Patents by Inventor Tatsuo Arai

Tatsuo Arai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 5004378
    Abstract: The present invention concerns to a clamped cutting tool used in the metalworking field. The clamped cutting tool includes a tool-holder, a shim member placed on the tool-holder, a cutting insert placed on the shim member, and a locking pin held in engagement with the tool-holder for clamping the cutting insert. The tool-holder includes a forward end portion having an insert receving recess formed therein, the recess having a bottom wall and at least one side wall extending upwardly from the bottom wall, the bottom wall including a pin-receiving hole of a circular cross-section formed therein so as to extend downwardly. The shim member has a bore of a circular cross-section formed therethrough, the shim member being disposed on the bottom wall of the recess in such a manner that the bore communicates with and is concentric to the hole of the tool-holder.
    Type: Grant
    Filed: May 18, 1989
    Date of Patent: April 2, 1991
    Assignee: Mitsubishi Metal Corporation
    Inventors: Tatsuo Arai, Katsumi Haga
  • Patent number: 5000625
    Abstract: An inserted cutting tool includes a tool body, a plurality of cutting inserts, a plurality of wedge members and a plurality of clamp screws. The body includes a plurality of pockets formed therein, and each pocket includes a recess for receiving the insert. Each wedge member has a hole formed therethrough and has a first abutment surface disposed in abutment with a front face of the insert and at least one second abutment surface disposed in abutment with the body. Each clamp screw passes through the hole of a respective one of the wedge members and threaded into the body so that the tightening of the clamp screw causes the wedge member to wedge the insert against the body. The first abutment surface of each wedge member is inclined with respect to an axis of the hole in such a manner that a wedge angle defined therebetween ranges from about 30.degree. to about 50.degree..
    Type: Grant
    Filed: July 11, 1988
    Date of Patent: March 19, 1991
    Assignee: Mitsubishi Kinzoku Kabushiki Kaisha
    Inventors: Tatsuo Arai, Takayoshi Saito
  • Patent number: 4966500
    Abstract: In a face milling cutter, a plurality of cutter inserts are detachably mounted to an outer periphery of a forward end portion of a cutter body. The cutter inserts are arranged in peripherally spaced relation to each other about a rotary axis of the cutter body. Each of the cutter inserts has opposite faces one of which, first face being generally in the form of an octagon having eight ridgelines or a hexagon having six ridgelines, which are formed respectively into cutting edges. Each pair of adjacent cutting edges as a major edge are intersected with each other at an obtuse angle.
    Type: Grant
    Filed: September 16, 1988
    Date of Patent: October 30, 1990
    Assignee: Mitsubishi Kinzoku Kabushiki Kaisha
    Inventors: Osamu Tsujimura, Tatsuo Arai, Takayoshi Saito
  • Patent number: 4964762
    Abstract: A combination of a cutter and a fastener unit for fastening the cutter to a tool attachment shaft. The cutter includes a cutter body formed therein with a threaded bore. The fastener unit includes a fastener element having one axial end portion provided on its outer peripheral surface with first threads threadedly engageable with a threaded bore in the tool attachment shaft. The other axial end portion of the fastener element is provided on its outer peripheral surface with second threads threadedly engageable with the threaded bore in the cutter body. The first threads are reverse in a direction of helix to the second treads. An end face of the other axial end portion has a size at most equal to an inner diameter of the threaded bore in the cutter body. If the fastener unit includes a clamper in addition to the fastener element, the cutter body is formed therein with a through bore in place of the threaded bore, and the clamper is received in the through bore.
    Type: Grant
    Filed: September 15, 1988
    Date of Patent: October 23, 1990
    Assignee: Mitsubishi Kinzoku Kabushiki Kaisha
    Inventors: Tatsuo Arai, Takayoshi Saito
  • Patent number: 4954021
    Abstract: An inserted rotary cutter has a tool body, at least one first insert and at least one wiper insert. The body has a plurality of insert mounting seats formed on a forward end portion thereof. Each insert is releasably mounted to a respective insert mounting seat and has had at least one end cutting edge. The inserts are arranged so that the end cutting edge of the wiper insert projects from the end cutting edge of the first insert forwardly from the body. At least one indicating mark is provided on the body for specifying the insert mounting seat, on which the wiper insert is mounted. The insert mounting seat specified by the mark has a dimensional precision within 0.01 mm in a direction along the axis of rotation.
    Type: Grant
    Filed: June 9, 1989
    Date of Patent: September 4, 1990
    Assignee: Mitsubishi Metal Corporation
    Inventors: Osamu Tsujimura, Tatsuo Arai, Takayoshi Saito
  • Patent number: 4930945
    Abstract: An insert rotary cutter includes a cutter body having a forward end face and at least one first cutter insert releasably attached to the cutter body. The first cutter insert is of a generally triangular shape including a front face having three marginal ridges and three corner ridges. Each marginal ridge is comprised of first, second and third ridge portions. The insert has three main cutting edges each defined by a respective first ridge portion, three auxiliary cutting edges each defined by a respective third ridge portion, three corner cutting edges each defined by a respective corner ridge, and three relief cutting edges each defined by a respective second ridge portion. One of the corner cutting edges and the main and auxiliary cutting edges which intersect the corner cutting edge are indexed in active cutting position. The indexed main cutting edge extends generally axially from the body while the indexed auxiliary cutting edge extends slightly beyond the forward end face.
    Type: Grant
    Filed: May 16, 1989
    Date of Patent: June 5, 1990
    Assignee: Mitsubishi Metal Corporation
    Inventors: Tatsuo Arai, Takayoshi Saito, Osamu Tsujimura, Hiroaki Hayashizaki
  • Patent number: 4919573
    Abstract: A ball end mill includes an end mill body, an indexable cutter insert, a clamp screw and shift preventing mechanism. The body has an insert receiving recess formed in a forward end portion thereof. The insert has a front face, a rear face and at least two convexly curved side faces, and has at least two convexly curved main cutting edges each defined by the intersection of a respective one of the convexly curved side faces with the front face. The insert is received in the insert receiving recess with the rear face mated with the bottom face of the recess in such a manner that one of the main cutting edges is indexed in a cutting position.
    Type: Grant
    Filed: September 20, 1988
    Date of Patent: April 24, 1990
    Assignee: Mitsubishi Kinzoku Kabushiki Kaisha
    Inventors: Osamu Tsujimura, Tatsuo Arai, Masayuki Okawa
  • Patent number: 4898499
    Abstract: A ball end mill includes an end mill body having an axis of rotation therethrough and an indexable cutter insert releasably attached to a forward end portion of the body. The insert includes a plate having front and rear faces. The front face has at least one generally arcuate first marginal ridge with the first marginal ridge serving as a respective generally arcuate main cutting edge. The front face has at least one short second marginal ridge with the second marginal ridge serving as a respective short cutting edge. The main cutting edge has a leading end portion disposed at one end thereof and intersecting the short cutting edge in such a manner that an angle defined by the leading end portion and the short cutting edge is obtuse. The front face serves as a rake surface for the cutting edges and has a marginal surface portion disposed adjacent to the short cutting edge and the leading end portion.
    Type: Grant
    Filed: March 4, 1988
    Date of Patent: February 6, 1990
    Assignee: Mitsubishi Kinzoku Kabushiki Kaisha
    Inventors: Osamu Tsujimura, Tatsuo Arai, Masaaki Nakayama, Masayuki Okawa
  • Patent number: 4883391
    Abstract: A ball end mill includes a body, an indexable cutter insert and a clamp screw. The body has a recess formed in a forward end portion thereof and a bore formed therein and opening to a bottom face of the recess. The bore includes a cylindrical portion disposed adjacent the bottom face and an internally threaded portion greater in diameter than the internally threaded portion. The insert includes a front face, a rear face and at least two convexly curved side faces. The front face has at least two convexly curved main cutting edges each defined by the intersection of a respective one of the curved side faces with the front face. The insert has an aperture formed therethrough and extending generally perpendicular to the rear face. The insert is releasably mounted in the recess with the rear face held in contact with the bottom face in such a manner that one of the main cutting edges is indexed in a cutting position.
    Type: Grant
    Filed: September 21, 1988
    Date of Patent: November 28, 1989
    Assignee: Mitsubishi Kinzoku Kabushiki Kaisha
    Inventors: Osamu Tsujimura, Tatsuo Arai, Masayuki Okawa
  • Patent number: 4844666
    Abstract: An insert rotary cutting tool includes a tool body of a generally circular cross-section having an axis of rotation therethrough and having an outer periphery. The cutting tool has plural groups of cutting inserts releasably mounted on the outer periphery of the body with the groups being spaced circumferentially of the body from each other. The inserts of each group are displaced circumferentially of the body and spaced axially of the body. Each of the inserts has a plurality of main cutting edges and is disposed in such a manner that one of the main cutting edges is indexed in a peripheral cutting position to serve as a peripheral cutting edge. The indexed peripheral cutting edges of the inserts are in series axially of the body as viewed circumferentially of the body. The indexed peripheral cutting edges of the inserts of each group have foremost ends disposed on a common helical line extending helically axially of the body.
    Type: Grant
    Filed: August 19, 1987
    Date of Patent: July 4, 1989
    Assignees: Izumo Industrial Co., Ltd., Mitsubishi Kinzoku Kabushiki Kaisha
    Inventors: Osamu Tsujimura, Tatsuo Arai, Nobuo Hiyama
  • Patent number: 4844669
    Abstract: An insert boring tool includes a tool body and a cutting insert releasably mounted thereon. The insert includes a plate defined by front and rear surfaces and a plurality of side faces and having a plurality of corners where adjacent side faces intersect one another. At least one of the corners is removed to provide a corner face. A first cutting edge is defined by the front surface and one of the side faces adjacent to the corner face, and a straight second cutting edge is defined by the front surface and the corner side face. The first and second cutting edges intersect each other at an obtuse angle, and are indexed in an end cutting position. The front surface has a marginal portion extending along the second cutting edge and inclined in such a manner that a thickness of the plate between the marginal portion and the rear surface is progressively reduced toward the second cutting edge.
    Type: Grant
    Filed: January 25, 1988
    Date of Patent: July 4, 1989
    Assignee: Mitsubishi Kinzoku Kabushiki Kaisha
    Inventors: Osamu Tsujimura, Tatsuo Arai, Takayoshi Saito
  • Patent number: 4808044
    Abstract: An insert cutter includes a cutter body of a generally circular cross-section having an axis of rotation therethrough. The cutter also includes a plurality of cutter inserts releasably mounted on a periphery of the cutter body in circumferentially spaced relation to one another. Each of the cutter inserts has a main cutting edge indexed in its peripheral cutting position. The cutter inserts are disposed so that the indexed main cutting edge of at least one of the cutter inserts is provided with an axial rake angle different from axial rake angles of the indexed main cutting edges of the other cutter inserts.
    Type: Grant
    Filed: April 28, 1987
    Date of Patent: February 28, 1989
    Assignee: Mitsubishi Kinzoku Kabushiki Kaisha
    Inventors: Osamu Tsujimura, Tatsuo Arai
  • Patent number: 4808045
    Abstract: An end mill includes a body having a core receiving recess and a cutting insert releasably mounted thereon. An upper surface of the insert has a first cutting edge ridge serving as an outer peripheral cutting edge, a second cutting edge ridge providing an end cutting edge and a third cutting edge ridge providing an inner peripheral cutting edge. The upper surface has a corner where the second and third cutting edge ridge intersecting each other. The upper surface is composed of a central portion and a corner portion including the corner, whereby the third cutting edge ridge comprising a first edge portion defined by a ridge of the corner portion and a second edge portion defined by a ridge of the central portion. At least that portion of the corner portion disposed adjacent the central portion is inclined providing a thickness of the insert is progressively reduced toward the corner. The insert has a negative radial rake at the outer peripheral cutting edge and a positive axial rake.
    Type: Grant
    Filed: June 23, 1987
    Date of Patent: February 28, 1989
    Assignee: Mitsubishi Kinzoku Kabushiki Kaisha
    Inventors: Osamu Tsujimura, Takayoshi Saito, Tatsuo Arai, Yasuzo Funaki
  • Patent number: 4693641
    Abstract: An end mill comprises an end mill body and a throw-away tip mounted on a forward end of the end mill body so as to be spaced from an axis thereof. A core receiving recess is formed at a center of a forward end face of the end mill body and has a size equal to or greater than a distance between the throw-away tip and the axis of the end mill body. The throw-away tip has an end cutting edge formed by a cutting edge ridge located adjacent the forward end of the end mill body and extending from an outer peripheral side of the end mill body toward an inner peripheral side thereof, and outer and inner peripheral cutting edges respectively formed by cutting edge ridges respectively extending from outer and inner peripheral ends of the end cutting edge toward a rearward end of the end mill body. The end mill body may mount at least two throw-away tips disposed symmetrically with respect to the axis thereof.
    Type: Grant
    Filed: December 31, 1985
    Date of Patent: September 15, 1987
    Assignee: Mitsubishi Kinzoku Kabushiki Kaisha
    Inventors: Osamu Tsujimura, Takayoshi Saito, Tatsuo Arai
  • Patent number: 4687383
    Abstract: An insert rotary cutter incldues a cutter body having an axis of rotation therethrough. The cutter body has a plurality of pockets formed in one end thereof in circumferentially distributed relation. A plurality of support members are attached respectively to the pockets. Each of the support members has a recess being open radially and axially outwardly of the cutter body. A plurality of polygonal cutter inserts are positioned respectively in the recesses. The recesses have a depth of one third to two thirds of a thickness of the cutter insert. A plurality of clamp wedges respectively clamp the cutter inserts to the cutter body through the support members.
    Type: Grant
    Filed: March 28, 1986
    Date of Patent: August 18, 1987
    Assignee: Mitsubishi Kinzoku Kabushiki Kaisha
    Inventors: Hiroshi Shimomura, Tatsuo Arai
  • Patent number: 4661032
    Abstract: A control device provided between a master device having a given articulation configuration and a given degree of freedom and a slave manipulator having a given articulation configuration and a given degree of freedom, for causing faithful operation of the slave manipulator according to operation command signals from the master device, comprising: a first position coordinate converter for converting signals of position information concerning articulations of the master device into signals of position information concerning a hand of the master device in a common operating space coordinate system; a selector for selecting specific signals from the output signals of said first position coordinate converter; a second position coordinate converter for converting the signals supplied by said selector into signals of position information concerning the articulations of the slave manipulator; a first controller for giving drive force signals to actuators for the slave manipulator according to the differences between
    Type: Grant
    Filed: December 18, 1985
    Date of Patent: April 28, 1987
    Assignee: Agency of Industrial Science & Technology, Ministry of International Trade & Industry
    Inventor: Tatsuo Arai
  • Patent number: 4529339
    Abstract: A cutter insert of the indexable type comprises a plate of a generally quadrilateral shape including a front face, a rear face and four side faces. The cutter insert has two peripheral cutting edges defined by two opposite side faces and the front face. A pair of notches are formed in two diagonal corners of the cutter insert, and the other two diagonal corners are chamfered to provide respective corner faces which define together with the front face a pair of end cutting edges.
    Type: Grant
    Filed: March 25, 1983
    Date of Patent: July 16, 1985
    Assignee: Mitsubishi Kinzoku Kabushiki Kaisha
    Inventors: Hiroshi Shimomura, Tatsuo Arai
  • Patent number: 4511293
    Abstract: A cutter for processing a surface of a metal workpiece includes a body of a generally circular cross-section. The body has a plurality of generally radially outwardly-opening recesses formed in a circumferential surface of the body in circumferentially spaced relation to each other. Each of the recesses includes a first bearing surface sloping radially outwardly in a direction away from a forward end face of the body and extending to the circumferential surface. The recess also includes a second bearing surface sloping radially outwardly toward the forward end face. The second bearing surface is disposed forwardly of the first bearing surface and disposed at a predetermined angle relative to the first bearing surface. A plurality of cutter inserts of a quadrilateral shape are received in the plurality of recesses, respectively. Two adjacent side faces of the insert are held in contact with the first and second bearing surfaces, respectively.
    Type: Grant
    Filed: December 28, 1982
    Date of Patent: April 16, 1985
    Assignee: Mitsubishi Kinzoku Kabushiki Kaisha
    Inventors: Hiroshi Shimomura, Tatsuo Arai
  • Patent number: D308874
    Type: Grant
    Filed: April 13, 1988
    Date of Patent: June 26, 1990
    Assignee: Mitsubishi Kinzoku Kabushiki Kaisha
    Inventors: Osamu Tsujimura, Tatsuo Arai, Masayuki Okawa
  • Patent number: D309317
    Type: Grant
    Filed: April 13, 1988
    Date of Patent: July 17, 1990
    Assignee: Mitsubishi Kinzoku Kabushiki Kaisha
    Inventors: Osamu Tsujimura, Tatsuo Arai, Masayuki Okawa