Patents by Inventor Takayuki Katsunuma

Takayuki Katsunuma has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10541147
    Abstract: A method for selectively etching a first region of silicon oxide with respect to a second region of silicon nitride, includes: preparing a target object including the first region and the second region in a processing chamber of a plasma processing apparatus; and generating a plasma of a processing gas containing a fluorocarbon gas and a rare gas in the processing chamber. In the generating the plasma of the processing gas, a self-bias potential of a lower electrode on which the target object is mounted is greater than or equal to 4V and smaller than or equal to 350V and a flow rate of the rare gas in the processing gas is 250 to 5000 times of a flow rate of the fluorocarbon gas in the processing gas.
    Type: Grant
    Filed: July 5, 2016
    Date of Patent: January 21, 2020
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Masahiro Tabata, Takayuki Katsunuma, Masanobu Honda
  • Publication number: 20190362984
    Abstract: In a method of etching a film having a side wall surface and a bottom surface that defines an opening, a precursor layer is formed on the film and the film is etched by a chemical species generated from a processing gas. A protection region is formed from the precursor layer by the chemical species generated from a plasma or the processing or a separate chemical species from the plasma or processing gas while the film is being etched.
    Type: Application
    Filed: December 7, 2018
    Publication date: November 28, 2019
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Takayuki KATSUNUMA
  • Publication number: 20190318936
    Abstract: A method of etching selectively etches a first region of a substrate with respect to a second region of the substrate formed of a different material from the first region. A deposition film is formed of a chemical species included in plasma generated from a first gas. A gaseous precursor is supplied to the substrate having the deposition film formed thereon to form an adsorption film on the substrate from the precursor. Ions from plasma generated from a second gas are supplied to the substrate having the deposition film and the adsorption film formed thereon so as to cause a reaction between the material of the first region and a chemical species included in the deposition film, so that the first region is etched. The adsorption film reduces the etching rate of the second region during the etching of the first region.
    Type: Application
    Filed: December 7, 2018
    Publication date: October 17, 2019
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Takayuki KATSUNUMA
  • Publication number: 20190139781
    Abstract: Etching stop which is caused by a metal released from a metal-containing mask can be avoided. A plasma etching method includes a protective film forming process of forming a protective film on a metal-containing film, which is formed on an etching target film and provided with a preset opening pattern, by a first processing gas; and an etching process of etching the etching target film by plasma generated from a second processing gas while using, as a mask, the metal-containing film on which the protective film is formed.
    Type: Application
    Filed: October 31, 2018
    Publication date: May 9, 2019
    Inventor: Takayuki Katsunuma
  • Patent number: 10195339
    Abstract: Provided is a liquid delivering pump which can determine whether the pump is suitable for use, while in a standby state, and thus, the pump can be efficiently managed and utilized. A liquid delivering pump which delivers a drug to the inside of a living body includes a storage unit that stores a drug library, a starting state switching unit that switches a starting state of the liquid delivering pump between a liquid deliverable state and a standby state, and a display unit that displays various types of information related to the liquid delivering pump. The display unit displays specification information which specifies the drug library stored in the storage unit, while in the standby state.
    Type: Grant
    Filed: March 19, 2015
    Date of Patent: February 5, 2019
    Assignee: TERUMO KABUSHIKI KAISHA
    Inventor: Takayuki Katsunuma
  • Patent number: 10090191
    Abstract: A method includes performing one or more times of a sequence and reducing a film thickness of a fluorocarbon-containing film formed by performing one or more times of the sequence. Each of the one or more times of the sequence includes forming the fluorocarbon-containing film on a processing target object by generating plasma of a processing gas containing a fluorocarbon gas and not containing an oxygen gas; and etching a first region with radicals of fluorocarbon contained in the fluorocarbon-containing film. In the method, an alternating repetition in which the one or more times of the sequence and the reducing of the film thickness of the fluorocarbon-containing film are alternately repeated is performed.
    Type: Grant
    Filed: November 20, 2015
    Date of Patent: October 2, 2018
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Maju Tomura, Takayuki Katsunuma, Masanobu Honda
  • Publication number: 20180151333
    Abstract: In a plasma etching method, a deposit containing an element forming an upper electrode is deposited on a metal-containing mask having a predetermined pattern while sputtering the upper electrode by a plasma of a first processing gas. Then, an etching target film is etched by a plasma of a second processing gas while using the metal-containing mask on which the deposit is deposited as a mask.
    Type: Application
    Filed: November 29, 2017
    Publication date: May 31, 2018
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Takayuki KATSUNUMA
  • Publication number: 20180130670
    Abstract: Disclosed is a method for etching an etching target layer which contains silicon and is provided with a metal-containing mask thereon. The method includes: generating plasma of a first processing gas containing a fluorocarbon gas in a processing container that accommodates the etching target layer and the mask to form a fluorocarbon-containing deposit on the mask and the etching target layer; and generating plasma of a second processing gas containing an inert gas in the processing container to etch the etching target layer by radicals of the fluorocarbon contained in the deposit. A plurality of sequences, each including the generating the plasma of the first processing gas and the generating the plasma of the second processing gas, are performed.
    Type: Application
    Filed: January 10, 2018
    Publication date: May 10, 2018
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Takayuki KATSUNUMA
  • Patent number: 9899232
    Abstract: Disclosed is a method for etching an etching target layer which contains silicon and is provided with a metal-containing mask thereon. The method includes: generating plasma of a first processing gas containing a fluorocarbon gas in a processing container that accommodates the etching target layer and the mask to form a fluorocarbon-containing deposit on the mask and the etching target layer; and generating plasma of a second processing gas containing an inert gas in the processing container to etch the etching target layer by radicals of the fluorocarbon contained in the deposit. A plurality of sequences, each including the generating the plasma of the first processing gas and the generating the plasma of the second processing gas, are performed.
    Type: Grant
    Filed: June 16, 2016
    Date of Patent: February 20, 2018
    Assignee: TOKYO ELECTRON LIMITED
    Inventor: Takayuki Katsunuma
  • Patent number: 9881806
    Abstract: A method of manufacturing a semiconductor device including a wafer using a plasma etching device which includes a chamber, a chuck provided in the chamber to dispose a wafer to be processed thereon, a focus ring disposed at a peripheral edge portion of the chuck, and a gas supplying mechanism configured to supply various types of gases depending a radial position of the wafer. The method includes: placing a wafer formed with an organic film on the chuck; introducing an etching gas which etches the organic film on the wafer from the process gas supplying mechanism to a central portion of the wafer; introducing an etching inhibiting factor gas having a property of reacting with the etching gas to the peripheral edge portion of the wafer from the gas supplying mechanism; and performing plasma etching on the wafer using the etching gas.
    Type: Grant
    Filed: March 14, 2016
    Date of Patent: January 30, 2018
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Takayuki Katsunuma, Masanobu Honda, Kazuhiro Kubota, Hironobu Ichikawa
  • Publication number: 20170323825
    Abstract: A method includes performing one or more times of a sequence and reducing a film thickness of a fluorocarbon-containing film formed by performing one or more times of the sequence. Each of the one or more times of the sequence includes forming the fluorocarbon-containing film on a processing target object by generating plasma of a processing gas containing a fluorocarbon gas and not containing an oxygen gas; and etching a first region with radicals of fluorocarbon contained in the fluorocarbon-containing film. In the method, an alternating repetition in which the one or more times of the sequence and the reducing of the film thickness of the fluorocarbon-containing film are alternately repeated is performed.
    Type: Application
    Filed: November 20, 2015
    Publication date: November 9, 2017
    Inventors: Maju Tomura, Takayuki Katsunuma, Masanobu Honda
  • Patent number: 9735027
    Abstract: Disclosed is a method for etching an organic film. Plasma of a processing gas containing hydrogen gas and nitrogen gas is generated within a processing container of a plasma processing apparatus that accommodates a workpiece. A partial region of the organic film that is exposed from a hard mask is changed into a denatured region by the generation of the plasma of the processing gas. Subsequently, plasma of a rare gas is generated within the processing container. The denatured region is removed by the plasma of the rare gas, and a substance released from the denatured region is deposited on the surface of the hard mask. In this method, the generation of the plasma of the processing gas and the generation of the plasma of the rare gas are repeated alternately.
    Type: Grant
    Filed: April 14, 2016
    Date of Patent: August 15, 2017
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Chungjong Lee, Takayuki Katsunuma, Masanobu Honda
  • Publication number: 20170011939
    Abstract: A method for selectively etching a first region of silicon oxide with respect to a second region of silicon nitride, includes: preparing a target object including the first region and the second region in a processing chamber of a plasma processing apparatus; and generating a plasma of a processing gas containing a fluorocarbon gas and a rare gas in the processing chamber. In the generating the plasma of the processing gas, a self-bias potential of a lower electrode on which the target object is mounted is greater than or equal to 4V and smaller than or equal to 350V and a flow rate of the rare gas in the processing gas is 250 to 5000 times of a flow rate of the fluorocarbon gas in the processing gas.
    Type: Application
    Filed: July 5, 2016
    Publication date: January 12, 2017
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Masahiro TABATA, Takayuki KATSUNUMA, Masanobu HONDA
  • Publication number: 20160379834
    Abstract: Disclosed is a method for etching an etching target layer which contains silicon and is provided with a metal-containing mask thereon. The method includes: generating plasma of a first processing gas containing a fluorocarbon gas in a processing container that accommodates the etching target layer and the mask to form a fluorocarbon-containing deposit on the mask and the etching target layer; and generating plasma of a second processing gas containing an inert gas in the processing container to etch the etching target layer by radicals of the fluorocarbon contained in the deposit. A plurality of sequences, each including the generating the plasma of the first processing gas and the generating the plasma of the second processing gas, are performed.
    Type: Application
    Filed: June 16, 2016
    Publication date: December 29, 2016
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Takayuki KATSUNUMA
  • Publication number: 20160307775
    Abstract: Disclosed is a method for etching an organic film. Plasma of a processing gas containing hydrogen gas and nitrogen gas is generated within a processing container of a plasma processing apparatus that accommodates a workpiece. A partial region of the organic film that is exposed from a hard mask is changed into a denatured region by the generation of the plasma of the processing gas. Subsequently, plasma of a rare gas is generated within the processing container. The denatured region is removed by the plasma of the rare gas, and a substance released from the denatured region is deposited on the surface of the hard mask. In this method, the generation of the plasma of the processing gas and the generation of the plasma of the rare gas are repeated alternately.
    Type: Application
    Filed: April 14, 2016
    Publication date: October 20, 2016
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Chungjong LEE, Takayuki KATSUNUMA, Masanobu HONDA
  • Patent number: 9460897
    Abstract: Provided is a plasma etching method of etching OCOC film in which HTO films and carbon films are alternately laminated by plasma of mixed gas containing first CF-based gas or second CF-based gas and oxygen gas using a silicon film formed on OCOC film as a mask. The etching of OCOC film includes a first etching process of etching a region spanning from the top surface to the middle of OCOC film by plasma of mixed gas containing first CF-based gas having a predetermined ratio of content of carbon to content of fluorine and oxygen gas and a second etching process of etching a region spanning from the middle of OCOC film to the lowest layer by plasma of mixed gas containing second CF-based gas having a ratio of content of carbon to content of fluorine, which is higher than the predetermined ratio of first CF-based gas, and oxygen gas.
    Type: Grant
    Filed: March 20, 2015
    Date of Patent: October 4, 2016
    Assignee: TOKYO ELECTRON LIMITED
    Inventor: Takayuki Katsunuma
  • Patent number: 9396962
    Abstract: An etching method can etch a region formed of silicon oxide. The etching method includes an exposing process (process (a)) of exposing a target object including the region formed of the silicon oxide to plasma of a processing gas containing a fluorocarbon gas, etching the region, and forming a deposit containing fluorocarbon on the region; and an etching process (process (b)) of etching the region with a radical of the fluorocarbon contained in the deposit. Further, in the method, the process (a) and the process (b) are alternately repeated.
    Type: Grant
    Filed: February 19, 2015
    Date of Patent: July 19, 2016
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Keiji Kitagaito, Takayuki Katsunuma, Masanobu Honda
  • Publication number: 20160196981
    Abstract: A method of manufacturing a semiconductor device including a wafer using a plasma etching device which includes a chamber, a chuck provided in the chamber to dispose a wafer to be processed thereon, a focus ring disposed at a peripheral edge portion of the chuck, and a gas supplying mechanism configured to supply various types of gases depending a radial position of the wafer. The method includes: placing a wafer formed with an organic film on the chuck; introducing an etching gas which etches the organic film on the wafer from the process gas supplying mechanism to a central portion of the wafer; introducing an etching inhibiting factor gas having a property of reacting with the etching gas to the peripheral edge portion of the wafer from the gas supplying mechanism; and performing plasma etching on the wafer using the etching gas.
    Type: Application
    Filed: March 14, 2016
    Publication date: July 7, 2016
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Takayuki KATSUNUMA, Masanobu HONDA, Kazuhiro KUBOTA, Hironobu ICHIKAWA
  • Patent number: 9330930
    Abstract: A plasma etching method for etching a substrate includes an adjustment step adjusting a concentration distribution of active species contained in plasma. The adjustment step adjusts a supply rate of an etching gas according to whether a supply region on a substrate to which the etching gas is supplied corresponds to a region where an effect of diffusion of the supplied etching gas is greater than an effect of flow of the supplied etching gas or a region where the effect of flow of the supplied etching gas is greater than the effect of diffusion of the supplied etching gas.
    Type: Grant
    Filed: February 6, 2015
    Date of Patent: May 3, 2016
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kazuhiro Kubota, Masanobu Honda, Takayuki Katsunuma
  • Patent number: 9318340
    Abstract: A method of manufacturing a semiconductor device including a wafer using a plasma etching device which includes a chamber, a chuck provided in the chamber to dispose a wafer to be processed thereon, a focus ring disposed at a peripheral edge portion of the chuck, and a gas supplying mechanism configured to supply various types of gases depending a radial position of the wafer. The method includes: placing a wafer formed with an organic film on the chuck; introducing an etching gas which etches the organic film on the wafer from the process gas supplying mechanism to a central portion of the wafer; introducing an etching inhibiting factor gas having a property of reacting with the etching gas to the peripheral edge portion of the wafer from the gas supplying mechanism; and performing plasma etching on the wafer using the etching gas.
    Type: Grant
    Filed: October 25, 2012
    Date of Patent: April 19, 2016
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Takayuki Katsunuma, Masanobu Honda, Kazuhiro Kubota, Hironobu Ichikawa