Patents by Inventor Tatsuya Miyazaki

Tatsuya Miyazaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9254715
    Abstract: Inner liner rubber composition for a pneumatic tire, which enables improvements in handling stability, fuel economy, elongation at break, sheet processability, air barrier properties, and compounding cost in a balanced manner. Also, pneumatic tire including inner liner formed from the rubber composition. The rubber composition includes: reclaimed butyl rubber; halogenated butyl rubber other than the reclaimed butyl rubber; at least one semi-reinforcing filler selected from finely ground bituminous coal having a specified average particle size, talc, mica, and hard clay; and carbon black having a specific N2SA and/or silica having a specific N2SA. The rubber composition has a predetermined reclaimed butyl rubber content, a predetermined combined content of the reclaimed butyl rubber and the halogenated butyl rubber, a predetermined total semi-reinforcing filler content, and a predetermined combined content of the carbon black and the silica.
    Type: Grant
    Filed: October 24, 2013
    Date of Patent: February 9, 2016
    Assignee: SUMITOMO RUBBER INDUSTRIES, LTD.
    Inventor: Tatsuya Miyazaki
  • Patent number: 9249284
    Abstract: Provided are a rubber composition for tires which provides both adhesion to fiber cords and conductivity even when an inexpensive conductive carbon black is used, and thus achieves a balanced improvement in conductivity, handling stability, fuel economy, elongation at break, adhesion to fiber cords, processability, and tire durability; and a pneumatic tire including the composition. The composition includes, per 100 parts by mass of a rubber component: 1.0-3.5 parts by mass of sulfur with an iron content of 30 ppm or less, calculated as the net sulfur content in the sulfur; and 0.5-15 parts by mass of conductive carbon black having a DBP of 300 ml/100 g or more and an iron content of 60 ppm or more, the composition having a total net sulfur content of 1.0-6.0 parts by mass per 100 parts by mass of the rubber component, and a volume resistivity of 1.0×108 ?·cm or less.
    Type: Grant
    Filed: March 31, 2014
    Date of Patent: February 2, 2016
    Assignee: SUMITOMO RUBBER INDUSTRIES, LTD.
    Inventors: Tatsuya Miyazaki, Soh Ishino
  • Publication number: 20150360514
    Abstract: The present invention provides a tire being excellent in air barrier property and crack resistance at low temperature, without relying on phosphorus resource. The tire has an inner liner composed of a rubber composition comprising 1 to 30 parts by mass of an aliphatic dibasic acid ester and 8 to 30 parts by mass of a resin with a softening point of 60° C. or higher, per 100 parts by mass of a rubber component including at least one selected from the group consisting of butyl rubber, halogenated butyl rubber, and isoprene-based rubber, wherein the rubber composition has a brittle temperature of ?35° C. or lower.
    Type: Application
    Filed: May 18, 2015
    Publication date: December 17, 2015
    Applicant: SUMITOMO RUBBER INDUSTRIES, LTD.
    Inventor: Tatsuya MIYAZAKI
  • Publication number: 20150329704
    Abstract: An object of the present invention is to provide a rubber composition which can prevent mold contamination while maintaining abrasion resistance and wet grip performance, and a tire which has a tread composed of the rubber composition. The rubber composition of the present invention comprises a predetermined amount of at least one selected from the group consisting of stearic acid, a metal salt of saturated fatty acid and a specific mold release agent, a specific resin, silica and a silane coupling agent, based on a diene rubber component, where an amount of an unreacted silane coupling agent in the rubber composition before vulcanization is within a predetermined range.
    Type: Application
    Filed: April 21, 2015
    Publication date: November 19, 2015
    Applicant: SUMITOMO RUBBER INDUSTRIES, LTD.
    Inventors: Tatsuya MIYAZAKI, Akinori NAGAE
  • Publication number: 20150329696
    Abstract: A rubber composition includes a rubber component including oil-extended butadiene rubber and/or styrene-butadiene rubber, an inorganic reinforcement agent having nitrogen adsorption specific surface area of 10 to 60 m2/g, and silica and/or carbon black. The oil-extended rubber has cis content of 95 mol % or greater, vinyl content of 1.2 mol % or less and weight-average molecular weight of 530,000 or greater and is synthesized with rare-earth catalyst. The styrene-butadiene rubber has bound styrene content of 10 to 60 mass % and weight-average molecular weight of 800,000 or greater. The reinforcement agent has formula, mM.xSiOy.zH2O, where M represents one or more metals selected from Al, Mg, Ti, Ca, Zr, oxide of the metal thereof and hydroxide of the metal thereof, m represents whole number of 1 to 5, x represents whole number of to 10, y represents whole number of 2 to 5, and z represents whole number of 0 to 10.
    Type: Application
    Filed: May 13, 2015
    Publication date: November 19, 2015
    Applicant: SUMITOMO RUBBER INDUSTRIES LTD.
    Inventor: Tatsuya Miyazaki
  • Publication number: 20150291765
    Abstract: The present invention provides a modified natural rubber having a good balance of improved fuel economy, heat-aging resistance, processability, and breaking resistance, and a method for producing such a rubber. The present invention also provides a tire rubber composition and a pneumatic tire which are prepared using the modified natural rubber. The present invention relates to a highly purified, modified natural rubber whose pH is adjusted to 2 to 7.
    Type: Application
    Filed: December 2, 2013
    Publication date: October 15, 2015
    Applicant: SUMITOMO RUBBER INDUSTRIES LTD.
    Inventors: Toshiaki Sasaki, Hirotoshi Otsuki, Yuka Yokoyama, Tatsuya Miyazaki, Ryo Mashita
  • Publication number: 20150258537
    Abstract: To provide an exhaust as purifying catalyst where the NO purification ratio at a high temperature is improved. An exhaust gas purifying catalyst containing copper ion-exchanged zeolite having supported thereon zirconium oxide with a crystallite diameter of 39.1 nm or less is provided.
    Type: Application
    Filed: February 19, 2015
    Publication date: September 17, 2015
    Inventors: Kei MOROHOSHI, Tatsuya MIYAZAKI
  • Patent number: 9096742
    Abstract: Provided is a pneumatic tire including a bead apex and/or sidewall reinforcing layer, which achieves balanced improvements in high-hardness properties, elongation at break, and self-heating properties to provide good run-flat durability while maintaining good processability. The pneumatic tire includes a bead apex and/or sidewall reinforcing layer formed from a rubber composition, the composition containing a rubber component (A) and carbon black (B), the rubber component (A) containing, per 100% by mass thereof: 10-75% by mass of a modified butadiene rubber (A1) with a cis content of 50% by mass or less; 5-40% by mass of a polybutadiene rubber (A2) containing 1,2-syndiotactic polybutadiene crystals; and 10-40% by mass of a diene rubber (A3) different from (A1) and (A2), the composition containing 35-65 parts by mass of carbon black (B) per 100 parts by mass of rubber component (A), the carbon black (B) having a BET specific surface area of 18-50 m2/g.
    Type: Grant
    Filed: December 10, 2014
    Date of Patent: August 4, 2015
    Assignee: SUMITOMO RUBBER INDUSTRIES, LTD.
    Inventors: Toshifumi Haba, Tatsuya Miyazaki
  • Publication number: 20150210118
    Abstract: Provided are rubber composition for a fiber ply cord topping, a fiber ply cord topping rubber, a pneumatic tire formed therefrom, and a method for manufacturing the rubber composition for a fiber ply cord topping, which make it possible to provide good conductivity to even fuel efficient and lightweight pneumatic tires. The rubber composition for a fiber ply cord topping includes a rubber component including an isoprene-based rubber and styrene butadiene rubber, and a conductive carbon black having a dibutyl phthalate oil absorption of 300 ml/100 g or more, wherein an amount of the isoprene-based rubber is 20 to 80% by mass and an amount of the styrene butadiene rubber is 20 to 60% by mass, each based on 100% by mass of the rubber component, and an amount of the conductive carbon black is 1 to 10 parts by mass per 100 parts by mass of the rubber component.
    Type: Application
    Filed: December 31, 2014
    Publication date: July 30, 2015
    Applicant: SUMITOMO RUBBER INDUSTRIES, LTD.
    Inventors: Tatsuya MIYAZAKI, Soh ISHINO, Ayuko YAMANA
  • Publication number: 20150197626
    Abstract: The present invention provides a rubber composition for a tread which improves in terms of the fuel efficiency of a rubber composition containing an isoprene-based rubber and also offers favorable abrasion resistance and elongation at break, and a pneumatic tire comprising a tread formed from the rubber composition.
    Type: Application
    Filed: March 25, 2015
    Publication date: July 16, 2015
    Applicant: SUMITOMO RUBBER INDUSTRIES, LTD.
    Inventors: Tatsuya MIYAZAKI, Masanobu NAKAMURA
  • Publication number: 20150191586
    Abstract: Provided is a pneumatic tire including a bead apex and/or sidewall reinforcing layer, which achieves balanced improvements in high-hardness properties, elongation at break, and self-heating properties to provide good run-flat durability while maintaining good processability. The pneumatic tire includes a bead apex and/or sidewall reinforcing layer formed from a rubber composition, the composition containing a rubber component (A) and carbon black (B), the rubber component (A) containing, per 100% by mass thereof: 10-75% by mass of a modified butadiene rubber (A1) with a cis content of 50% by mass or less; 5-40% by mass of a polybutadiene rubber (A2) containing 1,2-syndiotactic polybutadiene crystals; and 10-40% by mass of a diene rubber (A3) different from (A1) and (A2), the composition containing 35-65 parts by mass of carbon black (B) per 100 parts by mass of rubber component (A), the carbon black (B) having a BET specific surface area of 18-50 m2/g.
    Type: Application
    Filed: December 10, 2014
    Publication date: July 9, 2015
    Applicant: SUMITOMO RUBBER INDUSTRIES, LTD.
    Inventors: Toshifumi HABA, Tatsuya MIYAZAKI
  • Patent number: 9074063
    Abstract: The present invention provides a rubber composition capable of improving the rubber strength and fuel economy in a balanced manner, and a pneumatic tire formed from the rubber composition. The present invention relates to a rubber composition including a rubber component, carbon black, and a compound represented by formula (I) below, wherein the amount of the carbon black is 10 to 100 parts by mass per 100 parts by mass of the rubber component: wherein R1 and R2 are the same as or different from each other, and each represent a hydrogen atom, a C1-C20 alkyl group, a C1-C20 alkenyl group, or a C1-C20 alkynyl group; Mr+ represents a metal ion; and r represents a valence of the metal ion.
    Type: Grant
    Filed: November 7, 2013
    Date of Patent: July 7, 2015
    Assignee: SUMITOMO RUBBER INDUSTRIES, LTD.
    Inventors: Masanobu Nakamura, Tatsuya Miyazaki
  • Patent number: 9074078
    Abstract: Provided are a rubber composition in which microfibrillated plant fibers are sufficiently uniformly dispersed to improve tire performance requirements in a balanced manner, and a pneumatic tire formed from the rubber composition. The present invention relates to a rubber composition formed from a masterbatch containing a rubber latex and microfibrillated plant fibers, the masterbatch being obtained by stirring the microfibrillated plant fibers in a solvent with a circulation type or continuous homogenizer and mixing the resulting microfibrillated plant fiber solution with the rubber latex and a cationic polymer, the microfibrillated plant fibers having a mean fiber length of 10 to 150 ?m, the microfibrillated plant fiber solution containing 0.1 to 2.0% by mass of the microfibrillated plant fibers, and the amount of the cationic polymer being 0.01 to 5 parts by mass per 100 parts by mass of the rubber component of the rubber latex.
    Type: Grant
    Filed: January 6, 2014
    Date of Patent: July 7, 2015
    Assignee: SUMITOMO RUBBER INDUSTRIES, LTD.
    Inventors: Tatsuya Miyazaki, Sumiko Miyazaki
  • Patent number: 9074076
    Abstract: Provided are a rubber composition for a tire cord topping, a breaker edge strip, a breaker cushion, or a strip adjacent to cords, which achieves a balanced improvement in handling stability, fuel economy, durability, ride quality, and adhesion; and pneumatic tires including the same. The rubber composition includes: an isoprene-based rubber; a phenol resin and/or an alkylphenol resin; and a partial condensate of HMMM and/or a partial condensate of HMMPME, wherein an amount of the isoprene-based rubber is 60% by mass or higher per 100% by mass of the rubber component; and combined amount of the phenol resin and the alkylphenol resin is 2-3.9 parts by mass, combined amount of the partial condensate of HMMM and the partial condensate of HMMPME is 0.5-5 parts by mass, and an amount of silica is at most 15 parts by mass, each per 100 parts by mass of the rubber component.
    Type: Grant
    Filed: August 31, 2012
    Date of Patent: July 7, 2015
    Assignee: SUMITOMO RUBBER INDUSTRIES, LTD.
    Inventor: Tatsuya Miyazaki
  • Patent number: 9061548
    Abstract: The invention provides a rubber composition for a tire, and a pneumatic tire that are capable of achieving both good fuel economy and a good elongation at break. The rubber composition for a tire according to the invention includes a rubber component containing an isoprene-based rubber; sulfur; and a coumarone-indene resin having a softening point of ?20° C. to 45° C., wherein the coumarone-indene resin is contained in an amount of 0.5 to 20 parts by mass per 100 parts by mass of the rubber component.
    Type: Grant
    Filed: April 20, 2012
    Date of Patent: June 23, 2015
    Assignee: SUMITOMO RUBBER INDUSTRIES, LTD.
    Inventor: Tatsuya Miyazaki
  • Patent number: 9056527
    Abstract: Provided are a rubber composition for a tire which can achieve good handling stability, good fuel economy, good elongation at break, and good steering response in a balanced manner while maintaining good extrusion processability; and a pneumatic tire produced using the rubber composition. The rubber composition includes: 100 parts by mass of a rubber component; 0.5 to 20 parts by mass of an alkylphenol resin; and 0.04 to 10 parts by mass of a methylene donor, wherein the alkylphenol resin is produced from formaldehyde and at least two compounds selected from the group consisting of a 2-alkylphenol, a 3-alkylphenol, and a 4-alkylphenol, and a total amount of the free 2-alkylphenol, 3-alkylphenol, and 4-alkylphenol in the alkylphenol resin is not more than 3% by mass.
    Type: Grant
    Filed: May 16, 2012
    Date of Patent: June 16, 2015
    Assignee: SUMITOMO RUBBER INDUSTRIES, LTD.
    Inventor: Tatsuya Miyazaki
  • Patent number: 9051451
    Abstract: A rubber composition for a breaker topping can achieve balanced improvement of fuel economy, hardness, elongation at break, and adhesion. A pneumatic tire includes a breaker produced using the rubber composition. The rubber composition for a breaker topping includes a rubber component; silica; sulfur; a certain vulcanization accelerator; a compound represented by the following formula and/or a hydrate thereof; and stearic acid and/or cobalt stearate, wherein the mass ratio of the sulfur/the vulcanization accelerator and the total amount of stearic acid and cobalt stearate are set to the respective certain values, the formula being: MO3S—S—(CH2)q—S—SO3M wherein q represents an integer of 3 to 10, and Ms are the same as or different from each other, each representing lithium, potassium, sodium, magnesium, calcium, barium, zinc, nickel, or cobalt.
    Type: Grant
    Filed: May 11, 2012
    Date of Patent: June 9, 2015
    Assignee: Sumitomo Rubber Industries, Ltd.
    Inventor: Tatsuya Miyazaki
  • Patent number: 9023928
    Abstract: The present invention provides a rubber composition that improves in terms of the fuel economy of a rubber composition containing an isoprene-based rubber and also offers favorable durability and favorable processability or adhesion to steel cords, and a pneumatic tire formed from the rubber composition. The present invention relates to a rubber composition for a bead apex, sidewall packing, base tread, or breaker cushion, including: a specific rubber component; a specific amount of a specific carbon black; a specific amount of sulfur; and a specific amount of a compound represented by formula (I) below. The present invention also relates to a rubber composition for a steel cord topping, strip adjacent to steel cords, or tie gum, including: a specific rubber component; a specific amount of a specific carbon black; a specific amount of an organic acid cobalt salt; and a specific amount of a compound represented by the formula (I).
    Type: Grant
    Filed: November 7, 2013
    Date of Patent: May 5, 2015
    Assignee: Sumitomo Rubber Industries, Ltd.
    Inventors: Tatsuya Miyazaki, Masanobu Nakamura
  • Patent number: 9018297
    Abstract: The present invention provides a rubber composition for a tread which improves in terms of the fuel efficiency of a rubber composition containing an isoprene-based rubber and also offers favorable abrasion resistance and elongation at break, and a pneumatic tire comprising a tread formed from the rubber composition.
    Type: Grant
    Filed: November 7, 2013
    Date of Patent: April 28, 2015
    Assignee: Sumitomo Rubber Industries, Ltd.
    Inventors: Tatsuya Miyazaki, Masanobu Nakamura
  • Patent number: 9012541
    Abstract: The present invention provides a rubber composition that allows uniform dispersion of microfibrillated plant fibers so as to improve the required performance for a tire in a balanced manner, and a pneumatic tire formed from the rubber composition. The present invention relates to a rubber composition prepared from a masterbatch obtained by mixing rubber latex, microfibrillated plant fibers and a cationic polymer, wherein 0.01 to 5 parts by mass of the cationic polymer is added per 100 parts by mass of a rubber component of the rubber latex.
    Type: Grant
    Filed: August 29, 2013
    Date of Patent: April 21, 2015
    Assignee: Sumitomo Rubber Industries, Ltd.
    Inventor: Tatsuya Miyazaki