Patents by Inventor Takuo Sone

Takuo Sone has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20140238956
    Abstract: A directed self-assembling composition for pattern formation includes a block copolymer. The block copolymer includes a polystyrene block having a styrene unit, and a polyalkyl (meth)acrylate block having an alkyl (meth)acrylate unit. The block copolymer has a group that is bound to at least one end of a main chain of the block copolymer and that includes a hetero atom.
    Type: Application
    Filed: May 8, 2014
    Publication date: August 28, 2014
    Applicant: JSR CORPORATION
    Inventors: Yuji NAMIE, Shinya MINEGISHI, Tomoki NAGAI, Takuo SONE
  • Publication number: 20140100339
    Abstract: In general the present invention provides a functionalized polymer prepared by a process comprising the steps of preparing a pseudo-living polymer by polymerizing conjugated monomer with a lanthanide-based catalyst, and reacting the pseudo-living polymer with a functionalizing agent defined by the formula (I) A-R1—Z??(I) where R1 is a divalent bond or divalent organic group comprising from 0 to about 20 carbon atoms, A is a substituent that will undergo an addition reaction with a pseudo-living polymer, and Z is a substituent that will react or interact with silica or carbon black reinforcing fillers, with the proviso that A, R1, and Z are substituents that will not protonate a pseudo-living polymer.
    Type: Application
    Filed: December 10, 2013
    Publication date: April 10, 2014
    Applicants: JSR CORPORATION, BRIDGESTONE CORPORATION
    Inventors: Yoichi OZAWA, H. Jerrold MILLER, Koji MASAKI, Koichi MORITA, Tatsuo FUJIMAKI, Tetsuyo OHUMURA, Takuo SONE, Iwakazu HATTORI
  • Patent number: 8618199
    Abstract: A method for preparing a functionalized polymer comprising the steps of preparing a polymer by polymerizing conjugated diene monomer with a lanthanide-based catalyst, wherein the lanthanide-based catalyst comprises (a) a lanthanide compound, (b) an alkylating agent, and (c) a source of halogen, and reacting the pseudo-living polymer with at least one amide-containing functionalizing agent.
    Type: Grant
    Filed: December 12, 2012
    Date of Patent: December 31, 2013
    Inventors: Yoichi F. Ozawa, H. Jerrold Miller, Koji Masaki, Koichi Morita, Tatsuo Fujimaki, Tetsuya Omura, Takuo Sone, Iwakazu Hattori
  • Patent number: 8557915
    Abstract: A process for simply and inexpensively producing a conjugated diene polymer with a narrow molecular weight distribution and a high cis-bond content at a low cost is provided. The process comprises a polymerization step, wherein a conjugated diene polymer having a cis-1,4-bond content of 98.5 mass % or more and a ratio (Mw/Mn) of the weight average molecular weight (Mw) to the number average molecular weight (Mn) measured by gel permeation chromatography of 2.5 or less is obtained by carrying out a polymerization reaction in conjugated diene compounds using a catalyst composition containing a rare earth element-containing compound or a reaction product of the rare earth element-containing compound with a Lewis base, an aluminoxane and/or organoaluminum compound, and an iodine-containing compound.
    Type: Grant
    Filed: February 13, 2012
    Date of Patent: October 15, 2013
    Assignees: JSR Corporation, Bridgestone Corporation
    Inventors: Takahiro Nakamura, Kouichirou Tani, Ryouji Tanaka, Takuo Sone, Toshihiro Tadaki, Junko Kurazumi, Koji Masaki, Yoichi Ozawa
  • Publication number: 20130260241
    Abstract: A binder composition for batteries, including (A) a polymer that has at least one structural unit selected from the group consisting of structural units represented by the following formulae (a1) to (a5), respectively, and (f) a functional group containing a nitrogen atom, an oxygen atom, a silicon atom, a germanium atom, a tin atom or a combination thereof; and (B) a liquid medium, the polymer (A) having a solubility of no less than 5 g in 100 g of cyclohexane at 25° C. and 1 atom.
    Type: Application
    Filed: November 11, 2011
    Publication date: October 3, 2013
    Applicant: JSR CORPORATION
    Inventors: Takuo Sone, Tsukasa Toyoshima
  • Publication number: 20130102736
    Abstract: A method for preparing a functionalized polymer comprising the steps of preparing a polymer by polymerizing conjugated diene monomer with a lanthanide-based catalyst, wherein the lanthanide-based catalyst comprises (a) a lanthanide compound, (b) an alkylating agent, and (c) a source of halogen, and reacting the pseudo-living polymer with at least one amide-containing functionalizing agent.
    Type: Application
    Filed: December 12, 2012
    Publication date: April 25, 2013
    Inventors: Yoichi OZAWA, H. Jerrold MILLER, Koji MASAKI, Koichi MORITA, Tatsuo FUJIMAKI, Tetsuyo OHUMURA, Takuo SONE, Iwakazu HATTORI
  • Patent number: 8410224
    Abstract: The method for producing a modified conjugated diene based (co)polymer, according to the present invention comprises (a) obtaining a primarily modified polymer by carrying out a primary modification reaction wherein at least one member selected from the group consisting of an alkoxysilane compound and a silanol compound is introduced into the active alkali metal terminal of a conjugated diene based (co)polymer having an active alkali metal terminal, and (b) obtaining a secondarily modified polymer (a modified conjugated diene based (co)polymer) by subjecting the above-obtained primarily modified polymer to reactions comprising (b1) and (b2). (b1): a reaction with a condensation accelerator comprising a metal element. (b2): a reaction with at least one member selected from the group consisting of inorganic acids and metal halides.
    Type: Grant
    Filed: March 21, 2008
    Date of Patent: April 2, 2013
    Assignees: JSR Corporation, Bridgestone Corporation
    Inventors: Takaomi Matsumoto, Masahiro Shibata, Takuo Sone, Toshihiro Tadaki, Ken Tanaka, Ryuji Nakagawa
  • Patent number: 8404785
    Abstract: A method for producing a modified conjugated diene polymer includes a step (A) carrying out a primary modification reaction that reacts a heterocumulene compound having two or more specific functional groups with a conjugated diene polymer having a vinyl content of below 10% and a cis-1,4-bond content of 75% or more and possessing an active end to obtain a primary-modified conjugated diene polymer, and a step (B) carrying out a secondary modification reaction that reacts an active hydrogen-containing compound that includes one or more functional groups selected from the group consisting of an amino group, an imino group, a mercapto group, and a hydroxyl group with the primary-modified conjugated diene polymer to obtain a secondary-modified conjugated diene polymer. The method can produce a modified conjugated diene polymer that exhibits low heat build-up (low fuel consumption) and excellent wear resistance.
    Type: Grant
    Filed: December 27, 2007
    Date of Patent: March 26, 2013
    Assignee: JSR Corporation
    Inventors: Ryouji Tanaka, Kouichirou Tani, Takuo Sone, Toshihiro Tadaki
  • Patent number: 8362126
    Abstract: A method for preparing a functionalized polymer comprising the steps of preparing a polymer by polymerizing conjugated diene monomer with a lanthanide-based catalyst, wherein the lanthanide-based catalyst comprises (a) a lanthanide compound, (b) an alkylating agent, and (c) a source of halogen, and reacting the pseudo-living polymer with at least one amide-containing functionalizing agent.
    Type: Grant
    Filed: December 22, 2009
    Date of Patent: January 29, 2013
    Inventors: Yoichi Ozawa, H. Jerrold Miller, Koji Masaki, Koichi Morita, Tatsuo Fujimaki, Tetsuya Omura, Takuo Sone, Iwakazu Hattori
  • Patent number: 8258241
    Abstract: A method for producing a modified conjugated diene polymer includes a modification step (A) that subjects a conjugated diene polymer having a cis-1,4-bond content of 98.5% or more and possessing an active end to a modification reaction to introduce an alkoxysilane compound having two or more reactive groups including an alkoxysilyl group into the active end of the conjugated diene polymer, and a condensation step (B) that subjects the residue of the alkoxysilane compound introduced into the active end to a condensation reaction in the presence of a condensation catalyst that includes at least one element among the elements of the groups 4A, 2B, 3B, 4B, and 5B in the periodic table. The method can produce a modified conjugated diene polymer that exhibits low heat build-up and excellent wear resistance.
    Type: Grant
    Filed: December 27, 2007
    Date of Patent: September 4, 2012
    Assignee: JSR Corporation
    Inventors: Ryouji Tanaka, Takahiro Nakamura, Takuo Sone, Toshihiro Tadaki
  • Publication number: 20120142851
    Abstract: A process for simply and inexpensively producing a conjugated diene polymer with a narrow molecular weight distribution and a high cis-bond content at a low cost is provided. The process comprises a polymerization step, wherein a conjugated diene polymer having a cis-1,4-bond content of 98.5 mass % or more and a ratio (Mw/Mn) of the weight average molecular weight (Mw) to the number average molecular weight (Mn) measured by gel permeation chromatography of 2.5 or less is obtained by carrying out a polymerization reaction in conjugated diene compounds using a catalyst composition containing a rare earth element-containing compound or a reaction product of the rare earth element-containing compound with a Lewis base, an aluminoxane and/or organoaluminum compound, and an iodine-containing compound.
    Type: Application
    Filed: February 13, 2012
    Publication date: June 7, 2012
    Applicants: BRIDGESTONE CORPORATION, JSR CORPORATION
    Inventors: Takahiro NAKAMURA, Kouichirou Tani, Ryouji Tanaka, Takuo Sone, Toshihiro Tadaki, Junko Kurazumi, Koji Masaki, Yoichi Ozawa
  • Patent number: 8178626
    Abstract: The method for producing a modified conjugated diene based (co)polymer, according to the present invention comprises a step of reacting a conjugated diene based (co)polymer with a metal halide compound to obtain a modified conjugated diene based (co)polymer, the conjugated diene based (co)polymer having a weight-average molecular weight of 150,000 to 2,000,000 and being obtained by bonding, to a polymer having at least a conjugated diene unit, an alkoxysilyl group and an optionally protected primary amino group. The method can satisfactorily produce a conjugated diene based (co)polymer which has a high Mooney viscosity, excellent shape stability and good processability.
    Type: Grant
    Filed: March 21, 2008
    Date of Patent: May 15, 2012
    Assignee: JSR Corporation
    Inventors: Masahiro Shibata, Takaomi Matsumoto, Tamotsu Nagaoka, Takuo Sone, Toshihiro Tadaki
  • Publication number: 20120108737
    Abstract: The method for producing a modified conjugated diene based (co)polymer, according to the present invention comprises a step of reacting a conjugated diene based (co)polymer with a metal halide compound to obtain a modified conjugated diene based (co)polymer, the conjugated diene based (co)polymer having a weight-average molecular weight of 150,000 to 2,000,000 and being obtained by bonding, to a polymer having at least a conjugated diene unit, an alkoxysilyl group and an optionally protected primary amino group. The method can satisfactorily produce a conjugated diene based (co)polymer which has a high Mooney viscosity, excellent shape stability and good processability.
    Type: Application
    Filed: January 10, 2012
    Publication date: May 3, 2012
    Applicant: JSR CORPORATION
    Inventors: Masahiro Shibata, Takaomi Matsumoto, Tamotsu Nagaoka, Takuo Sone, Toshihiro Tadaki
  • Patent number: 8153723
    Abstract: A process for simply and inexpensively producing a conjugated diene polymer with a narrow molecular weight distribution and a high cis-bond content at a low cost is provided. The process comprises a polymerization step, wherein a conjugated diene polymer having a cis-1,4-bond content of 98.5 mass % or more and a ratio (Mw/Mn) of the weight average molecular weight (Mw) to the number average molecular weight (Mn) measured by gel permeation chromatography of 2.5 or less is obtained by carrying out a polymerization reaction in conjugated diene compounds using a catalyst composition containing a rare earth element-containing compound or a reaction product of the rare earth element-containing compound with a Lewis base, an aluminoxane and/or organoaluminum compound, and an iodine-containing compound.
    Type: Grant
    Filed: December 5, 2006
    Date of Patent: April 10, 2012
    Assignees: JSR Corporation, Bridgestone Corporation
    Inventors: Takahiro Nakamura, Kouichirou Tani, Ryouji Tanaka, Takuo Sone, Toshihiro Tadaki, Junko Kurazumi, Koji Masaki, Yoichi Ozawa
  • Publication number: 20110319519
    Abstract: A rubber composition from which a vulcanized rubber suitable for producing, for example, a pneumatic tire having excellent abrasion resistance, breaking strength, rolling resistance, wet skid resistance, and the like can be prepared. The rubber composition comprises a rubber component (A) comprising a diene rubber comprising 20 mass % or more of a modified styrene-butadiene copolymer (a1) and 5 mass % or more of a modified conjugated diene polymer (a2), and a filler (B), wherein the modified conjugated diene polymer (a2) is a conjugated diene polymer obtained by modifying the active terminals of a conjugated diene polymer having a cis-1,4 bond content of 80% or higher, with an alkoxysilane compound, and the filler (B) comprises at least either of 2 to 100 mass parts, relative to 100 mass parts of the rubber component (A), of carbon black (b1) and 30 to 100 mass parts, relative to 100 mass parts of the rubber component (A), of silica (b2).
    Type: Application
    Filed: March 11, 2010
    Publication date: December 29, 2011
    Applicant: JSR CORPORATION
    Inventors: Takuo Sone, Ryouji Tanaka
  • Patent number: 8022129
    Abstract: A conjugated diolefin copolymer rubber is produced by copolymerization of a conjugated diolefin and an aromatic vinyl compound and has a primary amino group and an alkoxysilyl group bonded to the copolymer chain. The conjugated diolefin copolymer rubber contains the aromatic vinyl compound in an amount of 5 to 60 wt %. The aromatic vinyl compound is densely distributed in one terminal of the copolymer chain, and is scarcely distributed in the other terminal. The conjugated diolefin copolymer rubber has a temperature difference (?Tg) of 25° C. or more. The conjugated diolefin copolymer rubber has low hysteresis loss properties as well as improved abrasion resistance, rupture characteristics, and road grip characteristics without impairing wet skid characteristics. A method for producing the conjugated diolefin copolymer rubber is also disclosed.
    Type: Grant
    Filed: March 14, 2008
    Date of Patent: September 20, 2011
    Assignee: JSR Corporation
    Inventors: Toshihiro Tadaki, Masahiro Shibata, Tamotsu Nagaoka, Takuo Sone
  • Publication number: 20110160388
    Abstract: A process for producing a modified conjugated diene-based copolymer comprising bringing a modifier into reaction with the active end of a copolymer of a conjugated diene compound and an aromatic vinyl compound having the active end, wherein a compound having (i) a hydrolyzable functional group having silicon and (ii) a group which can be converted into a protonic amino group or a protonic amino group protected with an eliminable functional group after the reaction is used as the modifier, a step of adding a condensation catalyst is conducted after the modifier is brought into the reaction, and the content of the unit of the aromatic vinyl compound and the structure of the chain of the aromatic vinyl compound are specified.
    Type: Application
    Filed: April 28, 2009
    Publication date: June 30, 2011
    Applicant: Bridgestone Corporation
    Inventors: Ken Tanaka, Yoichi Ozawa, Ryuji Nakagawa, Takuo Sone, Takaimi Matsumoto, Yutaka Nagata
  • Patent number: 7906035
    Abstract: The present invention provides an emulsion composition which has been increased in sulfonic group content, yet has sufficient water resistance and has been enhanced in properties such as small resistance, film-forming property, etc. The emulsion composition contains (A) a water-based solvent, (B) an organic solvent, (C) a sulfonic group-containing polymer soluble in the component (A), and (D) a polymer soluble in the component (B) but insoluble in water. This emulsion composition is enhanced in small resistance and yet has sufficient water resistance and film-forming property.
    Type: Grant
    Filed: December 14, 2004
    Date of Patent: March 15, 2011
    Assignee: JSR Corporation
    Inventors: Kouji Tamori, Takeshi Mogi, Takuo Sone, Akira Nishikawa
  • Patent number: 7893164
    Abstract: There is provided a method for producing a conjugated diolefin (co)polymer rubber excellent in processability, independently of the kind and combination of filling agent incorporated, excellent in a balance among wet-skid characteristics, low hysteresis loss, wear resistance and breaking strength, when vulcanization treatment is performed to form a vulcanized rubber, and useful as a material for a tread or a sidewall member of a tire for low fuel consumption, a large sized tire or a high performance tire.
    Type: Grant
    Filed: September 14, 2005
    Date of Patent: February 22, 2011
    Assignee: JSR Corporation
    Inventors: Takuo Sone, Takaomi Matsumoto, Toshihiro Tadaki
  • Patent number: 7893153
    Abstract: A process for producing a modified conjugated diene polymer includes subjecting an active terminal of a conjugated diene polymer having a vinyl content of less than 10% and a cis-1,4 bond content of 75% or more to a modification reaction with an alkoxysilane compound, and subjecting the alkoxysilane compound (residue) to a condensation reaction in an aqueous solution at a pH of 9 to 14 and a temperature of 85 to 180° C. in the presence of a condensation accelerator including a compound containing titanium. The modified conjugated diene polymer exhibits low heat build-up and increased reinforcing properties when used for a rubber composition, and exhibits excellent wear resistance, mechanical characteristics, and processability.
    Type: Grant
    Filed: October 4, 2006
    Date of Patent: February 22, 2011
    Assignees: JSR Corporation, Bridgestone Corporation
    Inventors: Ryouji Tanaka, Kouichirou Tani, Takuo Sone, Toshihiro Tadaki, Junko Kurazumi, Koji Masaki, Yoichi Ozawa