Patents by Inventor Tetsuya Marubayashi

Tetsuya Marubayashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11359283
    Abstract: A substrate processing apparatus includes a reaction tube defining a substrate processing chamber; a gas inlet provided at a lower portion of the reaction tube to supply a process gas; a first buffer unit for temporarily retaining the process gas, the first buffer unit at a first side of an inner surface of the reaction tube and includes a plurality of gas supply holes; and a gas outlet provided at a second side of the inner surface of the reaction tube opposite to the first side, to exhaust the process gas from the process chamber. The gas supply holes are provided from an upper end portion of the first buffer unit to a lower end portion of the first buffer unit, and the process gas is supplied through the plurality of gas supply holes into the process chamber, passes through the process chamber, and exhausted through the gas outlet.
    Type: Grant
    Filed: November 17, 2017
    Date of Patent: June 14, 2022
    Assignee: KOKUSAI ELECTRIC CORPORATION
    Inventors: Tetsuya Marubayashi, Satoru Murata, Kosuke Takagi, Atsushi Hirano, Kiyoaki Yamada, Haruo Morikawa
  • Publication number: 20200312631
    Abstract: Described herein is a technique capable of reducing a difference in processing results between substrates. According to one aspect of the technique, there is provided a reaction tube having a process chamber; a gas introduction portion provided at a lower end; a first supplier provided along a side surface to face a substrate processing region; and a preheating portion provided lower than the substrate processing region, the preheating portion including: a first preheating portion extending in a direction from the gas introduction portion toward a ceiling; and a second preheating portion extending in a direction perpendicular to the above direction, wherein the preheating portion connects the gas introduction portion with the first supplier by combining the first preheating portion and the second preheating portion.
    Type: Application
    Filed: March 26, 2020
    Publication date: October 1, 2020
    Applicant: KOKUSAI ELECTRIC CORPORATION
    Inventors: Tetsuya MARUBAYASHI, Satoru MURATA, Atsushi HIRANO, Iwao NAKAMURA
  • Publication number: 20180142353
    Abstract: A substrate processing apparatus includes a reaction tube defining a substrate processing chamber; a gas inlet provided at a lower portion of the reaction tube to supply a process gas; a first buffer unit for temporarily retaining the process gas, the first buffer unit at a first side of an inner surface of the reaction tube and includes a plurality of gas supply holes; and a gas outlet provided at a second side of the inner surface of the reaction tube opposite to the first side, to exhaust the process gas from the process chamber. The gas supply holes are provided from an upper end portion of the first buffer unit to a lower end portion of the first buffer unit, and the process gas is supplied through the plurality of gas supply holes into the process chamber, passes through the process chamber, and exhausted through the gas outlet.
    Type: Application
    Filed: November 17, 2017
    Publication date: May 24, 2018
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Tetsuya MARUBAYASHI, Satoru MURATA, Kosuke TAKAGI, Atsushi HIRANO, Kiyoaki YAMADA, Haruo MORIKAWA
  • Patent number: 8070880
    Abstract: Provided is a substrate processing apparatus. The substrate processing apparatus includes a reaction tube, a substrate holder, a gas nozzle, a heating unit, a temperature detector, and an exhaust unit. The reaction tube accommodates and processes substrates. The substrate holder holds substrates stacked at predetermined intervals in the reaction tube. The gas nozzle is installed along a stacked direction of the substrates. The heating unit heats the substrates. The temperature detector is installed along the stacked direction of the substrates. The exhaust unit exhausts an inside atmosphere of the reaction tube. Each of the gas nozzle and the temperature detector includes first and second parts and is supported by a narrow tube supporting member including first and second supporting parts. The first supporting part makes contact with the first part. The second supporting part is parallel with the second part and supports the second part.
    Type: Grant
    Filed: October 21, 2008
    Date of Patent: December 6, 2011
    Assignee: Hitachi Kokusai Electric, Inc.
    Inventors: Tetsuya Marubayashi, Yasuhiro Inokuchi
  • Patent number: 8071477
    Abstract: Formation of a boron compound is suppressed on the inner wall of a nozzle disposed in a high-temperature region of a process chamber. A semiconductor device manufacturing method comprises forming a boron doped silicon film by simultaneously supplying at least a boron-containing gas as a constituent element and a chlorine-containing gas a constituent element to a gas supply nozzle installed in a process chamber in a manner that concentration of chlorine (Cl) is higher than concentration of boron in the gas supply nozzle.
    Type: Grant
    Filed: December 14, 2009
    Date of Patent: December 6, 2011
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Atsushi Moriya, Tetsuya Marubayashi, Yasuhiro Inokuchi
  • Publication number: 20100151682
    Abstract: Formation of a boron (B) compound is suppressed on the inner wall of a nozzle disposed in a high-temperature region of a process chamber. A semiconductor device manufacturing method comprises forming a boron (B)-doped silicon film by simultaneously supplying at least a gas containing boron (B) as a constituent element and a gas containing chlorine (Cl) as a constituent element to a gas supply nozzle installed in a process chamber in a manner such that concentration of chlorine (Cl) is higher than concentration of boron (B) in the gas supply nozzle.
    Type: Application
    Filed: December 14, 2009
    Publication date: June 17, 2010
    Applicant: HITACHI-KOKUSAI ELECTRIC INC.
    Inventors: Atsushi MORIYA, Tetsuya MARUBAYASHI, Yasuhiro INOKUCHI
  • Publication number: 20100058984
    Abstract: Process gas discharged from a bypass pipe to a gas exhaust system can be prevented from diffusing back to the inside of a process chamber without having to install a dedicated vacuum pump at the downstream side of the bypass pipe. The substrate processing apparatus includes a process chamber accommodating a substrate, a gas supply system supplying process gas from a process gas source to the process chamber for processing the substrate, a gas exhaust system configured to exhaust the process chamber, two or more vacuum pumps installed in series at the gas exhaust system, and a bypass pipe connected between the gas supply system and the gas exhaust system. The most upstream one of the vacuum pumps is a mechanical booster pump, and the bypass pipe is connected between the mechanical booster pump and the rest vacuum pumps located at a downstream side of the mechanical booster pump.
    Type: Application
    Filed: September 3, 2009
    Publication date: March 11, 2010
    Inventors: Tetsuya Marubayashi, Atsushi Moriya
  • Publication number: 20090116936
    Abstract: Provided is a substrate processing apparatus. The substrate processing apparatus includes a reaction tube, a substrate holder, a gas nozzle, a heating unit, a temperature detector, and an exhaust unit. The reaction tube accommodates and processes substrates. The substrate holder holds substrates stacked at predetermined intervals in the reaction tube. The gas nozzle is installed along a stacked direction of the substrates. The heating unit heats the substrates. The temperature detector is installed along the stacked direction of the substrates. The exhaust unit exhausts an inside atmosphere of the reaction tube. Each of the gas nozzle and the temperature detector includes first and second parts and is supported by a narrow tube supporting member including first and second supporting parts. The first supporting part makes contact with the first part. The second supporting part is parallel with the second part and supports the second part.
    Type: Application
    Filed: October 21, 2008
    Publication date: May 7, 2009
    Inventors: Tetsuya MARUBAYASHI, Yasuhiro Inokuchi
  • Patent number: 6332898
    Abstract: A substrate processing apparatus comprises a semiconductor wafer processing chamber, a wafer transfer device, a wafer cassette holding unit, a wafer cassette transfer device and a wafer cassette bringing in/out section disposed in this order and a housing. The wafer cassette holding unit is movable between a wafer processing time position and a maintenance time position thereof and the wafer cassette transfer device is movable between a wafer processing time position and a maintenance time position thereof. The wafer cassette bringing in/out section is capable of rotating forward of the housing, whereby the front face of said housing is opened.
    Type: Grant
    Filed: May 5, 2000
    Date of Patent: December 25, 2001
    Assignee: Kokusai Electric Co., Ltd.
    Inventors: Kouji Tometsuka, Mitsuhiro Hirano, Tetsuya Marubayashi
  • Patent number: 6143040
    Abstract: A substrate processing apparatus comprises a semiconductor wafer processing chamber, a wafer transfer device, a wafer cassette holding unit, a wafer cassette transfer device and a wafer cassette bringing in/out section disposed in this order and a housing. The wafer cassette holding unit is movable between a wafer processing time position and a maintenance time position thereof and the wafer cassette transfer device is movable between a wafer processing time position and a maintenance time position thereof. The wafer cassette bringing in/out section is capable of rotating forward of the housing, whereby the front face of said housing is opened.
    Type: Grant
    Filed: February 27, 1998
    Date of Patent: November 7, 2000
    Assignee: Kokusai Electric Co., Ltd.
    Inventors: Kouji Tometsuka, Mitsuhiro Hirano, Tetsuya Marubayashi
  • Patent number: D997892
    Type: Grant
    Filed: May 26, 2020
    Date of Patent: September 5, 2023
    Assignee: KOKUSAI ELECTRIC CORPORATION
    Inventors: Satoshi Aizawa, Tetsuya Marubayashi, Kiyoaki Yamada