Patents by Inventor Takeshi Omura

Takeshi Omura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11566302
    Abstract: Provided is a grain-oriented electrical steel sheet having better transformer iron loss property than conventional grain-oriented electrical steel sheets. A grain-oriented electrical steel sheet comprises: a steel substrate; a forsterite film on a surface of the steel substrate; and a Cr-depleted layer at a boundary between the steel substrate and the forsterite film, the Cr-depleted layer having a Cr concentration that is 0.70 times to 0.90 times a Cr concentration of the steel substrate.
    Type: Grant
    Filed: December 14, 2017
    Date of Patent: January 31, 2023
    Assignee: JFE STEEL CORPORATION
    Inventors: Takeshi Omura, Hirotaka Inoue, Kunihiro Senda, Seiji Okabe
  • Patent number: 11495378
    Abstract: A grain-oriented electrical steel sheet for a stacked transformer core. The steel sheet having a sheet thickness t, where t and an iron loss deterioration ratio obtained by subjecting the steel sheet under elliptic magnetization satisfy the following relations: (i) when t?0.20 mm, the iron loss deterioration ratio is 85% or less; (ii) when 0.20 mm<t<0.27 mm, the iron loss deterioration ratio is 80% or less; and (iii) when 0.27 mm?t, the iron loss deterioration ratio is 75% or less. The iron loss deterioration ratio is calculated from ((WA?WB)/WB)×100, where WA is iron loss under 50 Hz elliptic magnetization of 1.7 T in a rolling direction and 1.0 T in a direction orthogonal to the rolling direction, and WB is iron loss under 50 Hz alternating magnetization of 1.7 T in the rolling direction.
    Type: Grant
    Filed: January 31, 2019
    Date of Patent: November 8, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Hirotaka Inoue, Seiji Okabe, Takeshi Omura
  • Publication number: 20220298599
    Abstract: Provided is a grain-oriented electrical steel sheet that combines low iron loss and low magnetostriction, together with an advantageous production method therefor. A grain-oriented electrical steel sheet comprises a linear strain portion extending in a direction intersecting a rolling direction of the grain-oriented electrical steel sheet, wherein the linear strain portion has a stress distribution in which a compressive stress region and a tensile stress region alternate in a longitudinal direction of the linear strain portion. The linear strain portion is formed by vibrating the grain-oriented electrical steel sheet in a sheet thickness direction, while irradiating a surface of the grain-oriented electrical steel sheet with an electron beam by repeatedly moving and detaining the electron beam in the direction intersecting the rolling direction of the grain-oriented electrical steel sheet.
    Type: Application
    Filed: April 17, 2020
    Publication date: September 22, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoshihisa ICHIHARA, Takeshi OMURA, Kunihiro SENDA
  • Publication number: 20220282349
    Abstract: The linear groove formation method includes a resist forming process of forming a coated resist on a surface of a steel sheet, a laser irradiating process of irradiating laser beams onto the steel sheet while repeating a laser scanning in a direction intersecting a rolling direction of the steel sheet cyclically in the rolling direction of the steel sheet to remove the coated resist in portions irradiated with the laser beams, and an etching process of forming linear grooves by etching portions of the steel sheet from which the coated resist is removed. In the laser irradiating process, the coated resist is removed by using two or more laser irradiating devices, with a certain irradiation energy, a certain beam diameter in a direction perpendicular to a laser scanning direction, and a certain incidence angle with respect to the surface of the steel sheet.
    Type: Application
    Filed: July 3, 2020
    Publication date: September 8, 2022
    Applicant: JFE Steel Corporation
    Inventors: Takeshi Omura, Yoshihisa Ichihara, Shigehiro Takajo, Hirotaka Inoue
  • Publication number: 20220275487
    Abstract: A grain-oriented electrical steel sheet having linear grooves formed cyclically in a rolling direction of the grain-oriented electrical steel sheet such that a longitudinal direction of the linear grooves intersects the rolling direction, in which each of the linear grooves has a discontinuous portion of center lines where center lines of the groove are shifted in a groove width direction, and when a width of the linear groove is defined as a and a distance in the groove width direction between the center lines in the discontinuous portion of center lines is defined as b, a and b satisfy relational expression (1) below. 0.05?b/a?0.
    Type: Application
    Filed: July 3, 2020
    Publication date: September 1, 2022
    Applicant: JFE Steel Corporation
    Inventors: Yoshihisa Ichihara, Takeshi Omura, Hirotaka Inoue, Shigehiro Takajo, Masanori Odachi, Kunihiro Senda
  • Patent number: 11430599
    Abstract: Iron core vibration and transformer noise can be reduced by using, as a transformer iron core, an iron core formed by a stack of at least two types of grain-oriented electrical steel sheets that differ in magnetostriction by 2×10?7 or more when excited from 0 T to 1.7 T.
    Type: Grant
    Filed: March 29, 2018
    Date of Patent: August 30, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Seiji Okabe, Takeshi Omura, Hirotaka Inoue
  • Publication number: 20220267872
    Abstract: A linear groove formation method including forming a coated resist on a surface of a steel sheet, irradiating two or more laser beams onto the surface of the steel sheet while scanning the laser beams in a direction intersecting the rolling direction of the steel sheet cyclically in a rolling direction of the steel sheet, and forming linear grooves by etching portions of the steel sheet. In the laser irradiating process, the coated resist is removed continuously in a sheet transverse direction of the steel sheet by using the laser beams irradiated from respective ones of two or more laser irradiation devices arranged in the sheet transverse direction, and the laser beams are irradiated by shifting centers of two of the laser beams irradiated from two of the laser two of the laser irradiation devices adjacent to each other in the sheet transverse direction.
    Type: Application
    Filed: July 3, 2020
    Publication date: August 25, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoshihisa ICHIHARA, Takeshi OMURA, Hirotaka INOUE, Shigehiro TAKAJO
  • Patent number: 11387025
    Abstract: Disclosed is a grain-oriented electrical steel sheet including: closure domains, each containing a discontinuous region at a part thereof and extending at an angle within 30° with respect to a transverse direction of the steel sheet, wherein a closure domain overlapping portion in the discontinuous region on one surface of the steel sheet has a length ? in the transverse direction that is longer than a length ? in the transverse direction of the closure domain overlapping portion on the other surface of the steel sheet, and the length ? satisfies 0.5???5.0 and the length ? satisfies 0.2????0.8?. Consequently, the iron loss and the deterioration of magnetostrictive properties are suppressed in discontinuous regions, which would be inevitably formed when magnetic domain refining treatment is performed using a plurality of irradiation devices.
    Type: Grant
    Filed: February 20, 2018
    Date of Patent: July 12, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Takeshi Omura, Hirotaka Inoue, Shigehiro Takajo
  • Publication number: 20220020514
    Abstract: Disclosed is a grain-oriented electrical steel sheet with extremely low iron loss by means of a magnetic domain refining technique. In a grain-oriented electrical steel sheet having a plurality of magnetic domains refined via a local strain introduction portion, when a direct-current external magnetic field is applied to the steel sheet in a rolling direction, for a magnetic flux leaked from the local strain introduction portion at a position 1.0 mm away from a surface of the steel sheet at a side of the local strain introduction portion, a value obtained by dividing an intensity level of a total leakage magnetic flux by an intensity level of a magnetic flux leaked due to causes other than strain is more than 1.2.
    Type: Application
    Filed: November 21, 2019
    Publication date: January 20, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Takeshi OMURA, Yoshihisa ICHIHARA, Kunihiro SENDA, Takahiro KOSHIHARA
  • Publication number: 20210310096
    Abstract: Provided is a method for manufacturing a grain-oriented electrical steel sheet. The method comprises: hot rolling a slab to obtain a hot rolled sheet; subjecting the hot rolled sheet to hot band annealing as necessary; subjecting the hot rolled sheet to cold rolling; subjecting the cold rolled sheet to decarburization annealing; applying an annealing separator having MgO as a main component onto a surface of the decarburization annealed sheet and subjecting the decarburization annealed sheet to final annealing to form the forsterite film; and applying an insulating coating treatment liquid onto the final annealed sheet and subjecting the final annealed sheet to flattening annealing to form a tension-applying insulating coating. A difference in total tensions between one and opposite surfaces of the sheet is less than 0.5 MPa. A difference in tensions between the forsterite films in one and opposite surfaces of the sheet is 0.5 MPa or more.
    Type: Application
    Filed: June 17, 2021
    Publication date: October 7, 2021
    Applicant: JFE STEEL CORPORATION
    Inventors: Takeshi OMURA, Hirotaka INOUE, Seiji OKABE
  • Patent number: 11114227
    Abstract: A non-oriented electrical steel sheet has low iron loss even under inverter excitation and can be suitably used as the iron core of a motor. The non-oriented electrical steel sheet has a specific chemical composition and an average grain size r of 40 ?m to 120 ?m. An area ratio R of a total area of grains having a grain size of ? or less of the thickness of the steel sheet to a cross-sectional area of the steel sheet is 2% or greater, and the average grain size r (?m) and the area ratio R (%) satisfy a condition represented by Expression (1), R>?2.4×r+200 (1).
    Type: Grant
    Filed: December 14, 2016
    Date of Patent: September 7, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Masanori Uesaka, Kunihiro Senda, Takeshi Omura
  • Patent number: 11031163
    Abstract: An excellent low noise property and excellent low iron loss property are obtained. A grain-oriented electrical steel sheet includes refined magnetic domains formed by electron beam irradiation. When the maximum magnetic flux density is 1.7 T, the grain-oriented electrical steel sheet has a residual magnetic flux density of 0.1 to 0.7 times the residual magnetic flux density before the electron beam irradiation and a maximum magnetizing force of 1.1 to 2.0 times the maximum magnetizing force before the electron beam irradiation.
    Type: Grant
    Filed: January 24, 2017
    Date of Patent: June 8, 2021
    Assignee: JFE Steel Corporation
    Inventors: Takeshi Omura, Shigehiro Takajo, Hirotaka Inoue
  • Publication number: 20210043358
    Abstract: A grain-oriented electrical steel sheet for a wound transformer core. The steel sheet having a sheet thickness t, where t and an iron loss deterioration ratio obtained by subjecting the steel sheet under elliptic magnetization satisfy the following relations: (i) when t?0.20 mm, the iron loss deterioration ratio is 60% or less; (ii) when 0.20 mm<t<0.27 mm, the iron loss deterioration ratio is 55% or less; and (iii) when 0.27 mm?t, the iron loss deterioration ratio is 50% or less. The iron loss deterioration ratio is calculated from ((WA?WB)/WB)×100, where WA is iron loss under 50 Hz elliptic magnetization of 1.7 T in a rolling direction and 0.6 T in a direction orthogonal to the rolling direction, and WB is iron loss under 50 Hz alternating magnetization of 1.7 T in the rolling direction.
    Type: Application
    Filed: January 31, 2019
    Publication date: February 11, 2021
    Applicant: JFE STEEL CORPORATION
    Inventors: Hirotaka INOUE, Seiji OKABE, Takeshi OMURA
  • Publication number: 20210027939
    Abstract: Vibration of an iron core is reduced to reduce transformer noise. An iron core for a transformer comprises a plurality of grain-oriented electrical steel sheets stacked together, wherein at least one of the plurality of grain-oriented electrical steel sheets: (1) has a region in which closure domains are formed in a direction crossing a rolling direction and a region in which no closure domains are formed; and (2) has an area ratio R of 0.10% to 30%, the area ratio R being an area ratio, to the whole grain-oriented electrical steel sheet, of a region in which a shrinkage amount at a maximum displacement point when excited in the rolling direction at a maximum magnetic flux density of 1.7 T and a frequency of 50 Hz is at least 2×10?7 less than a shrinkage amount in the region in which no closure domains are formed.
    Type: Application
    Filed: March 29, 2019
    Publication date: January 28, 2021
    Applicant: JFE STEEL CORPORATION
    Inventors: Takeshi OMURA, Hirotaka INOUE, Seiji OKABE
  • Publication number: 20210020349
    Abstract: Vibration of an iron core is reduced to reduce transformer noise. An iron core for a transformer comprises a plurality of grain-oriented electrical steel sheets stacked together, wherein at least one of the plurality of grain-oriented electrical steel sheets: (1) has a region in which closure domains are formed in a direction crossing a rolling direction and a region in which no closure domains are formed; (2) has an area ratio R0 of 0.10% to 3.0%, the area ratio R0 being defined as a ratio of S0 to S; and (3) has an area ratio R1a of 50% or more, the area ratio R1a being defined as a ratio of S1a to S1.
    Type: Application
    Filed: March 29, 2019
    Publication date: January 21, 2021
    Applicant: JFE STEEL CORPORATION
    Inventors: Takeshi OMURA, Hirotaka INOUE, Seiji OKABE
  • Publication number: 20200373046
    Abstract: A grain-oriented electrical steel sheet for a stacked transformer core. The steel sheet having a sheet thickness t, where t and an iron loss deterioration ratio obtained by subjecting the steel sheet under elliptic magnetization satisfy the following relations: (i) when t 0.20 mm, the iron loss deterioration ratio is 85% or less; (ii) when 0.20 mm<t<0.27 mm, the iron loss deterioration ratio is 80% or less; and (iii) when 0.27 mm?t, the iron loss deterioration ratio is 75% or less. The iron loss deterioration ratio is calculated from ((WA?WB)/WB)×100, where WA is iron loss under 50 Hz elliptic magnetization of 1.7 T in a rolling direction and 1.0 T in a direction orthogonal to the rolling direction, and WB is iron loss under 50 Hz alternating magnetization of 1.7 T in the rolling direction.
    Type: Application
    Filed: January 31, 2019
    Publication date: November 26, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Hirotaka INOUE, Seiji OKABE, Takeshi OMURA
  • Publication number: 20200087746
    Abstract: Provided is a grain-oriented electrical steel sheet having better transformer iron loss property than conventional grain-oriented electrical steel sheets. A grain-oriented electrical steel sheet comprises: a steel substrate; a forsterite film on a surface of the steel substrate; and a Cr-depleted layer at a boundary between the steel substrate and the forsterite film, the Cr-depleted layer having a Cr concentration that is 0.70 times to 0.90 times a Cr concentration of the steel substrate.
    Type: Application
    Filed: December 14, 2017
    Publication date: March 19, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Takeshi OMURA, Hirotaka INOUE, Kunihiro SENDA, Seiji OKABE
  • Publication number: 20200051731
    Abstract: Iron core vibration and transformer noise can be reduced by using, as a transformer iron core, an iron core formed by a stack of at least two types of grain-oriented electrical steel sheets that differ in magnetostriction by 2×10?7 or more when excited from 0 T to 1.7 T.
    Type: Application
    Filed: March 29, 2018
    Publication date: February 13, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Seiji OKABE, Takeshi OMURA, Hirotaka INOUE
  • Publication number: 20200035392
    Abstract: Disclosed is a grain-oriented electrical steel sheet including: closure domains, each containing a discontinuous region at a part thereof and extending at an angle within 30° with respect to a transverse direction of the steel sheet, wherein a closure domain overlapping portion in the discontinuous region on one surface of the steel sheet has a length ? in the transverse direction that is longer than a length ? in the transverse direction of the closure domain overlapping portion on the other surface of the steel sheet, and the length ? satisfies 0.5???5.0 and the length ? satisfies 0.2????0.8?. Consequently, the iron loss and the deterioration of magnetostrictive properties are suppressed in discontinuous regions, which would be inevitably formed when magnetic domain refining treatment is performed using a plurality of irradiation devices.
    Type: Application
    Filed: February 20, 2018
    Publication date: January 30, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Takeshi OMURA, Hirotaka INOUE, Shigehiro TAKAJO
  • Patent number: 10533969
    Abstract: To predict the iron loss of a non-oriented electrical steel sheet after shearing, a non-oriented electrical steel sheet is sheared to a certain width, and iron loss Wt(B0) of the non-oriented electrical steel sheet after shearing is estimated according to a predetermined relational expression based on iron loss Wn(B1) in a non-machining-affected zone in which no machining strain is introduced by the shearing and iron loss Wi(B2) in a machining affected zone in which machining strain is introduced.
    Type: Grant
    Filed: November 2, 2015
    Date of Patent: January 14, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Takeshi Omura, Yoshiaki Zaizen, Kunihiro Senda