Patents by Inventor Takenori Watabe

Takenori Watabe has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20160329216
    Abstract: The disclosed heat-treatment furnace, used in a semiconductor-substrate heat-treatment step, is characterized by the provision of a cylindrical core, both ends of which have openings sized so as to allow insertion and removal of semiconductor substrates. This reduces standby time between batches during consecutive semiconductor heat treatment, thereby improving productivity. Furthermore, the use of a simple cylindrical shape for the structure of the core reduces the frequency at which gas-introduction pipe sections fail, thereby decreasing the running cost of the heat-treatment process.
    Type: Application
    Filed: March 29, 2016
    Publication date: November 10, 2016
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Takashi Murakami, Takenori Watabe, Hiroyuki Otsuka
  • Publication number: 20160329442
    Abstract: Provided is a solar battery cell with low price, high reliability, and high conversion efficiency. A manufacturing method for the solar battery cell including the following processes. That is: forming and laminating a second conductive-type layer and an antireflection film on a first conductive-type semiconductor substrate; applying a conductive paste containing a conductive particle and a glass frit to a predetermined position of the antireflection film; firing the semiconductor substrate with the conductive paste applied thereto; and forming an electrode penetrating the antireflection film and electrically connected to the second conductive-type layer. The semiconductor substrate with the conductive paste applied thereto is consecutively subjected to heat treatment just after the firing instead of being returned to room temperature.
    Type: Application
    Filed: December 1, 2014
    Publication date: November 10, 2016
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Ryo Mitta, Takenori Watabe, Hiroyuki Otsuka
  • Publication number: 20160141438
    Abstract: Provided is a substrate for a solar cell, wherein a flat chamfered portion is formed on one corner of a silicon substrate having a square shape in a planar view, or a notch is formed on the corner or close to the corner. This invention makes it possible to easily check the position of the substrate and determine the direction of the substrate in a solar cell manufacturing step, and suppresses failures generated due to the direction of the substrate.
    Type: Application
    Filed: November 17, 2015
    Publication date: May 19, 2016
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Hideo Ooiwa, Takenori Watabe, Hiroyuki Otsuka, Kazuo Hara
  • Publication number: 20160118515
    Abstract: A back contact type solar battery which provides a reduced electric power loss, free positioning of a bus bar, and a simple manufacturing process. The solar battery includes: semiconductor substrate; first conductivity type region formed on back surface side located on the opposite side of acceptance surface side of the semiconductor substrate; second conductivity type region formed on the back surface side of the semiconductor substrate; first conductivity type collecting electrode linearly formed on the first conductivity type region; and second conductivity type collecting electrode linearly formed on the second conductivity type region. The first and second conductivity type regions are alternately arranged. Each of the first and second conductivity type collecting electrodes has discontinuous places. The discontinuous places of each conductivity type are substantially aligned on straight line in arrangement direction in which the first and second conductivity type regions are alternately arranged.
    Type: Application
    Filed: May 8, 2014
    Publication date: April 28, 2016
    Inventors: Chikara MORI, Takenori WATABE, Hiroyuki OTSUKA
  • Publication number: 20160079466
    Abstract: A solar cell wherein: an emitter layer is formed on a light-receiving-surface side of a crystalline silicon substrate, with a dopant of the opposite conductivity type from the silicon substrate added to said emitter layer; a passivation film is formed on the surface of the silicon substrate; and an extraction electrode and a collector electrode are formed. Said extraction electrode extracts photogenerated charge from the silicon substrate, and said collector electrode contacts the extraction electrode at least partially and collects the charge collected at the extraction electrode. The extraction electrode contains a first electrode that consists of a sintered conductive paste containing a dopant that makes silicon conductive. Said first electrode, at least, is formed so as to pass through the abovementioned passivation layer. The collection electrode contains a second electrode that has a higher conductivity than the aforementioned first electrode.
    Type: Application
    Filed: October 23, 2015
    Publication date: March 17, 2016
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Hiroshi Hashigami, Takenori Watabe, Mitsuhito Takahashi, Shintarou Tsukigata, Takashi Murakami, Ryo Mitta, Yoko Endo, Hiroyuki Otsuka
  • Patent number: 9224888
    Abstract: A solar cell has a passivation film formed on a crystalline silicon substrate that has at least a p-n junction, and an electrode formed by printing and heat-treating a conductive paste. The solar cell has a first electrode comprising an extraction electrode, which extracts photogenerated carriers from the silicon substrate, formed so as to contact the silicon substrate and a second collector electrode, which collects the carriers collected at the extraction electrode, formed so as to contact the first electrode. Other than the point of contact between the first electrode and the second electrode, at least, the second electrode contacts the silicon substrate only partially or not at all. By leaving the passivation film between the collector electrode and the silicon, either completely or partially, the solar cell reduces charge losses at electrode/silicon interfaces, improves the short-circuit current and open voltage, and yields improved characteristics.
    Type: Grant
    Filed: December 1, 2011
    Date of Patent: December 29, 2015
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Hiroshi Hashigami, Naoki Ishikawa, Takenori Watabe, Hiroyuki Otsuka
  • Patent number: 9216607
    Abstract: The present invention relates to screen printing plate for a solar cell in which an electroconductive paste is used to simultaneously print a bus bar electrode and a finger electrode, the screen printing plate characterized in that the opening width of a finger electrode opening of the screen printing plate is less than 80 ?m and a bus bar electrode opening of the screen printing plate has a closed section. The use of this screen printing plate makes it possible to reduce the cost of manufacturing solar cells, prevent the connecting section between the bus bar electrode and the finger electrode from breaking without causing an increase in shadow loss or compromising the aesthetic quality of the solar cells, and manufacture highly reliable solar cells with good productivity.
    Type: Grant
    Filed: January 25, 2012
    Date of Patent: December 22, 2015
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Yoko Endo, Ryo Mitta, Takenori Watabe, Hiroyuki Otsuka
  • Patent number: 9181615
    Abstract: A coating fluid comprising a boron compound, an organic binder, a silicon compound, an alumina precursor, and water and/or an organic solvent is used to diffuse boron into a silicon substrate to form a p-type diffusion layer. The coating fluid is spin coated onto the substrate to form a uniform coating having a sufficient amount of impurity whereupon a p-type diffusion layer having in-plane uniformity is formed.
    Type: Grant
    Filed: October 2, 2012
    Date of Patent: November 10, 2015
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Shintarou Tsukigata, Toshifumi Matsuoka, Takenori Watabe, Hiroyuki Otsuka
  • Publication number: 20150228841
    Abstract: The present invention relates to a method for manufacturing a solar cell having excellent long-term reliability and high efficiency, said method including: a step (7) for applying a paste-like electrode agent to an antireflection film formed on the light receiving surface side of a semiconductor substrate having at least a pn junction, said electrode agent containing a conductive material; and an electrode firing step (9) having local heat treatment (step (9a)) for applying heat such that at least a part of the conductive material is fired by irradiating merely the electrode agent-applied portion with a laser beam, and whole body heat treatment (step (9b)) for heating the whole semiconductor substrate to a temperature below 800° C.
    Type: Application
    Filed: August 23, 2013
    Publication date: August 13, 2015
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Takashi Murakami, Takenori Watabe, Hiroyuki Otsuka
  • Publication number: 20150206990
    Abstract: This solar cell production method involves productively forming an antireflection film comprising silicon nitride, said antireflection film having an excellent passivation effect. In an embodiment, a remote plasma CVD is used to form a first silicon nitride film on a semiconductor substrate (102) using the plasma flow from a first plasma chamber (111), then to form a second silicon nitride film, which has a different composition than the first silicon nitride film, using the plasma flow from a second plasma chamber (112), into which ammonia gas and silane gas have been introduced at a different flow ratio than that of the first plasma chamber (111). The plasma chambers (111, 112) have excitation parts (111a, 112a) that excite the ammonia gas, and activation reaction parts (111b, 112b) and a flow controller (113).
    Type: Application
    Filed: July 30, 2013
    Publication date: July 23, 2015
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Mitsuhito Takahashi, Takenori Watabe, Hiroyuki Otsuka
  • Patent number: 9018520
    Abstract: Disclosed is a solar cell having a silicon monocrystal substrate surface with a textured structure and, near the surface of said substrate, a damage layer reflecting the slice processing history from the time of manufacture of the silicon monocrystal substrate. The damage layer near the surface of the silicon monocrystal substrate is derived from the slice processing history at the time of manufacture of the substrate and functions as a gettering site, contributing to a longer lifetime of the substrate minority carriers. Thanks to this effect, the solar cell characteristics are dramatically increased. Further, new damage need be inflicted, and no additional work is required because damage from the slicing is used.
    Type: Grant
    Filed: September 5, 2011
    Date of Patent: April 28, 2015
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Shun Moriyama, Takenori Watabe, Takashi Murakami, Shintarou Tsukigata, Mitsuhito Takahashi, Hiroyuki Otsuka
  • Patent number: 8859320
    Abstract: Disclosed in a method that is for producing a solar cell and that is characterized by performing an annealing step on a semiconductor substrate before an electrode-forming step. By means of performing annealing in the above manner, it is possible to improve the electrical characteristics of the solar cell without negatively impacting reliability or outward appearance. As a result, the method can be widely used in methods for producing solar cells having high reliability and electrical characteristics.
    Type: Grant
    Filed: July 12, 2011
    Date of Patent: October 14, 2014
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Ryo Mitta, Mitsuhito Takahashi, Hiroshi Hashigami, Takashi Murakami, Shintarou Tsukigata, Takenori Watabe, Hiroyuki Otsuka
  • Patent number: 8766089
    Abstract: A semiconductor substrate having an electrode formed thereon, the electrode including at least silver and glass frit, the electrode including: a multi-layered structure with a first electrode layer joined directly to the semiconductor substrate, and an upper electrode layer formed of at least one layer and disposed on the first electrode layer. The upper electrode layer is formed by firing a conductive paste having a total silver content of 75 wt % or more and 95 wt % or less, the content of silver particles having an average particle diameter of 4 ?m or greater and 8 ?m or smaller with respect to the total silver content in the upper electrode layer being higher than that in the first electrode layer.
    Type: Grant
    Filed: July 27, 2012
    Date of Patent: July 1, 2014
    Assignees: Shin-Etsu Handotai Co., Ltd., Shin-Etsu Chemical Co., Ltd.
    Inventors: Naoki Ishikawa, Satoyuki Ojima, Hiroyuki Ohtsuka, Takenori Watabe, Shigenori Saisu, Toyohiro Ueguri
  • Publication number: 20130291743
    Abstract: The present invention relates to screen printing plate for a solar cell in which an electroconductive paste is used to simultaneously print a bus bar electrode and a finger electrode, the screen printing plate characterized in that the opening width of a finger electrode opening of the screen printing plate is less than 80 ?m and a bus bar electrode opening of the screen printing plate has a closed section. The use of this screen printing plate makes it possible to reduce the cost of manufacturing solar cells, prevent the connecting section between the bus bar electrode and the finger electrode from breaking without causing an increase in shadow loss or compromising the aesthetic quality of the solar cells, and manufacture highly reliable solar cells with good productivity.
    Type: Application
    Filed: January 25, 2012
    Publication date: November 7, 2013
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Yoko Endo, Ryo Mitta, Takenori Watabe, Hiroyuki Otsuka
  • Publication number: 20130284263
    Abstract: Provided is a method for manufacturing a solar cell element that can increase the film thickness for collector electrodes formed in a screen printing process and reduce the resistance value of the same as well as contribute to improvements in conversion efficiency. When a collector electrode for a solar cell element is formed by screen printing of a conductive paste, that screen-printing process is repeated a plurality of times. At this time, the squeegee speed during the second or later screen printing is faster than the squeegee speed during the first screen printing. The second and later screen printing is superimposed on the collector electrode printed the first time; therefore, the faster the squeegee speed is, the better the plate release is for the paste and foundation. The amount of paste applied increases, and the film for the collector electrode that is formed becomes thicker.
    Type: Application
    Filed: December 21, 2011
    Publication date: October 31, 2013
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Ryo Mitta, Yoko Endo, Takenori Watabe, Hiroyuki Otsuka
  • Publication number: 20130255747
    Abstract: A solar cell has a passivation film formed on a crystalline silicon substrate that has at least a p-n junction, and an electrode formed by printing and heat-treating a conductive paste. The solar cell has a first electrode comprising an extraction electrode, which extracts photogenerated carriers from the silicon substrate, formed so as to contact the silicon substrate and a second collector electrode, which collects the carriers collected at the extraction electrode, formed so as to contact the first electrode. Other than the point of contact between the first electrode and the second electrode, at least, the second electrode contacts the silicon substrate only partially or not at all. By leaving the passivation film between the collector electrode and the silicon, either completely or partially, the solar cell reduces charge losses at electrode/silicon interfaces, improves the short-circuit current and open voltage, and yields improved characteristics.
    Type: Application
    Filed: December 1, 2011
    Publication date: October 3, 2013
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Hiroshi Hashigami, Naoki Ishikawa, Takenori Watabe, Hiroyuki Otsuka
  • Publication number: 20130247957
    Abstract: A solar cell has: an emitter layer formed on a light-receiving-surface side of a crystalline silicon substrate, with a dopant of the opposite conductivity type from the silicon substrate added to the emitter layer, a passivation film formed on the surface of the silicon substrate, an extraction electrode and a collector electrode. The extraction electrode extracts photogenerated charge from the silicon substrate and the collector electrode collects the charge collected at the extraction electrode. The extraction electrode contains a first electrode that consists of a sintered conductive paste. The first electrode, at least, is formed so as to pass through the passivation layer. The collection electrode contains a second electrode that has a higher conductivity than the first electrode. This solar cell reduces contact-resistance losses between the silicon and the electrodes, resistance losses due to electrode resistance, and optical and electrical losses in the emitter layer.
    Type: Application
    Filed: December 1, 2011
    Publication date: September 26, 2013
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Hiroshi Hashigami, Takenori Watabe, Mitsuhito Takahashi, Shintarou Tsukigata, Takashi Murakami, Ryo Mitta, Yoko Endo, Hiroyuki Otsuka
  • Publication number: 20130247974
    Abstract: Disclosed is a solar cell having a silicon monocrystal substrate surface with a textured structure and, near the surface of said substrate, a damage layer reflecting the slice processing history from the time of manufacture of the silicon monocrystal substrate. The damage layer near the surface of the silicon monocrystal substrate is derived from the slice processing history at the time of manufacture of the substrate and functions as a gettering site, contributing to a longer lifetime of the substrate minority carriers. Thanks to this effect, the solar cell characteristics are dramatically increased. Further, new damage need be inflicted, and no additional work is required because damage from the slicing is used.
    Type: Application
    Filed: September 5, 2011
    Publication date: September 26, 2013
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Shun Moriyama, Takenori Watabe, Takashi Murakami, Shintarou Tsukigata, Mitsuhito Takahashi, Hiroyuki Otsuka
  • Publication number: 20130171763
    Abstract: Disclosed in a method that is for producing a solar cell and that is characterized by performing an annealing step on a semiconductor substrate before an electrode-forming step. By means of performing annealing in the above manner, it is possible to improve the electrical characteristics of the solar cell without negatively impacting reliability or outward appearance. As a result, the method can be widely used in methods for producing solar cells having high reliability and electrical characteristics.
    Type: Application
    Filed: July 12, 2011
    Publication date: July 4, 2013
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Ryo Mitta, Mitsuhito Takahashi, Hiroshi Hashigami, Takashi Murakami, Shintarou Tsukigata, Takenori Watabe, Hiroyuki Otsuka
  • Publication number: 20130161313
    Abstract: The disclosed heat-treatment furnace, used in a semiconductor-substrate heat-treatment step, is characterized by the provision of a cylindrical core, both ends of which have openings sized so as to allow insertion and removal of semiconductor substrates. This reduces standby time between batches during consecutive semiconductor heat treatment, thereby improving productivity. Furthermore, the use of a simple cylindrical shape for the structure of the core reduces the frequency at which gas-introduction pipe sections fail, thereby decreasing the running cost of the heat-treatment process.
    Type: Application
    Filed: June 3, 2011
    Publication date: June 27, 2013
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Takashi Murakami, Takenori Watabe, Hiroyuki Otsuka