Patents by Inventor Takuya Usui
Takuya Usui has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230105090Abstract: An electric brake apparatus includes an electric motor including a plurality of driving circuits, an electric mechanism configured to press a braking member against a braking target member based on driving of the electric motor, and a control device configured to control the driving of the electric motor. The control device detects contact between the braking member and the braking target member based on a change in a current of the electric motor when power is supplied to a part of the driving circuits among the plurality of driving circuits. More specifically, the change amount of the current between before and after the braking member and the braking target member contact each other is larger when power is supplied to a part of the driving circuit than when power is supplied to all of the plurality of driving circuits.Type: ApplicationFiled: March 19, 2021Publication date: April 6, 2023Inventors: Daichi NOMURA, Takuya USUI
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Publication number: 20230070909Abstract: Left front electric brake mechanisms apply a braking force to a left front wheel by actuating an “electric motor of a first left front electric brake mechanism” and an “electric motor of a second left front electric brake mechanism” controllable independently of each other. A first ECU (a control portion) acquires a target thrust force instruction value to be generated on the left front electric brake mechanisms based on a target braking force to be applied to the left front wheel. The first ECU (the control portion) outputs a first control instruction for actuating the electric motor of the first left front electric brake mechanism and a second control instruction for actuating the electric motor of the first left front electric brake mechanism according to a change amount of the target thrust force instruction value.Type: ApplicationFiled: January 29, 2021Publication date: March 9, 2023Inventors: Koki TAKIMOTO, Daisuke GOTO, Takuya USUI
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Publication number: 20230044286Abstract: A disk brake includes a brake mechanism configured to apply a braking force by advancing a piston in a cylinder portion based on driving of an electric motor to thus press inner and outer brake pads against a disk rotor, and an elastic member configured to bias the inner and outer brake pads in an axial direction of the disk rotor and in a direction away from the disk rotor. A biasing force of the elastic member is greater than sliding resistance of the piston on the cylinder portion. Due to this configuration, the disk brake can effectively prevent or reduce the drags of the inner and outer brake pads.Type: ApplicationFiled: December 10, 2020Publication date: February 9, 2023Inventors: Hao YU, Takuya USUI
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Publication number: 20230028403Abstract: The object of the present invention is to find out a component which improves effects of agriculturally active ingredients, which is effective to contribute to reduction of the environmental load even in a small amount, in addition to bringing benefits to the health and/or growth of useful plants, by maximizing the effects of nicosulfuron, reducing phytotoxicity which is an undesired effect on the useful plants, etc. When nicosulfuron and isoxadifen-ethyl are used in combination, by adding a specific surfactant, benefits can be brought to the health and/or growth of useful plants even if the addition amount is remarkably smaller than the amount of the conventional adjuvant used.Type: ApplicationFiled: December 11, 2020Publication date: January 26, 2023Applicant: ISHIHARA SANGYO KAISHA, LTD.Inventors: Taketo SUGANUMA, Yasutsune TANIDA, Takuya USUI
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Publication number: 20220396251Abstract: Provided is an electric brake device including one caliper including at least two electric mechanisms each configured to apply a braking force to a vehicle and to maintain the braking force. The at least two electric mechanisms are to be driven by one drive circuit output, that is, one output from one drive circuit. In this manner, for example, even when it is required to control a large number of electric mechanisms as in a case in which the electric brake device is applied to a twin-bore caliper, the number of drive circuits for driving the electric mechanisms can be reduced, thereby being capable of reducing cost.Type: ApplicationFiled: June 22, 2020Publication date: December 15, 2022Inventors: Daichi NOMURA, Takuya USUI
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Patent number: 11453374Abstract: To provide a disc brake having a planetary gear reduction mechanism that may be satisfactory costly and achieve improved reliability, a planetary gear reduction mechanism of a disc brake according to the present disclosure includes a sun gear having an input gear portion to which rotation from a motor is transmitted and an output gear portion extending axially from a radial central region of the input gear portion, a plurality of planetary gears configured to mesh with the output gear portion of the sun gear, and an internal gear configured to mesh with each planetary gear, and the internal gear has a cylindrical support portion configured to rotatably support the sun gear. Accordingly, at the time of assembly, the axis of the sun gear and the axis of the internal gear may be arranged substantially concentrically, which may result in improved reliability and cost satisfaction.Type: GrantFiled: March 27, 2019Date of Patent: September 27, 2022Assignee: HITACHI ASTEMO, LTD.Inventors: Takashi Mitsugi, Daisuke Hibi, Takayasu Sakashita, Jun Watanabe, Rikiya Yoshizu, Atsushi Odaira, Takuya Usui
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Publication number: 20210039620Abstract: To provide a disc brake having a planetary gear reduction mechanism that may be satisfactory costly and achieve improved reliability, a planetary gear reduction mechanism of a disc brake according to the present disclosure includes a sun gear having an input gear portion to which rotation from a motor is transmitted and an output gear portion extending axially from a radial central region of the input gear portion, a plurality of planetary gears configured to mesh with the output gear portion of the sun gear, and an internal gear configured to mesh with each planetary gear, and the internal gear has a cylindrical support portion configured to rotatably support the sun gear. Accordingly, at the time of assembly, the axis of the sun gear and the axis of the internal gear may be arranged substantially concentrically, which may result in improved reliability and cost satisfaction.Type: ApplicationFiled: March 27, 2019Publication date: February 11, 2021Inventors: Takashi MITSUGI, Daisuke HIBI, Takayasu SAKASHITA, Jun WATANABE, Rikiya YOSHIZU, Atsushi ODAIRA, Takuya USUI
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Patent number: 10850718Abstract: An electric brake apparatus includes an electronic control unit (ECU) configured to move a power piston to cause a braking hydraulic pressure to be generated in a master cylinder by controlling an electric motor of an electric actuator based on an operation on a brake pedal (an input member position). A characteristic update processing portion of the ECU is configured to update, based on an operation amount of the brake pedal, characteristic data indicating a relationship between a hydraulic value transmitted from the ECU via a vehicle data bus and a movement amount of the power piston controlled based on the input member position, and store the updated characteristic data. The ECU is configured to control the electric actuator based on the updated characteristic data when an automatic brake instruction is input.Type: GrantFiled: May 26, 2017Date of Patent: December 1, 2020Assignee: HITACHI AUTOMOTIVE SYSTEMS, LTD.Inventors: Daisuke Goto, Takuya Usui
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Publication number: 20200276964Abstract: A brake operation sensor detects a position of an input member. An angle sensor detects a position of a power piston. An ECU drives and controls an electric motor based on a relative position between the input member and the power piston. Then, the input member and the power piston are subjected to a mechanical limitation on a relative displacement therebetween due to abutment with each other at a step. The ECU advances/retracts the power piston independently of the movement of the input member, and determines the abutment state between the input member and the power piston under the mechanical limitation based on the detected relative position. Then, the ECU corrects the relative position between the input member and the power piston based on this determination to control the electric motor.Type: ApplicationFiled: September 18, 2018Publication date: September 3, 2020Inventors: Daisuke GOTO, Takuya USUI
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Publication number: 20190315322Abstract: Provided is an electric brake apparatus capable of accurately generating a desired braking hydraulic pressure. An ECU moves a power piston to cause a braking hydraulic pressure to be generated in a master cylinder by controlling an electric motor 37 of an electric actuator based on an operation on a brake pedal (an input member position). A characteristic correction processing portion of the ECU corrects, based on an operation amount of the brake pedal, characteristic data indicating a relationship between a hydraulic value transmitted from an ECU via a vehicle data bus and a movement amount of the power piston controlled based on the input member position, and stores it. The ECU controls the electric actuator based on the corrected characteristic data when an automatic brake instruction is input.Type: ApplicationFiled: May 26, 2017Publication date: October 17, 2019Inventors: Daisuke GOTO, Takuya USUI
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Patent number: 10005441Abstract: An electric motor is controlled according to the back and forth movement of an input rod, which is caused by brake pedal operation; a primary piston is propelled to generate hydraulic brake pressure in a master cylinder; and the hydraulic brake pressure is fed back to the input rod through an input piston. The input piston is resiliently held by springs with respect to the primary piston. A jump-in clearance is created between the input piston and the input rod by a rearward spring. At the initial stage of braking, hydraulic brake pressure is not transmitted to the input rod due to the jump-in clearance, which provides jump-in characteristics. The jump-in clearance can be set, regardless of the amount of a relative displacement between the primary piston and the input piston, so that the range of adjustment for regenerative braking can be set larger than the jump-in clearance.Type: GrantFiled: March 31, 2014Date of Patent: June 26, 2018Assignee: HITACHI AUTOMOTIVE SYSTEMS, LTD.Inventors: Kunihiro Matsunaga, Mitsuhiro Endo, Satohiro Koi, Naoki Shirakawa, Atsushi Odaira, Takuya Usui, Hiroshi Shigeta
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Publication number: 20160068146Abstract: An electric motor is controlled according to the back and forth movement of an input rod, which is caused by brake pedal operation; a primary piston is propelled to generate hydraulic brake pressure in a master cylinder; and the hydraulic brake pressure is fed back to the input rod through an input piston. The input piston is resiliency held by springs with respect to the primary piston. A jump-in clearance is created between the input piston and the input rod by a rearward spring. At the initial stage of braking, hydraulic brake pressure is not transmitted to the input rod due to the jump-in clearance, which provides jump-in characteristics. The jump-in clearance can be set, regardless of the amount of a relative displacement between the primary piston and the input piston, so that the range of adjustment for regenerative braking can be set larger than the jump-in clearance.Type: ApplicationFiled: March 31, 2014Publication date: March 10, 2016Inventors: Kunihiro MATSUNAGA, Mitsuhiro ENDO, Satohiro KOI, Naoki SHIRAKAWA, Atsushi ODAIRA, Takuya USUI, Hiroshi SHIGETA
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Publication number: 20160016569Abstract: The present invention controls an electric motor according to a stroke that an input rod performs in response to an operation performed on a brake pedal, and thrusts a primary piston, thereby generating a brake hydraulic pressure in a master cylinder. The brake hydraulic pressure is fed back to the input rod via an input piston and an input plunger. The present invention applies a sliding resistance against the stroke of the input rod by pressing a frictional member of a resistance force applying mechanism against a tapering sliding portion of the input rod with the aid of a spring force of a spring member. A taper angle of the sliding portion allows the sliding resistance to change at a varying ratio according to a position of the input rod, which can lead to stable application of a desired sliding resistance.Type: ApplicationFiled: July 13, 2015Publication date: January 21, 2016Inventors: Atsushi ODAIRA, Takuya USUI
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Patent number: 9180852Abstract: An electric booster includes a housing having one end including a coupling surface where the housing is coupled to a master cylinder, and the other end including an attachment surface where the housing is attached to a vehicle. A controller includes a flat plate-like control board, and the control board is disposed so as to be positioned between a first plane including the attachment surface of the housing where the housing is attached to the vehicle, and a second plane including the coupling surface of the housing where the housing is coupled to the master cylinder.Type: GrantFiled: January 28, 2013Date of Patent: November 10, 2015Assignee: HITACHI AUTOMOTIVE SYSTEMS, LTD.Inventors: Daichi Nomura, Takuya Usui, Toshiyuki Ajima, Hidefumi Iwaki, Kazuhiko Nakano, Hirohumi Watanabe
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Patent number: 9108609Abstract: In normal braking, the operation of an electric motor is controlled according to the amount of operation of a brake pedal to drive a pressing member through a belt drive mechanism and a ball-screw mechanism, thereby pressing a piston to generate a fluid pressure in a master cylinder to obtain a braking force. A predetermined reaction force is applied to the brake pedal by a reaction force spring of a stroke simulator, and a gap is maintained between the pressing member and a movable member, thereby eliminating an uncomfortable feeling in a brake operation caused by fluid pressure variations in the master cylinder. When the electric motor fails, the movable member abuts against the pressing member and directly presses the piston to maintain the braking function. The rear end of the pressing member is inserted into a guide member and the reaction force spring to reduce the axial size.Type: GrantFiled: December 8, 2011Date of Patent: August 18, 2015Assignee: HITACHI AUTOMOTIVE SYSTEMS, LTD.Inventor: Takuya Usui
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Patent number: 8833526Abstract: An electric brake apparatus compares an estimated thrust force corresponding to a predetermined rotational position of an electric motor, which is calculated from an electric current/thrust force conversion function, with a reference thrust force based on a rotational position/thrust force table indicating a relationship between the rotational position of the electric motor and a thrust force of a piston to correct and update the electric current/thrust force conversion function, thereby maintaining a predetermined control accuracy despite wear of a brake pad and other changes over time.Type: GrantFiled: January 30, 2012Date of Patent: September 16, 2014Assignee: Hitachi Automotive Systems, Ltd.Inventors: Daisuke Goto, Hirotaka Oikawa, Takuya Usui
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Patent number: 8770353Abstract: A ball-and-ramp mechanism of a thrust generator includes a rotary ramp member and a rectilinear ramp member, each having a plurality of sloped grooves sloped along a circumferential direction and having an arcuate diametrical cross-section, and a spherical member interposed between the sloped grooves of the ramp members to transmit force from the rotary ramp member to the rectilinear ramp member. Each of the sloped grooves has regions varying in the curvature radius of the diametrical cross-section in a track area where the spherical member contacts the sloped groove. Accordingly, it is possible to improve the durability of the rotary ramp member and the rectilinear ramp member.Type: GrantFiled: September 21, 2011Date of Patent: July 8, 2014Assignee: Hitachi Automotive Systems, Ltd.Inventors: Takuya Usui, Takayasu Sakashita, Atsushi Odaira
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Publication number: 20140090371Abstract: An electric motor is controlled according to an operation of a brake pedal connected to an input rod to drive a ball-screw mechanism through a transmission mechanism, thereby propelling a primary piston and a subpiston to generate brake hydraulic pressure in a master cylinder. The brake hydraulic pressure in the master cylinder is received with an input piston and transmitted to the brake pedal through a plunger rod and the input rod. The input rod and the plunger rod are tiltably connected, through a ball joint, and the plunger rod is axially slidably guided by a guide part of a rear cover. Thus, a lateral force acting on the primary piston or the subpiston is reduced to prevent an increase in sliding resistance and degradation of sealing performance.Type: ApplicationFiled: September 23, 2013Publication date: April 3, 2014Applicant: HITACHI AUTOMOTIVE SYSTEMS, LTD.Inventors: Rikiya YOSHIZU, Takuya USUI, Atsushi ODAIRA
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Patent number: 8678147Abstract: In an electric brake of the present invention, a plunger of an actuator is connected through a pin to a pivot arm to which an engaging pawl engageable with a tooth portion of a ratchet is pivotably attached. A lower surface (a force-receiving portion) of the pin is adapted to receive an upward force which is applied by a tool inserted through a bolt hole threadably engaged with a watertight bolt. When the parking brake is operated (the engaging pawl is engaged with the tooth portion of the ratchet), if supply of current to the coil becomes impossible, the pin is moved upward by means of the tool, to thereby separate the engaging pawl from the tooth portion. Therefore, an emergency action to release the parking brake can be manually conducted.Type: GrantFiled: December 3, 2009Date of Patent: March 25, 2014Assignee: Hitachi, Ltd.Inventor: Takuya Usui
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Patent number: 8336969Abstract: In the normal condition, a braking force is generated by directly supplying to a disk brake a fluid pressure generated in a master cylinder in response to an operation of a brake pedal. In addition, a braking force can be generated by supplying a fluid pressure to the disk brake by actuating a hydraulic pump motor by a controller. When a knock-back occurs due to, for example, rapid turning of a vehicle, a piston is allowed to be displaced backward so that uneven wear of a brake pad and a disk rotor can be prevented. After that, when a cause for the knock-back is eliminated, the piston is caused to move forward and a pad clearance is adjusted by actuating the pump motor by the controller so that deterioration of the responsiveness can be prevented.Type: GrantFiled: January 21, 2009Date of Patent: December 25, 2012Assignee: Hitachi, Ltd.Inventors: Kazumoto Sano, Takuya Usui, Hideaki Ishii