Patents by Inventor Takuo Sone

Takuo Sone has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20060030677
    Abstract: A method for preparing a functionalized polymer comprising the steps of preparing a pseudo-living polymer by polymerizing conjugated diene monomer with a lanthanide-based catalyst, and reacting the pseudo-living polymer with at least one functionalizing agent defined by the formula (I) where A is a substituent that will undergo an addition reaction with a pseudo-living polymer, R1 is a divalent organic group, R2 is a monovalent organic group, and each R4, which may be the same or different, is a monovalent organic group or a substituent defined by —OR5 where R5 is a monovalent organic group, with the proviso that A, R1, R2, R4, and R5 are substituents that will not protonate a pseudo-living polymer. Also, the functionalized polymer and a vulcanizable composition containing the polymer.
    Type: Application
    Filed: October 6, 2005
    Publication date: February 9, 2006
    Inventors: Yoichi Ozawa, H. Miller, Koji Masaki, Tatsuo Fujimaki, Takuo Sone, Iwakazu Hattori, Koichi Morita
  • Patent number: 6992147
    Abstract: A method for preparing a functionalized polymer comprising the steps of preparing a pseudo-living polymer by polymerizing conjugated diene monomer with a lanthanide-based catalyst, and reacting the pseudo-living polymer with at least one functionalizing agent defined by the formula (I) where A is a substituent that will undergo an addition reaction with a pseudo-living polymer, R1 is a divalent organic group, R2 is a monovalent organic group, and each R4, which may be the same or different, is a monovalent organic group or a substituent defined by —OR5 where R5 is a monovalent organic group, with the proviso that A, R1, R2, R4, and R5 are substituents that will not protonate a pseudo-living polymer. Also, the functionalized polymer and a vulcanizable composition containing the polymer.
    Type: Grant
    Filed: November 10, 2000
    Date of Patent: January 31, 2006
    Assignee: Bridgestone Corporation
    Inventors: Yoichi Ozawa, H. Jerrold Miller, Koji Masaki, Tatsuo Fujimaki, Takuo Sone, Iwakazu Hattori, Koichi Morita
  • Publication number: 20060004131
    Abstract: A functionalized polymer prepared by a process comprising the steps of preparing a pseudo-living polymer by polymerizing conjugated monomer with a lanthanide-based catalyst, and reacting the pseudo-living polymer with a functionalizing agent defined by the formula (I) A-R1-Z??(I) where R1 is a divalent bond or divalent organic group comprising from 0 to about 20 carbon atoms, A is a substituent that will undergo an addition reaction with a pseudo-living polymer, and Z is a substituent that will react or interact with silica or carbon black reinforcing fillers, with the proviso that A, R1, and Z are substituents that will not protonate a pseudo-living polymer.
    Type: Application
    Filed: August 31, 2005
    Publication date: January 5, 2006
    Inventors: Yoichi Ozawa, H. Miller, Koji Masaki, Koichi Morita, Tatsuo Fujimaki, Tetsuyo Ohumura, Takuo Sone, Iwakazu Hattori
  • Publication number: 20050009979
    Abstract: Disclosed are a method for producing a modified conjugated diene polymer improved in quality stability, more enhanced in low heat buildup and reinforcing ability when used in a rubber composition, excellent in wear resistance, mechanical characteristics and processability, and improved in cold flow; and a rubber composition using the same. The method includes a step of modifying an active end of an active end-containing conjugated diene polymer having a cis-1,4-bond content of 75% or more with an alkoxysilane compound containing at least one functional group selected from the group consisting of (a) an epoxy group, (b) an isocyanate group and (c) a carboxyl group, and a step of adding a condensation accelerator to conduct condensation reaction of the alkoxysilane compound (residue) in an aqueous solution having a pH of 9 to 14 and a temperature of 85 to 180° C.
    Type: Application
    Filed: May 21, 2004
    Publication date: January 13, 2005
    Applicant: JSR Corporation
    Inventors: Ryouji Tanaka, Takuo Sone, Toshihiro Tadaki
  • Patent number: 6838526
    Abstract: A novel modified conjugated diene polymer is obtained by polymerizing a conjugated diene compound with a specified catalyst consisting of components (a)-(c) and then reacting with at least one specified compound selected from the group consisting of components (d)-(l), and has a content of cis-1,4-bond of not less than 85% and a ratio of weight average molecular weight to number average molecular weight of not more than 4. And also, a rubber composition comprises the modified conjugated diene polymer a rubber ingredient.
    Type: Grant
    Filed: November 13, 2000
    Date of Patent: January 4, 2005
    Assignees: JSR Corporation, Bridgestone Corporation
    Inventors: Takuo Sone, Ryouji Tanaka, Kouichirou Tani, Iwakazu Hattori, Hiroshi Akema, Atsushi Nakayama
  • Publication number: 20040147694
    Abstract: Novel conjugated diene polymers having good wear resistance, mechanical properties, storage stability, processability and a reduced cold flow are produced by polymerizing a conjugated diene compound with a catalyst of rare earth element compound and reacting the resulting polymer just after the polymerization with at least one compound selected from the group consisting of a halogenated organometallic compound, a halogenated metal compound, an organometallic compound, a heterocumulene compound, a hetero three-membered-ring containing compound, a halogenated isocyano compound, a carboxylic acid, an acid halide, an ester compound, a carbonic ester compound, an acid anhydride and a metal salt of a carboxylic acid as a modifying agent.
    Type: Application
    Filed: January 20, 2004
    Publication date: July 29, 2004
    Applicant: JSR CORPORATION
    Inventors: Takuo Sone, Katsutoshi Nonaka, Iwakazu Hattori, Akio Takashima
  • Patent number: 6747085
    Abstract: A conjugated diene polymer is produced by continuously polymerizing a conjugated diene monomer with a catalyst consisting essentially of specified components (a) to (c) and reacting with at least one of specified components (d) and (e) and has a content of cis-1,4-bond of not less than 85%, a content of 1,2-vinyl bond of not more than 2.0% and a ratio of weight average molecular weight (Mw) to number average molecular weight (Mn) of not more than 5, and contains at least one functional group selected from epoxy group and hydroxyl group in its molecule. And also, a rubber composition comprises 10-200 parts by weight of silica based on 100 parts by weight of rubber ingredient consisting of 10-100% by weight of the above conjugated diene polymer and 90-0% by weight of the other diene polymer or natural rubber.
    Type: Grant
    Filed: September 25, 2002
    Date of Patent: June 8, 2004
    Assignee: JSR Corporation
    Inventors: Takuo Sone, Daisuke Yamazaki, Katsutoshi Nonaka, Iwakazu Hattori
  • Patent number: 6642314
    Abstract: Disclosed is a rubber composition containing (a) 50 parts to 100 parts by weight of polybutadiene rubber having a 1,4-cis bond content of 80 mol % to 100 mol % and a 1,2-vinyl bond content of 0 mol % to 2 mol %, which is modified with an alkoxysilyl group-containing compound, (b) 0 part to 50 parts by weight of diene rubber other than the above-mentioned component (a) (wherein the total amount of component (a) and component (b) is 100 parts by weight), (c) 10 parts to 50 parts by weight of a crosslinkable monomer, (d) 5 parts to 80 parts by weight of an inorganic filler and (e) 0.1 part to 10 parts by weight of an organic peroxide, and a solid golf ball improved in flight, durability and the feeling of ball hitting can be produced from the rubber composition.
    Type: Grant
    Filed: December 31, 2001
    Date of Patent: November 4, 2003
    Assignee: JSR Corporation
    Inventors: Takuo Sone, Toshihiro Tadaki
  • Publication number: 20030065083
    Abstract: A conjugated diene polymer is produced by continuously polymerizing a conjugated diene monomer with a catalyst consisting essentially of specified components (a) to (c) and reacting with at least one of specified components (d) and (e) and has a content of cis-1,4-bond of not less than 85%, a content of 1,2-vinyl bond of not more than 2.0% and a ratio of weight average molecular weight (Mw) to number average molecular weight (Mn) of not more than 5, and contains at least one functional group selected from epoxy group and hydroxyl group in its molecule. And also, a rubber composition comprises 10-200 parts by weight of silica based on 100 parts by weight of rubber ingredient consisting of 10-100% by weight of the above conjugated diene polymer and 90-0% by weight of the other diene polymer or natural rubber.
    Type: Application
    Filed: September 25, 2002
    Publication date: April 3, 2003
    Applicant: JSR CORPORATION
    Inventors: Takuo Sone, Daisuke Yamazaki, Katsutoshi Nonaka, Iwakazu Hattori
  • Publication number: 20020137848
    Abstract: Disclosed is a rubber composition containing (a) 50 parts to 100 parts by weight of polybutadiene rubber having a 1,4-cis bond content of 80 mol % to 100 mol % and a 1,2-vinyl bond content of 0 mol % to 2 mol %, which is modified with an alkoxysilyl group-containing compound, (b) 0 part to 50 parts by weight of diene rubber other than the above-mentioned component (a) (wherein the total amount of component (a) and component (b) is 100 parts by weight), (c) 10 parts to 50 parts by weight of a crosslinkable monomer, (d) 5 parts to 80 parts by weight of an inorganic filler and (e) 0.1 part to 10 parts by weight of an organic peroxide, and a solid golf ball improved in flight, durability and the feeling of ball hitting can be produced from the rubber composition.
    Type: Application
    Filed: December 31, 2001
    Publication date: September 26, 2002
    Applicant: JSR CORPORATION
    Inventors: Takuo Sone, Toshihiro Tadaki
  • Patent number: 6255416
    Abstract: A conjugated diene polymer is obtained by using a specified catalyst system consisting of components (a)-(d) and indicating a high polymerization activity to a conjugated diene compound. Further, a modified conjugated diene polymer is obtained by reacting with at least one specified compound selected from the group consisting of components (e)-(j).
    Type: Grant
    Filed: May 4, 1999
    Date of Patent: July 3, 2001
    Assignee: JSR Corporation
    Inventors: Takuo Sone, Katsutoshi Nonaka, Akio Takashima, Iwakazu Hattori
  • Patent number: 6194505
    Abstract: A rubber composition for solid golf balls comprising: (a) 50 to 100 parts by weight of a polybutadiene rubber with a 1,4-cis bond content of 80% or more, a 1,2-vinyl bond content of 2.0% or less, and a ratio (Mw/Mn) of the weight average molecular weight (Mw) and the number average molecular weight (Mn) of 3.5 or less, (b) 0 to 50 parts by weight of a diene-type rubber other than the component(a), provided that the total amount of the component (a) and component (b) is 100 parts by weight, (c) 10 to 50 parts by weight of a cross-linking monomer, (d) 20 to 80 part by weight of inorganic filler, and (e) an effective amount of an organic peroxide. The solid golf balls prepared from the rubber composition provide a good shot feeling, run a long distance, and exhibit superior durability.
    Type: Grant
    Filed: December 1, 1998
    Date of Patent: February 27, 2001
    Assignee: JSR Corporation
    Inventors: Takuo Sone, Iwakazu Hattori
  • Patent number: 6130299
    Abstract: A method for preparing a conjugated diene polymer characterized by polymerizing a conjugated diene in vapor phase in the presence of an inorganic filler used as a rubber reinforcement agent and a catalyst which comprises (a) a compound containing a rare earth element of an atomic number of from 57 to 71 in the Periodic Table or a compound obtained by the reaction of this rare earth element-containing compound and a Lewis base, (b) an organic aluminum compound of the formula AlR.sup.1 R.sup.2 R.sup.3 or an almoxane, and (c) a halogen-containing compound. The vapor phase polymerization ensures easy control of the molecular weight of the polymer better dispersion of a rubber enforcement agent, and provides a rubber composition with improved rupture characteristics and abrasion resistance.
    Type: Grant
    Filed: November 20, 1997
    Date of Patent: October 10, 2000
    Assignee: JSR Corporation
    Inventors: Takuo Sone, Akio Takashima, Katsutoshi Nonaka, Iwakazu Hattori