Patents by Inventor Ted H. Cymbaluk

Ted H. Cymbaluk has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230415127
    Abstract: A method comprising a) drying a support material comprising silica at temperature in the range of from about 150° C. to about 220° C. to form a dried support; b) contacting the dried support with methanol to form a slurried support; c) subsequent to b), cooling the slurried support to a temperature of less than about 60° C. to form a cooled slurried support; d) subsequent to c), contacting the cooled slurried support with a titanium alkoxide to form a titanated support; and e) thermally treating the titanated support by heating to a temperature of equal to or greater than about 150° C. for a time period of from about 5 hours to about 30 hours to remove the methanol and yield a dried titanated support.
    Type: Application
    Filed: September 6, 2023
    Publication date: December 28, 2023
    Inventors: Jeremy M. PRAETORIUS, Eric D. SCHWERDTFEGER, Max P. MCDANIEL, Ted H. CYMBALUK, Connor D. BOXELL, Alan L. SOLENBERGER, Kathy S. CLEAR
  • Patent number: 11801490
    Abstract: A method comprising a) drying a support material comprising silica at temperature in the range of from about 150° C. to about 220° C. to form a dried support; b) contacting the dried support with methanol to form a slurried support; c) subsequent to b), cooling the slurried support to a temperature of less than about 60° C. to form a cooled slurried support; d) subsequent to c), contacting the cooled slurried support with a titanium alkoxide to form a titanated support; and e) thermally treating the titanated support by heating to a temperature of equal to or greater than about 150° C. for a time period of from about 5 hours to about 30 hours to remove the methanol and yield a dried titanated support.
    Type: Grant
    Filed: March 21, 2022
    Date of Patent: October 31, 2023
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Jeremy M. Praetorius, Eric D. Schwerdtfeger, Max P. McDaniel, Ted H. Cymbaluk, Connor D. Boxell, Alan L Solenberger, Kathy S. Clear
  • Publication number: 20220203333
    Abstract: A method comprising a) drying a support material comprising silica at temperature in the range of from about 150° C. to about 220° C. to form a dried support; b) contacting the dried support with methanol to form a slurried support; c) subsequent to b), cooling the slurried support to a temperature of less than about 60° C. to form a cooled slurried support; d) subsequent to c), contacting the cooled slurried support with a titanium alkoxide to form a titanated support; and e) thermally treating the titanated support by heating to a temperature of equal to or greater than about 150° C. for a time period of from about 5 hours to about 30 hours to remove the methanol and yield a dried titanated support.
    Type: Application
    Filed: March 21, 2022
    Publication date: June 30, 2022
    Inventors: Jeremy M. PRAETORIUS, Eric D. SCHWERDTFEGER, Max P. MCDANIEL, Ted H. CYMBALUK, Connor D. BOXELL, Alan L. SOLENBERGER, Kathy S. CLEAR
  • Patent number: 11331650
    Abstract: A method comprising a) drying a support material comprising silica at temperature in the range of from about 150° C. to about 220° C. to form a dried support; b) contacting the dried support with methanol to form a slurried support; c) subsequent to b), cooling the slurried support to a temperature of less than about 60° C. to form a cooled slurried support; d) subsequent to c), contacting the cooled slurried support with a titanium alkoxide to form a titanated support; and e) thermally treating the titanated support by heating to a temperature of equal to or greater than about 150° C. for a time period of from about 5 hours to about 30 hours to remove the methanol and yield a dried titanated support.
    Type: Grant
    Filed: December 31, 2018
    Date of Patent: May 17, 2022
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Jeremy M. Praetorius, Eric D. Schwerdtfeger, Max P. McDaniel, Ted H. Cymbaluk, Connor D. Boxell, Alan L. Solenberger, Kathy S. Clear
  • Publication number: 20220017661
    Abstract: Processes for activating chromium polymerization catalysts, which can use lower maximum activation temperatures and shorter activation times than conventional activation methods, and provide polyethylenes with high melt indices, broader molecular weight distributions, and lower long chain branching content. The activation process can comprise heating a supported chromium catalyst in an inert atmosphere to a first temperature (T1) for a first hold time (tH1), followed by allowing the chromium catalyst to attain a second temperature (T2) in the inert atmosphere, then contacting the chromium catalyst with an oxidative atmosphere for a second hold time (tH2), in which T2 can be less than or equal to T1. Additional activation treatments and conditioning steps are disclosed which can be used to enhance the melt index potential of Phillips (Cr/silica) catalysts.
    Type: Application
    Filed: September 20, 2021
    Publication date: January 20, 2022
    Applicant: Chevron Phillips Chemical Company LP
    Inventors: Max P. McDaniel, Kathy S. Clear, William C. Ellis, Deloris R. Gagan, Ted H. Cymbaluk
  • Patent number: 11149098
    Abstract: Processes for activating chromium polymerization catalysts, which can use lower maximum activation temperatures and shorter activation times than conventional activation methods, and provide polyethylenes with high melt indices, broader molecular weight distributions, and lower long chain branching content. The activation process can comprise heating a supported chromium catalyst in an inert atmosphere to a first temperature (T1) for a first hold time (tH1), followed by allowing the chromium catalyst to attain a second temperature (T2) in the inert atmosphere, then contacting the chromium catalyst with an oxidative atmosphere for a second hold time (tH2), in which T2 can be less than or equal to T1. Additional activation treatments and conditioning steps are disclosed which can be used to enhance the melt index potential of Phillips (Cr/silica) catalysts.
    Type: Grant
    Filed: September 20, 2019
    Date of Patent: October 19, 2021
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Max P. McDaniel, Kathy S. Clear, William C. Ellis, Deloris R. Gagan, Ted H. Cymbaluk
  • Publication number: 20200095350
    Abstract: Processes for activating chromium polymerization catalysts, which can use lower maximum activation temperatures and shorter activation times than conventional activation methods, and provide polyethylenes with high melt indices, broader molecular weight distributions, and lower long chain branching content. The activation process can comprise heating a supported chromium catalyst in an inert atmosphere to a first temperature (T1) for a first hold time (tH1), followed by allowing the chromium catalyst to attain a second temperature (T2) in the inert atmosphere, then contacting the chromium catalyst with an oxidative atmosphere for a second hold time (tH2), in which T2 can be less than or equal to T1. Additional activation treatments and conditioning steps are disclosed which can be used to enhance the melt index potential of Phillips (Cr/silica) catalysts.
    Type: Application
    Filed: September 20, 2019
    Publication date: March 26, 2020
    Applicant: Chevron Phillips Chemical Company LP
    Inventors: Max P. McDaniel, Kathy S. Clear, William C. Ellis, Deloris R. Gagan, Ted H. Cymbaluk
  • Patent number: 10287369
    Abstract: A method comprising calcining a catalyst precursor comprising chromium and a silica support material at a temperature in the range of from about 95° C. to about 400° C. in a bed fluidized by a gas flowing at a volumetric flow rate of from about 2.5 to about 30 times the settled volume of the bed per minute to form a calcined catalyst precursor. A method comprising calcining a catalyst precursor comprising chromium and silica at a temperature in the range of from about 95° C. to about 400° C. with a gas flowing through the bed at a gas hourly space velocity of from about 15 to about 200 per hour. A method comprising calcining a catalyst precursor comprising chromium and silica at a temperature in the range of from about 95° C. to about 400° C. with a gas flowing through the bed at a weight hourly space velocity of from about 1.9 to about 240 per hour.
    Type: Grant
    Filed: April 24, 2017
    Date of Patent: May 14, 2019
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Eric D. Schwerdtfeger, Max P. McDaniel, Ted H. Cymbaluk, Jeremy M. Praetorius, Kathy S. Clear, Alan L. Solenberger
  • Publication number: 20190134610
    Abstract: A method comprising a) drying a support material comprising silica at temperature in the range of from about 150° C. to about 220° C. to form a dried support; b) contacting the dried support with methanol to form a slurried support; c) subsequent to b), cooling the slurried support to a temperature of less than about 60° C. to form a cooled slurried support; d) subsequent to c), contacting the cooled slurried support with a titanium alkoxide to form a titanated support; and e) thermally treating the titanated support by heating to a temperature of equal to or greater than about 150° C. for a time period of from about 5 hours to about 30 hours to remove the methanol and yield a dried titanated support.
    Type: Application
    Filed: December 31, 2018
    Publication date: May 9, 2019
    Inventors: Jeremy M. PRAETORIUS, Eric D. SCHWERDTFEGER, Max P. MCDANIEL, Ted H. CYMBALUK, Connor D. BOXELL, Alan L. SOLENBERGER, Kathy S. CLEAR
  • Patent number: 10213766
    Abstract: A method comprising a) drying a support material comprising silica at temperature in the range of from about 150° C. to about 220° C. to form a dried support; b) contacting the dried support with methanol to form a slurried support; c) subsequent to b), cooling the slurried support to a temperature of less than about 60° C. to form a cooled slurried support; d) subsequent to c), contacting the cooled slurried support with a titanium alkoxide to form a titanated support; and e) thermally treating the titanated support by heating to a temperature of equal to or greater than about 150° C. for a time period of from about 5 hours to about 30 hours to remove the methanol and yield a dried titanated support.
    Type: Grant
    Filed: September 18, 2015
    Date of Patent: February 26, 2019
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Jeremy M. Praetorius, Eric D. Schwerdtfeger, Max P. McDaniel, Ted H. Cymbaluk, Connor D. Boxell, Alan L. Solenberger, Kathy S. Clear
  • Publication number: 20180305473
    Abstract: A method comprising calcining a catalyst precursor comprising chromium and a silica support material at a temperature in the range of from about 95° C. to about 400° C. in a bed fluidized by a gas flowing at a volumetric flow rate of from about 2.5 to about 30 times the settled volume of the bed per minute to form a calcined catalyst precursor. A method comprising calcining a catalyst precursor comprising chromium and silica at a temperature in the range of from about 95° C. to about 400° C. with a gas flowing through the bed at a gas hourly space velocity of from about 15 to about 200 per hour. A method comprising calcining a catalyst precursor comprising chromium and silica at a temperature in the range of from about 95° C. to about 400° C. with a gas flowing through the bed at a weight hourly space velocity of from about 1.9 to about 240 per hour.
    Type: Application
    Filed: April 24, 2017
    Publication date: October 25, 2018
    Inventors: Eric D. SCHWERDTFEGER, Max P. MCDANIEL, Ted H. CYMBALUK, Jeremy M. PRAETORIUS, Kathy S. CLEAR, Alan L. SOLENBERGER
  • Patent number: 9944736
    Abstract: Methods for preparing single and dual metallocene catalyst systems containing an activator-support are disclosed. These methods can include precontacting of the activator-support and an organoaluminum compound, as well as sequential contacting of two different metallocene compounds to form a dual metallocene catalyst system.
    Type: Grant
    Filed: October 11, 2016
    Date of Patent: April 17, 2018
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Ted H. Cymbaluk, Max P. McDaniel, Qing Yang, Dennis L. Holtermann
  • Patent number: 9796798
    Abstract: A method comprising a) calcining a silica support at temperature in the range of from about 100° C. to about 500° C. to form a precalcined silica support; b) contacting the precalcined silica support with a titanium alkoxide to form a titanated support; c) subsequent to b), contacting the titanated support with a polyol to form a polyol associated titanated support (PATS); d) contacting at least one of the silica support, pre-calcined silica support, the titanated support, the PATS, or combinations thereof with a chromium-containing compound to form a polymerization catalyst precursor; e) drying the polymerization catalyst precursor to form a dried polymerization catalyst precursor; and f) calcining the dried polymerization catalyst precursor to produce a polymerization catalyst, wherein less than about 0.1 wt. % of a highly reactive volatile organic compound (HRVOC) is emitted during the calcining of the dried polymerization catalyst precursor.
    Type: Grant
    Filed: September 30, 2016
    Date of Patent: October 24, 2017
    Assignee: Chevron Phillips Chemical Company, LP
    Inventors: Jeremy M. Praetorius, Eric D. Schwerdtfeger, Max P. McDaniel, Ted H. Cymbaluk, Connor D. Boxell, Kathy S. Collins, Alan L. Solenberger
  • Publication number: 20170080406
    Abstract: A method comprising a) drying a support material comprising silica at temperature in the range of from about 150° C. to about 220° C. to form a dried support; b) contacting the dried support with methanol to form a slurried support; c) subsequent to b), cooling the slurried support to a temperature of less than about 60° C. to form a cooled slurried support; d) subsequent to c), contacting the cooled slurried support with a titanium alkoxide to form a titanated support; and e) thermally treating the titanated support by heating to a temperature of equal to or greater than about 150° C. for a time period of from about 5 hours to about 30 hours to remove the methanol and yield a dried titanated support.
    Type: Application
    Filed: September 18, 2015
    Publication date: March 23, 2017
    Inventors: Jeremy M. PRAETORIUS, Eric D. SCHWERDTFEGER, Max P. MCDANIEL, Ted H. CYMBALUK, Connor D. BOXELL, Alan L. SOLENBERGER, Kathy S. CLEAR
  • Patent number: 9587048
    Abstract: A method comprising a) calcining a silica support at temperature in the range of from about 100° C. to about 500° C. to form a precalcined silica support; b) contacting the precalcined silica support with a titanium alkoxide to form a titanated support; c) subsequent to b), contacting the titanated support with a polyol to form a polyol associated titanated support (PATS); d) contacting at least one of the silica support, pre-calcined silica support, the titanated support, the PATS, or combinations thereof with a chromium-containing compound to form a polymerization catalyst precursor; e) drying the polymerization catalyst precursor to form a dried polymerization catalyst precursor; and f) calcining the dried polymerization catalyst precursor to produce a polymerization catalyst, wherein less than about 0.1 wt. % of a highly reactive volatile organic compound (HRVOC) is emitted during the calcining of the dried polymerization catalyst precursor.
    Type: Grant
    Filed: April 29, 2015
    Date of Patent: March 7, 2017
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Jeremy M. Praetorius, Eric D. Schwerdtfeger, Max P. McDaniel, Ted H. Cymbaluk, Connor D. Boxell, Kathy S. Collins, Alan L. Solenberger
  • Publication number: 20170029541
    Abstract: Methods for preparing single and dual metallocene catalyst systems containing an activator-support are disclosed. These methods can include precontacting of the activator-support and an organoaluminum compound, as well as sequential contacting of two different metallocene compounds to form a dual metallocene catalyst system.
    Type: Application
    Filed: October 11, 2016
    Publication date: February 2, 2017
    Inventors: Ted H. Cymbaluk, Max P. McDaniel, Qing Yang, Dennis L. Holtermann
  • Publication number: 20170015764
    Abstract: A method comprising a) calcining a silica support at temperature in the range of from about 100° C. to about 500° C. to form a precalcined silica support; b) contacting the precalcined silica support with a titanium alkoxide to form a titanated support; c) subsequent to b), contacting the titanated support with a polyol to form a polyol associated titanated support (PATS); d) contacting at least one of the silica support, pre-calcined silica support, the titanated support, the PATS, or combinations thereof with a chromium-containing compound to form a polymerization catalyst precursor; e) drying the polymerization catalyst precursor to form a dried polymerization catalyst precursor; and f) calcining the dried polymerization catalyst precursor to produce a polymerization catalyst, wherein less than about 0.1 wt. % of a highly reactive volatile organic compound (HRVOC) is emitted during the calcining of the dried polymerization catalyst precursor.
    Type: Application
    Filed: September 30, 2016
    Publication date: January 19, 2017
    Inventors: Jeremy M. Praetorius, Eric D. Schwerdtfeger, Max P. McDaniel, Ted H. Cymbaluk, Connor D. Boxell, Kathy S. Collins, Alan L. Solenberger
  • Patent number: 9493592
    Abstract: Methods for preparing single and dual metallocene catalyst systems containing an activator-support are disclosed. These methods can include precontacting of the activator-support and an organoaluminum compound, as well as sequential contacting of two different metallocene compounds to form a dual metallocene catalyst system.
    Type: Grant
    Filed: September 14, 2015
    Date of Patent: November 15, 2016
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Ted H. Cymbaluk, Max P. McDaniel, Qing Yang, Dennis L. Holtermann, Tony R. Crain
  • Publication number: 20160319052
    Abstract: A method comprising a) calcining a silica support at temperature in the range of from about 100° C. to about 500° C. to form a precalcined silica support; b) contacting the precalcined silica support with a titanium alkoxide to form a titanated support; c) subsequent to b), contacting the titanated support with a polyol to form a polyol associated titanated support (PATS); d) contacting at least one of the silica support, pre-calcined silica support, the titanated support, the PATS, or combinations thereof with a chromium-containing compound to form a polymerization catalyst precursor; e) drying the polymerization catalyst precursor to form a dried polymerization catalyst precursor; and f) calcining the dried polymerization catalyst precursor to produce a polymerization catalyst, wherein less than about 0.1 wt. % of a highly reactive volatile organic compound (HRVOC) is emitted during the calcining of the dried polymerization catalyst precursor.
    Type: Application
    Filed: April 29, 2015
    Publication date: November 3, 2016
    Inventors: Jeremy M. Praetorius, Eric D. Schwerdtfeger, Max P. McDaniel, Ted H. Cymbaluk, Connor D. Boxell, Kathy S. Collins, Alan L. Solenberger
  • Publication number: 20160194420
    Abstract: Methods for preparing single and dual metallocene catalyst systems containing an activator-support are disclosed. These methods can include precontacting of the activator-support and an organoaluminum compound, as well as sequential contacting of two different metallocene compounds to form a dual metallocene catalyst system.
    Type: Application
    Filed: September 14, 2015
    Publication date: July 7, 2016
    Inventors: Ted H. Cymbaluk, Max P. McDaniel, Qing Yang, Dennis L. Holtermann, Tony R. Crain