Abstract: Method and apparatus for collecting valuable products, particularly zinc, from a zinc-containing substance such as electric furnace dust. A shaft type smelting reduction furnace has a packed bed of a carbonaceous solid reducing agent and has upper and lower tuyeres, and a zinc-containing substance is injected through tuyeres to reduce and vaporize zinc, which is directly contacted by a liquid coolant thereby forming a slurry, and the zinc product is collected from the slurry.

Abstract: A console lid comprises a base having a predetermined rigidity and a skin layer member having an inner layer and an outer layer, which covers the base. A cushioning layer made of foamed polyurethane having a thickness that decreases toward the ends thereof is provided between the top of the base and the skin layer member. The skin layer member which has been trimmed is positioned in a mold and the cushioning layer is positioned so that it is in contact with the skin layer member. A plasticized resin is charged into a mold cavity from a gate to form a base. Excellent soft touch and feel is provided by the resulting composite structure since the cushioning layer, made of a soft material, is provided between the base and the skin layer member in a position where such a soft touch or cushioning is most desirable.

Abstract: An air bag cover and manufacturing method thereof wherein the air bag cover comprises a core member which can be formed by injection molding, and a decorative sheet disposed on the surface of the core member. The decorative sheet includes at least two layers, an outer layer and a barrier layer disposed on a back side of the outer layer to protect the outer layer when the core member is injection molded. The core member is made of thermoplastic elastomer which can be thermally fused to the barrier layer. A breakable portion is provided in the barrier layer and core member.

Abstract: When molten steel jetted through an immersion nozzle into a mold for continuous casting is controlled by applying static field between opposed side walls of the mold for the continuous casting, this invention provides cast slabs having good surface and internal qualities by feeding molten steel to the mold for the continuous casting at a throughput of not less than 6 t/min and simultaneously applying a static field having a magnetic flux density of at least 0.5 T to a meniscus portion in the mold for the continuous casting and a static field having a magnetic flux density of not less than 0.5 T to a lower portion of molten steel jetted out from a discharge port of the immersion nozzle.

Abstract: A process for continuously casting steel slabs employing a molten steel containing an oxygen concentration of 30 ppm or less, preferably, 20 ppm or less, using a straight immersion nozzle to which an inert gas is not injected, and disposing a static magnetic field generator on the back surface of the mold for applying the strong static magnetic field to the molten steel within the mold, thereby restricting the flow of the molten steel. With this process, it is possible to prevent the nozzle blocking, and hence to obtain the steel slabs excellent in the internal and surface qualities.

Abstract: A method of manufacturing a hose having an expanded portion and a compression formed portion, including making the expanded portion and the compression formed portion integral and almost simultaneously. The manufacturing process is simple and easy, and the number of manufacturing steps is reduced and the cost can be reduced. The process forms the expanded portion and the compression formed portion from a tube. A rigid, middle core member is inserted into at least one end portion of the tube. This structure is then mounted between mold sections which have an expanded interior cavity when closed. The mold sections are then closed and the end between the middle core member and the opposing inner surface of the mold sections are compressed and formed. After that, the tube is expanded in the mold to conform the tube to the cavity surface by introducing pressurized fluid into the interior of the tube. The conformed tube is removed from the mold sections as a hose with expanded and compression formed portions.

Abstract: A resilient surface sheet element 14 is vacuum molded from a resilient laminate sheet member 13 including a skin sheet 10 and a foam sheet 12. The resilient surface sheet element 14 is placed in a predetermined recess 16 of a female mold 15 for molding an instrument panel. After a first thermoplastic resin 18 is fed into a space between a male mold 17 and the resilient surface sheet element 14 placed in the female mold 15, the female mold 15 and the male mold 17 are closed tightly. The first thermoplastic resin 18 then flows through a first cavity section formed on a rear face of the resilient surface sheet element 14 to be integrated with the resilient surface sheet element 14. Before the first plastic resin 18 completely hardens in the first cavity section, a second thermoplastic resin 21 is injected from an injection gate 20 into a second cavity section adjacent to the first cavity section to securely fuse and join with the first thermoplastic resin 18.

Abstract: One or more streams of molten metal poured into a continuous casting mold are acted on magnetically by static magnetic fields, covering substantially the entire width of the casting mold, thereby reducing the speed of the molten metal streams from the immersion nozzle, unifying the flow profile of the molten metal in the mold, preventing trapping and accumulating of mold powders and inclusions into the cast products. Magnetic poles are provided which are at least as wide as or wider than the minimum width of the cast products and the iron core is arranged on the same face of the casting mold with mutually opposite polarities in the drawing direction. Even if casting conditions change from time to time, defects in final products made of the cast metal are substantially reduced.

Abstract: An apparatus and method for continuous casting steel. A vertical continuous-casting mold consists of a pair of long side frames and a pair of short side frames formed of a metal having low electrical conductivity. An immersion nozzle supplies molten steel to the mold. An induction heating coil surrounded by a backup frame surrounds the vertical continuous-casting mold. The induction heating coil induction-heats the surface of the molten steel and neighboring portions thereof. The apparatus meets the following conditions;.xi..sup.2 =.sigma..sub.1 /.sigma..sub.2 .ltoreq.41/10.ltoreq. .eta.=(2.mu. .sub.0 .multidot..sigma..sub.2 .multidot..omega.).sup.0.5 .multidot.d.ltoreq. 10where .xi. designates the ratio of electrical conductivity of the mold and the molten steel.sigma..sub.1 designates the electrical conductivity of the mold.sigma..sub.2 designates the electrical conductivity of the molten steel.mu..sub.0 designates the permeability in a vacuumd designates the thickness of the mold.omega.

Abstract: Disclosed is a method of refining of a high purity steel capable of effectively lowering impurities in molten steel into respective ultra-low ranges. In secondary refining for molten steel after a molten iron prerefining process and a converting process, a reducing agent and a flux are added on the bath surface within a ladle containing the molten steel decarburized in a converter so that the composition of slag on the bath surface is adjusted in such a manner that the total concentration of FeO and MnO becomes 5 wt % or less, and subsequently, impurities in the molten steel are effectively lowered into respective ultra-low ranges using a RH vacuum degassing unit.

Abstract: In a continuous casting of steel slab, a molten steel is provided having an oxygen concentration of not more than 35 ppm and is supplied from a tundish into a continuous casting mold through a straight immersion nozzle having an open end at the forward end thereof, the mold consisting of a combination of a pair of narrow face mold walls and a pair of wide face mold walls. A traveling magnetic field generating device is disposed on a central area of the outer surface of the wide face mold walls. While the open forward end of the nozzle is positioned in the magnetic field region of the traveling magnetic field generating device, a traveling magnetic field which is perpendicular to the wide face mold walls and which is traveling upward is applied to a flow of the molten steel discharged from the nozzle, thereby controlling the flow. Preferably, an upper or lower static magnetic field generating device or both of them may be also used.

Abstract: A vacuum forming process, and an apparatus for carrying out the same, for imparting a predetermined shape to a sheet material. The process includes the steps of placing a thermally softened sheet material onto a molding surface of a mold and evacuating air remaining between the molding surface of the mold and the sheet material, thereby bringing the sheet material into a close contact with the molding surface of the surface of the mold. The vacuum forming process and apparatus is adapted for giving a predetermined shape to a sheet material having a low elongation ratio.

Abstract: A method of removing non-metallic inclusions from a molten metal by allowing the molten metal to pass through at least first and second vessels which are intermediate between a ladle and a mold. The molten metal is made to stay in the vessel for a period not shorter than 40 seconds while a horizontal rotation is imparted to the molten metal in the first vessel. The molten metal is then transferred from the first vessel to the second vessel. The molten metal in the second vessel is then heated. This method is suitably carried out by an apparatus comprising a first vessel having a discharge opening at its bottom and surrounded by a rotational magnetic field generating device for centrifugation of the molten metal in the first vessel, and a second vessel for receiving the molten metal discharged from the first vessel and provided with a heating device for heating the molten metal received therein.

Abstract: Spray coating is performed utilizing a mixture of refractory material and a combustionable metal powder. The size of the particle of the metal in the mixture is selected so that the particle size is large enough to be treated safely and is small enough to be transported by means of a gas flow. As a carrier gas for carrying the mixture, a non-combustionable gas or fuel gas is used. A fuel gas and a combustion-assisting gas are discharged toward the section to be treated on the surface for directing a combustioning frame. The refractor material with the carrier gas is discharged into the frame established by the fuel gas and the combustion-assisting gas. The average size of the metal particle to be used in the spray coating is limited to be greater than 50 .mu.m. By enlarging the particle size of the metal, combustion of the metal particle becomes difficult. Combustion of such large particle size metal can be assisted by discharging the combustion-assisting gas together with the fuel gas.

Abstract: A dry toner composition comprising (A) a binder resin, (B) a colorant and (C) charge control agents comprising a special metal complex of oxycarboxylic acid (C-1) and a special metal complex of azo compound (C-2) can provide high quality images without causing toner flying even after printed for a long period of time, and thus is useful for providing a dry developer and a process for forming images using said dry developer.

Abstract: A method of oscillating a mold of a vertical continuous caster of the type having a pair of longer side frames and a pair of shorter side frames. The mold is oscillated vertically during the casting. A pair of mold walls, e.g., the longer side frames, are moved towards and away from the cast metal in synchronization with a vertical oscillation of the mold, so as to control the condition for supplying a mold powder into the gap between the mold walls and the cast metal.

Abstract: In order to securely hold a moving belt of a continuous casting device against selective movable side walls, a first group of rotatable control rods which are disposed in a first supply header and an adjacent exhaust header are arranged to produce narrow high pressure zones in the film defined between the cooling pad in which the header are formed and the moving belt. These zones can be selectively moved to juxtapose the side walls when the gap between the walls is adjusted. A second group of rotatable control rods which are disposed in second and third supply headers selectively heat the side edges of the belt which are relatively cool as compared with the center section which is exposed to molten metal. As the side walls are moved apart the width of the edge sections which are exposed to pre-heated coolant can be reduced and the amount of normal temperature coolant applied thereto also increased.

Abstract: A method and apparatus for continuous casting of an elongated thin metal strip achieves substantially high yield without allowing break-out or sticking. The method for casting a continuous elongated metal strip includes a step of driving endless belts at a varying speed so as to apply jerks to the slightly and half-solidified metal that release the metal from the surfaces of the stationary side walls. Applying jerks to the casting chamber by varying the driving speed of the endless belt ensures that the solidifying metal will travel smoothly and thus ensures a high manufacturing yield.

Abstract: A belt type cast sheet continuous caster of the type comprises a pair of opposed circulatorily movable belts, a pair of opposed side plates arranged along opposite side edge portions of the movable belts, coolers which each have numerous water feed openings and water discharge openings opened to the movable belt and are arranged behind the respective movable belts, and movable partition plates which are placed in respective cooling headers and each connected to driving means for moving the partition plates in a width direction of a cast sheet. A casting space is defined by the movable belt and the side plates.

Abstract: A method and apparatus for continuous casting of an elongated thin metal strip achieves substantially high yield without allowing break-out or sticking. The method for casting a continuous elongated metal strip includes a step of driving endless belts at a varying speed so as to apply jerks to the slightly and half-solidified metal that release the metal from the surfaces of the stationary side walls. Applying jerks to the casting chamber by varying the driving speed of the endless belt ensures that the solidifying metal will travel smoothly and thus ensures a high manufacturing yield.