to the front end. In the vicinity of the base end of the surface layer, a shield region having a smaller solder wettability than that of the surface layer is formed across the surface layer.
    Type: Grant
    Filed: January 26, 2007
    Date of Patent: July 7, 2009
    Assignee: Kabushiki Kaisha Nihon Micronics
    Inventors: Hideki Hirakawa, Akira Souma, Takayuki Hayashizaki, Shinji Kuniyoshi
  • Patent number: 7523539
    Abstract: In a probe manufacturing method, after a metal material for a probe is deposited on a base table, the probe can be detached from the base table relatively easily without damaging the probe. A recess corresponding to a flat surface shape of a probe is formed by a resist mask on a sacrificial layer on a base table, and a probe is formed by depositing a probe material in the recess. Thereafter, the resist mask is removed, and further the sacrificial layer is removed by an etching process with a part of the sacrificial layer remaining. For the purpose of forming an opening for control of the remaining part of the sacrificial layer in the etching process in the probe so as to let the opening pass through the probe in its plate thickness direction, a hole-forming portion for the opening is formed in the resist mask. Etching of the sacrificial layer in the etching process is promoted from an edge of the opening formed in the probe by this hole-forming portion.
    Type: Grant
    Filed: November 5, 2007
    Date of Patent: April 28, 2009
    Assignee: Kabushiki Kaisha Nihon Micronics
    Inventors: Takayuki Hayashizaki, Hideki Hirakawa, Akira Soma, Shinji Kuniyoshi
  • Publication number: 20090058441
    Abstract: A probe for electrical test comprises a plate-shaped main portion having a base end to be attached to a support board and a tip end opposite the base end, and a probe tip portion arranged at the tip end of the main portion and having a probe tip to contact an electrode of a device under test, the main portion being made of a tenacity material. The main portion includes a conductive material extending from the base end to the tip end and at least part of which is buried within the tenacity material, and the tenacity material has higher resiliency than that of the conductive material while the conductive material has higher conductivity than that of the tenacity material. As a result, disorder of a signal provided via the probe is decreased without losing elastic deformation.
    Type: Application
    Filed: August 9, 2005
    Publication date: March 5, 2009
    Applicant: KABUSHIKI KAISHA NIHON MICRONICS
    Inventors: Hideki Hirakawa, Akira Soma, Takayuki Hayashizaki, Shinji Kuniyoshi, Masahisa Tazawa
  • Publication number: 20090051382
    Abstract: A probe includes an arm region extending in the back and forth direction, and a tip region extending downward from the front end portion of the arm region. The tip region has a pedestal portion integrally continuous to a lower edge portion at the front end side of the arm region and having an underside inclined to an imaginary axis extending in the vertical direction; and a contact portion projected from the underside of the pedestal portion and having a tip orthogonal to an imaginary axis. Thus, the position of the tip can be accurately determined.
    Type: Application
    Filed: March 7, 2005
    Publication date: February 26, 2009
    Applicant: KABUSHIKI KAISHA NIHON MICRONICS
    Inventors: Shinji Kuniyoshi, Hideki Hirakawa, Akira Soma, Takayuki Hayashizaki
  • Publication number: 20080210663
    Abstract: The present invention provides a probe manufacturing method in which, after a metal material for a probe is deposited on a base table, the probe can be detached from the base table relatively easily. A sacrificial layer is formed on a base table. The sacrificial layer is partially removed so as to form a recess in the sacrificial layer. A mask that exposes an area formed in a desired probe flat surface shape containing the recess is formed on the sacrificial layer. A probe material exhibiting different etching resistance characteristics from those of the sacrificial layer is deposited in the area exposed from the mask. By the deposition of the material, a coupling portion corresponding to the recess and a probe that is integral with the coupling portion are formed. After the mask is removed, the sacrificial layer is removed with use of etchant. Thereafter, the probe held on the base table at the coupling portion is detached from the base table together with the coupling portion.
    Type: Application
    Filed: December 19, 2007
    Publication date: September 4, 2008
    Applicant: KABUSHIKI KAISHA NIHON MICRONICS
    Inventors: Takayuki HAYASHIZAKI, Hideki HIRAKAWA, Akira SOMA, Kazuhito HAMADA
  • Publication number: 20080191727
    Abstract: The present invention provides a probe in which electrical short-circuit between the probes adjacent to each other is reliably prevented and that is manufactured relatively easily. The present invention provides a probe comprising a probe main body made of a plate-shaped member having an attachment region having an attachment end portion and extending in a direction distanced from the attachment end portion, an arm region continuing into the attachment region and extending in a direction intersecting with the extending direction of the attachment region, and a probe tip region intersecting with the longitudinal direction of the arm region, extending from the arm region to the opposite side of a side where the attachment end portion of the attachment region is located, seen from the arm portion, and having a probe tip at its extending end portion.
    Type: Application
    Filed: January 21, 2008
    Publication date: August 14, 2008
    Applicant: KABUSHIKI KAISHA NIHON MICRONICS
    Inventors: Yuko YAMADA, Hideki HIRAKAWA, Masahisa TAZAWA, Takayuki HAYASHIZAKI
  • Publication number: 20080184559
    Abstract: A probe formed on a base table is detached from the base table without giving damage on the probe. The present invention provides a probe manufacturing method comprising the steps of forming on a sacrificial layer on a base table a recess exposing the sacrificial layer with a resist, depositing a probe material in the recess to form a probe and then removing the resist, leaving part of the sacrificial layer and removing the rest by an etching process, and detaching from the base table the probe held on the base table by the remaining part of the sacrificial layer. In the recess of the resist are formed a main body part corresponding to a flat surface shape of the probe and an auxiliary part continuing into the main body part. The probe is formed by deposition of the material at the main body part, and a holding portion is formed by deposition of the material at the auxiliary part.
    Type: Application
    Filed: January 21, 2008
    Publication date: August 7, 2008
    Applicant: KABUSHIKI KAISHA NIHON MICRONICS
    Inventors: Akira SOMA, Takayuki HAYASHIZAKI, Yosuke YOSHIZAWA, Hideki HIRAKAWA
  • Publication number: 20080186038
    Abstract: A probe tip section of an electrical test probe has a laminated structure consisting of a first deposition portion and a second deposition portion covering the first deposition portion, and by the laminated structure, a maximum cross-sectional area portion at which the cross-sectional area of the probe tip section is increased to a base portion is provided between a tip end of the probe tip section and the base portion in the probe tip section. At the maximum cross-sectional area portion, a dimension in the X direction as seen on a flat surface perpendicular to a protruding direction of the probe tip section is increased in a one-dimensional way, and in addition, a dimension in the Y direction perpendicular to the X direction is increased from the tip end toward the base portion, as a result of which the cross-sectional area of the probe tip section can be increased in a two-dimensional way.
    Type: Application
    Filed: January 21, 2008
    Publication date: August 7, 2008
    Applicant: KABUSHIKI KAISHA NIHON MICRONICS
    Inventors: Hideki HIRAKAWA, Yuko YAMADA, Yosuke YOSHIZAWA, Takayuki HAYASHIZAKI, Akira SOMA, Shinji KUNIYOSHI
  • Publication number: 20080143368
    Abstract: The present invention provides a probe manufacturing method in which, after a metal material for a probe is deposited on a base table, the probe can be detached from the base table relatively easily without giving damage on the probe. A recess corresponding to a flat surface shape of a probe is formed by a resist mask on a sacrificial layer on a base table. By depositing a probe material in the recess, a probe made of the probe material is formed over the base table via the sacrificial layer. Thereafter, the resist mask is removed, and further the sacrificial layer is removed by an etching process with a part of the sacrificial layer remaining. For the purpose of forming an opening for control of the remaining part of the sacrificial layer in the etching process in the probe so as to let the opening pass through the probe in its plate thickness direction, a hole-forming portion for the opening is formed in the resist mask.
    Type: Application
    Filed: November 5, 2007
    Publication date: June 19, 2008
    Applicant: KABUSHIKI KAISHA NIHON MICRONICS
    Inventors: Takayuki HAYASHIZAKI, Hideki HIRAKAWA, Akira SOMA, Shinji KUNIYOSHI
  • Publication number: 20080074128
    Abstract: An electrical test probe comprises a probe tip portion and a probe main body portion having a pedestal portion on which the probe tip portion is formed to be protruded. The probe main body portion is made of a conductive material that is greater in toughness than the probe tip portion, and the probe tip portion is made of a conductive material that is higher in hardness than the material of the probe main body portion. On the pedestal portion is provided a probe tip reinforcement portion that contacts at least one side surface of the probe tip portion, extends toward a tip of the probe tip portion, and permits the tip of the probe tip portion to be protruded from its extending end in the extending direction. Also, the probe tip portion may be in a multi-layer structure having a first metal material layer that is higher in hardness than the tough metal material forming the probe main body portion and a second metal material layer that is greater in toughness than the first metal material layer.
    Type: Application
    Filed: August 29, 2007
    Publication date: March 27, 2008
    Applicant: KABUSHIKI KAISHA NIHON MICRONICS
    Inventors: Hideki HIRAKAWA, Akira SOMA, Takayuki HAYASHIZAKI, Shinji KUNIYOSHI
  • Publication number: 20070210813
    Abstract: A probe for electrical test comprises a probe body having a base end attached to a support base plate through a solder and a front end continuous with said base end and a surface layer showing a conductivity higher than that of the probe body and a solder wettability higher than that of the probe body and extending on the surface of the probe body from the base end to the front end. In the vicinity of the base end of the surface layer, a shield region having a smaller solder wettability than that of the surface layer is formed across the surface layer.
    Type: Application
    Filed: January 26, 2007
    Publication date: September 13, 2007
    Applicant: KABUSHIKI KAISHA NIHON MICRONICS
    Inventors: Hideki Hirakawa, Akira Souma, Takayuki Hayashizaki, Shinji Kuniyoshi
  • Publication number: 20070018633
    Abstract: A probe comprises a body member having a front end area and supported on a support member in a cantilever state, and a tip member combined with the front end area of the body member. The tip member includes a base portion with at least a part of the tip member embedded in the front end area; a contact portion to be pressed against a device under test and projecting from the base portion in a second direction; and a reference portion formed at a position spaced apart from the contact portion in a first direction and projecting from the base portion in the second direction intersecting the first direction, and is made of a harder material than the body member.
    Type: Application
    Filed: May 19, 2006
    Publication date: January 25, 2007
    Applicant: KABUSHIKI KAISHA NIHON MICRONICS
    Inventors: Hideki Hirakawa, Akira Souma, Takayuki Hayashizaki, Shinji Kuniyoshi