Patents by Inventor Takuya Usui
Takuya Usui has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20050217952Abstract: In an electric brake of the present invention, a plunger of an actuator is connected through a pin to a pivot arm to which an engaging pawl engageable with a tooth portion of a ratchet is pivotably attached. A lower surface (a force-receiving portion) of the pin is adapted to receive an upward force which is applied by a tool inserted through a bolt hole threadably engaged with a watertight bolt. When the parking brake is operated (the engaging pawl is engaged with the tooth portion of the ratchet), if supply of current to the coil becomes impossible, the pin is moved upward by means of the tool, to thereby separate the engaging pawl from the tooth portion. Therefore, an emergency action to release the parking brake can be manually conducted.Type: ApplicationFiled: March 24, 2005Publication date: October 6, 2005Inventor: Takuya Usui
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Patent number: 6915883Abstract: An electric braking apparatus is disclosed in which a rotational movement from a motor is converted into linear movement that moves a brake piston to generate braking force. The electric brake apparatus can perform full parking brake function without sacrificing its original braking function. In operation, immediately after generation of braking force caused by rotation of the rotor (26) supply of electricity to the motor is turned off. After supply of electricity is turned off, however, the rotor (26) is restricted from returning to its original position due to an engagement with an engaging claw (54) via a claw wheel (50), thereby keeping the barking brake remain effective. When electricity is thereafter supplied to the motor, the rotor (26) generates rotational torque sufficiently strong to push down the engaging claw (54) for disengagement, thereby releasing the parking brake.Type: GrantFiled: July 30, 2002Date of Patent: July 12, 2005Assignee: Kabushiki Kaisha Hitachi SeisakushoInventors: Jun Watanabe, Takuya Usui, Hirotaka Oikawa
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Publication number: 20050145448Abstract: One of brake pads 5 is pressed against the disc rotor D by a piston of a caliper 3 which is floatably supported on the carrier 2, and in reaction thereto, the other brake pad 5 is pressed against the disc rotor D by a claw portion 14 on the caliper 3, thereby producing a braking force. During brake release, the spring force of a return spring 22 separates the brake pad 5 from the disc rotor D. A positioning convex portion 27 is provided on the carrier 2 in a standing position adjacent to the return spring 22, and serves to restrict the sideward movement of the distal end portion of the return spring 22. Thus displacement and deformation of the return spring can be prevented, and its functions can be maintained.Type: ApplicationFiled: March 1, 2005Publication date: July 7, 2005Inventors: Jun Watanabe, Takuya Usui
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Patent number: 6854572Abstract: An electrically operated disc brake includes a ball/ramp mechanism operable to convert rotary motion of an electric motor to linear motion and transmit the linear motion to a piston so that the piston is advanced to urge a pair of friction pads against opposite sides of a disc rotor to produce a barking force. The disc brake also includes a pad wear adjusting mechanism operable to threadably move the piston relative to an axially movable member of the ball/ramp mechanism in response to the amount of pad wear. The axially movable member has a female thread along its full length. The piston includes a piston head and a piston rod joined to the piston head. The piston rod has a male thread or threaded section. The threaded section has a length such that the piston can safely be moved together and relative to the axially movable member. The piston also has a smooth section extending from the threaded section toward the disc rotor.Type: GrantFiled: February 26, 2003Date of Patent: February 15, 2005Assignee: Tokico Ltd.Inventor: Takuya Usui
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Publication number: 20040104088Abstract: A motor-driven disk brake having a caliper containing a piston for pressing a brake pad, a rotary actuator and a rotary-to-rectilinear motion converting mechanism for transmitting rotation of the rotary actuator to the piston after converting it into a rectilinear motion. The piston is driven in response to rotation of the rotary actuator to press the brake pad against a disk rotor, thereby generating braking force. A brake releasing mechanism for returning the rotary-to-rectilinear motion converting mechanism to its initial position in the event of a failure in the rotary actuator is interposed between a rotating member and a rectilinearly moving member that constitute the rotary-to-rectilinear motion converting mechanism. The brake releasing mechanism has urging means for generating a torque in the direction for returning the piston in response to the rotation of the rotating member in the direction for advancing the piston.Type: ApplicationFiled: November 26, 2003Publication date: June 3, 2004Inventor: Takuya Usui
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Publication number: 20040035655Abstract: An electrically operated disc brake includes a ball/ramp mechanism operable to convert rotary motion of an electric motor to linear motion and transmit the linear motion to a piston so that the piston is advanced to urge a pair of friction pads against opposite sides of a disc rotor to produce a barking force. The disc brake also includes a pad wear adjusting mechanism operable to threadably move the piston relative to an axially movable member of the ball/ramp mechanism in response to the amount of pad wear. The axially movable member has a female thread along its full length. The piston includes a piston head and a piston rod joined to the piston head. The piston rod has a male thread or threaded section. The threaded section has a length such that the piston can safely be moved together and relative to the axially movable member. The piston also has a smooth section extending-from the threaded section toward the disc rotor.Type: ApplicationFiled: February 26, 2003Publication date: February 26, 2004Inventor: Takuya Usui
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Patent number: 6571921Abstract: A motor-driven disk brake is capable of functioning as a parking brake satisfactorily without degrading the brake operating feeling and impairing the function of operating as a motor-driven brake. A stator and rotor of an electric motor are provided in a caliper body floatably supported on a carrier. The rotation of the rotor is transmitted to a piston after being converted into rectilinear motion through a ball-and-ramp mechanism and an adjusting nut. The piston, together with a claw member, presses brake pads against a disk rotor. A rotation assisting device is provided between the rear end of the rotor and a motor casing. A rotary disk constituting the rotation assisting device is rotated through a wire extending from an external operating member.Type: GrantFiled: May 30, 2001Date of Patent: June 3, 2003Assignee: Tokico Ltd.Inventors: Yukio Ohtani, Tohma Yamaguchi, Takuya Usui
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Publication number: 20030066719Abstract: An electric braking apparatus is disclosed in which a rotational movement from a motor is converted into linear movement that moves a brake piston to generate braking force. The electric brake apparatus can perform full parking brake function without sacrificing its original braking function. In operation, immediately after generation of braking force caused by rotation of the rotor 26, supply of electricity to the motor is turned off. After supply of electricity is turned off, however, the rotor 26 is restricted from returning to its original position due to an engagement with an engaging claw 54 via a claw wheel 50, thereby keeping the barking brake remain effective. When electricity is thereafter supplied to the motor, the rotor 26 generates rotational torque sufficiently strong to push down the engaging claw 54 for disengagement, thereby releasing the parking brake.Type: ApplicationFiled: July 30, 2002Publication date: April 10, 2003Applicant: Tokico, Ltd.Inventors: Jun Watanabe, Takuya Usui, Hirotaka Oikawa
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Patent number: 6491140Abstract: In an electric disc brake a stator and a rotor of an electric motor are disposed in a caliper body, and a rotation of the rotor is converted into a linear movement by a ball-ramp mechanism. Such linear movement is transmitted to a piston, so that brake pads are urged against a disc rotor by the piston and a pawl member. Two external gears are provided on the rotor and internal gears are provided on two discs of the ball-ramp mechanism so that, due to engagement between the external gears and the internal gears, the two discs of the ball-ramp mechanism are rotated with a given rotational ratio with respect to the rotor to cause differential movement which in turn causes one of the discs to shift, thereby advancing the piston.Type: GrantFiled: March 15, 2001Date of Patent: December 10, 2002Assignee: Tokico, Ltd.Inventors: Takuya Usui, Yukio Ohtani
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Patent number: 6374958Abstract: A motor-driven disk brake has a first brake pad and a second brake pad disposed at opposite sides of a disk rotor, a piston disposed so as to face the first brake pad, a claw portion extending over the disk rotor and facing the second brake pad, and an electric motor disposed in the vicinity of the piston. A ball ramp mechanism for converting rotation of the electric motor to a linear motion is disposed between the first brake pad and the electric motor. When the motor is operated, the piston is reciprocally moved by the ball ramp mechanism, to thereby enable application and removal of a braking force relative to the disk rotor by the brake pads.Type: GrantFiled: March 30, 2000Date of Patent: April 23, 2002Assignee: Tokico Ltd.Inventors: Takuya Usui, Yukio Ohtani
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Publication number: 20020023806Abstract: A motor-driven disk brake is capable of functioning as a parking brake satisfactorily without degrading the brake operating feeling and impairing the function of operating as a motor-driven brake. A stator and rotor of an electric motor are provided in a caliper body floatably supported on a carrier. The rotation of the rotor is transmitted to a piston after being converted into rectilinear motion through a ball-and-ramp mechanism and an adjusting nut. The piston, together with a claw member, presses brake pads against a disk rotor. A rotation assisting device is provided between the rear end of the rotor and a motor casing. A rotary disk constituting the rotation assisting device is rotated through a wire extending from an external operating member. The rotation of the rotary disk is transmitted to the rotor through a projection provided on the rotary disk and an engagement pin provided at the rear end of the rotor so as to rotate the rotor, thereby activating the parking brake.Type: ApplicationFiled: May 30, 2001Publication date: February 28, 2002Inventors: Yukio Ohtani, Tohma Yamaguchi, Takuya Usui
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Patent number: 6325182Abstract: The present invention provides a motor driven brake system for generating and releasing braking forces by reciprocal movement of a pair of pads disposed at opposite sides of a disk having an axis. The system comprises a single electric motor, an output portion adapted to be rotated by the electric motor, a first pad pressing member for pressing a first pad against the disk a second pad pressing member for pressing a second pad against the disk, a first converting mechanism and second converting mechanism. The first converting mechanism converts rotation of the output portion to a linear motion so as to move the first pad pressing member reciprocally along the axis of the disk. The second converting mechanism converts rotation of the output portion to a linear motion so as to move the second pad pressing member reciprocally along the axis of the disk.Type: GrantFiled: March 22, 1999Date of Patent: December 4, 2001Assignee: Tokico, Ltd.Inventors: Tohma Yamaguchi, Youichi Kumemura, Yukio Ohtani, Takuya Usui
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Publication number: 20010023798Abstract: In an electric disc brake a stator and a rotor of an electric motor are disposed in a caliper body, and a rotation of the rotor is converted into a linear movement by a ball-ramp mechanism. Such linear movement is transmitted to a piston, so that brake pads are urged against a disc rotor by the piston and a pawl member. Two external gears are provided on the rotor and internal gears are provided on two discs of the ball-ramp mechanism so that, due to engagement between the external gears and the internal gears, the two discs of the ball-ramp mechanism are rotated with a given rotational ratio with respect to the rotor to cause differential movement which in turn causes one of the discs to shift, thereby advancing the piston.Type: ApplicationFiled: March 15, 2001Publication date: September 27, 2001Inventors: Takuya Usui, Yukio Ohtani