Patents by Inventor Thomas A. Carls

Thomas A. Carls has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12279798
    Abstract: A method facilitates the treatment of the spine of a patient by providing simultaneous access through at least a first opening and a second opening formed in the patient. For example, the method can include the acts of positioning the patient on a surgical table, providing the first opening into a posterior portion of the patient, providing the second opening into a lateral portion of the patient, inserting a first device through the first opening into the patient to contact the spine in a first direction that is transverse to the coronal plane of the patient, and inserting a second device through the second opening into the patient to contact the spine in a second direction that is transverse to the sagittal plane of the patient, where the first and second openings are accessible simultaneously, and, when the first and second devises are inserted into the patient, the position of the patient is stationary with respect to a portion of the table.
    Type: Grant
    Filed: March 27, 2024
    Date of Patent: April 22, 2025
    Assignee: WARSAW ORTHOPEDIC, INC.
    Inventors: Jeffrey W. Beale, Thomas A. Carls, Richard A. Hynes, Matthew M. Morrison
  • Patent number: 12268519
    Abstract: A system for assessing a status of a spinal implant includes a wearable apparatus having an electronics system and one or more spinal implants in communication with the wearable apparatus. The electronics system includes a first short-range receiver, a first short-range transmitter, and an inertial measurement unit. The wearable apparatus is configured to constrain one or more movements of a wearer when worn. The one or more spinal implants include one or more sensors configured to measure one or more characteristics of a fusion status of the spinal implant, a second short-range receiver, and a second short-range transmitter. The one or more spinal implants are configured to communicate one or more of the measured characteristics to the wearable apparatus via the second transmitter.
    Type: Grant
    Filed: April 22, 2020
    Date of Patent: April 8, 2025
    Assignee: WARSAW ORTHOPEDIC, INC.
    Inventors: Newton Metcalf, Arjun Siby Kurian, Nicholas Benson, Kevin T. Foley, Thomas A. Carls
  • Publication number: 20240293184
    Abstract: Methods and systems for intraoperatively determining alignment parameters of a spine during a spinal surgical procedure are disclosed herein. In some embodiments, a method of intraoperatively determining an alignment parameter of a spine during a surgical procedure includes receiving initial image data of the spine including multiple vertebrae and identifying a geometric feature associated with each vertebra in the initial image data. The geometric features each have a pose in the initial image data and characterize a three-dimensional (3D) shape of the associated vertebra. The method further comprises receiving intraoperative image data of the spine and registering the initial image data to the intraoperative image data. The method can then update the pose of each geometric feature based on the registration and the intraoperative image data, and determine the alignment parameter based on the updated poses of the geometric features associated with two or more of the vertebrae.
    Type: Application
    Filed: May 14, 2024
    Publication date: September 5, 2024
    Inventors: Robert Bruce Grupp, JR., David Lee Fiorella, Thomas A. Carls, Samuel R. Browd, Adam Gabriel Jones, James Andrew Youngquist, Richard Earl Simpkinson
  • Publication number: 20240238022
    Abstract: A method facilitates the treatment of the spine of a patient by providing simultaneous access through at least a first opening and a second opening formed in the patient. For example, the method can include the acts of positioning the patient on a surgical table, providing the first opening into a posterior portion of the patient, providing the second opening into a lateral portion of the patient, inserting a first device through the first opening into the patient to contact the spine in a first direction that is transverse to the coronal plane of the patient, and inserting a second device through the second opening into the patient to contact the spine in a second direction that is transverse to the sagittal plane of the patient, where the first and second openings are accessible simultaneously, and, when the first and second devises are inserted into the patient, the position of the patient is stationary with respect to a portion of the table.
    Type: Application
    Filed: March 27, 2024
    Publication date: July 18, 2024
    Inventors: Jeffrey W. Beale, Thomas A. Carls, Richard A. Hynes, Matthew M. Morrison
  • Patent number: 12011227
    Abstract: Methods and systems for intraoperatively determining alignment parameters of a spine during a spinal surgical procedure are disclosed herein. In some embodiments, a method of intraoperatively determining an alignment parameter of a spine during a surgical procedure includes receiving initial image data of the spine including multiple vertebrae and identifying a geometric feature associated with each vertebra in the initial image data. The geometric features each have a pose in the initial image data and characterize a three-dimensional (3D) shape of the associated vertebra. The method further comprises receiving intraoperative image data of the spine and registering the initial image data to the intraoperative image data. The method can then update the pose of each geometric feature based on the registration and the intraoperative image data, and determine the alignment parameter based on the updated poses of the geometric features associated with two or more of the vertebrae.
    Type: Grant
    Filed: May 3, 2022
    Date of Patent: June 18, 2024
    Assignee: PROPRIO, INC.
    Inventors: Robert Bruce Grupp, Jr., David Lee Fiorella, Thomas A. Carls, Samuel R. Browd, Adam Gabriel Jones, James Andrew Youngquist, Richard Earl Simpkinson
  • Patent number: 12004910
    Abstract: A spinal construct includes a first member having a first thread form and an implant cavity configured for disposal of the spinal implant. A second member is engageable with a spinal implant and includes a second thread form configured for engagement with the first thread form. A gauge is coupled to the second member. The gauge is configured to measure a force between the second member and the spinal implant when the second member is engaged with the first member. The second thread form is timed with the first thread form to position the gauge in a selected orientation relative to the spinal implant. Systems and methods are disclosed.
    Type: Grant
    Filed: January 18, 2021
    Date of Patent: June 11, 2024
    Assignee: Warsaw Orthopedic, Inc.
    Inventors: Thomas A. Carls, Newton H. Metcalf, Jr., Richard L. Brown, Jason M. May
  • Patent number: 11974793
    Abstract: A method facilitates the treatment of the spine of a patient by providing simultaneous access through at least a first opening and a second opening formed in the patient. For example, the method can include the acts of positioning the patient on a surgical table, providing the first opening into a posterior portion of the patient, providing the second opening into a lateral portion of the patient, inserting a first device through the first opening into the patient to contact the spine in a first direction that is transverse to the coronal plane of the patient, and inserting a second device through the second opening into the patient to contact the spine in a second direction that is transverse to the sagittal plane of the patient, where the first and second openings are accessible simultaneously, and, when the first and second devises are inserted into the patient, the position of the patient is stationary with respect to a portion of the table.
    Type: Grant
    Filed: November 3, 2022
    Date of Patent: May 7, 2024
    Assignee: WARSAW ORTHOPEDIC, INC.
    Inventors: Jeffrey W. Beale, Thomas A. Carls, Richard A. Hynes, Matthew M. Morrison
  • Publication number: 20230355309
    Abstract: Methods and systems for intraoperatively determining alignment parameters of a spine during a spinal surgical procedure are disclosed herein. In some embodiments, a method of intraoperatively determining an alignment parameter of a spine during a surgical procedure includes receiving initial image data of the spine including multiple vertebrae and identifying a geometric feature associated with each vertebra in the initial image data. The geometric features each have a pose in the initial image data and characterize a three-dimensional (3D) shape of the associated vertebra. The method further comprises receiving intraoperative image data of the spine and registering the initial image data to the intraoperative image data. The method can then update the pose of each geometric feature based on the registration and the intraoperative image data, and determine the alignment parameter based on the updated poses of the geometric features associated with two or more of the vertebrae.
    Type: Application
    Filed: May 3, 2022
    Publication date: November 9, 2023
    Inventors: Robert Bruce Grupp, JR., David Lee Fiorella, Thomas A. Carls, Samuel R. Browd, Adam Gabriel Jones, James Andrew Youngquist, Richard Earl Simpkinson
  • Publication number: 20230056904
    Abstract: A method facilitates the treatment of the spine of a patient by providing simultaneous access through at least a first opening and a second opening formed in the patient. For example, the method can include the acts of positioning the patient on a surgical table, providing the first opening into a posterior portion of the patient, providing the second opening into a lateral portion of the patient, inserting a first device through the first opening into the patient to contact the spine in a first direction that is transverse to the coronal plane of the patient, and inserting a second device through the second opening into the patient to contact the spine in a second direction that is transverse to the sagittal plane of the patient, where the first and second openings are accessible simultaneously, and, when the first and second devises are inserted into the patient, the position of the patient is stationary with respect to a portion of the table.
    Type: Application
    Filed: November 3, 2022
    Publication date: February 23, 2023
    Inventors: Jeffrey W. Beale, Thomas A. Carls, Richard A. Hynes, Matthew M. Morrison
  • Patent number: 11564767
    Abstract: A spinal disorder diagnosis and treatment planning system is provided. The diagnosis and treatment planning system includes a mixed reality holographic display including at least one processor, at least one camera, at least one sensor, and being configured to acquire data points corresponding to a surface of a body adjacent to vertebral tissue. A computer database is configured to transmit imaging of the body including the vertebral tissue to the mixed reality holographic display. The mixed reality holographic display is configured to display a first holographic image of the vertebral tissue superimposed with a body image including the surface. Methods are also disclosed.
    Type: Grant
    Filed: April 22, 2020
    Date of Patent: January 31, 2023
    Assignee: Warsaw Orthopedic, Inc.
    Inventors: Jerald Redmond, Thomas A. Carls
  • Patent number: 11490939
    Abstract: A method facilitates the treatment of the spine of a patient by providing simultaneous access through at least a first opening and a second opening formed in the patient. For example, the method can include the acts of positioning the patient on a surgical table, providing the first opening into a posterior portion of the patient, providing the second opening into a lateral portion of the patient, inserting a first device through the first opening into the patient to contact the spine in a first direction that is transverse to the coronal plane of the patient, and inserting a second device through the second opening into the patient to contact the spine in a second direction that is transverse to the sagittal plane of the patient, where the first and second openings are accessible simultaneously, and, when the first and second devises are inserted into the patient, the position of the patient is stationary with respect to a portion of the table.
    Type: Grant
    Filed: April 16, 2020
    Date of Patent: November 8, 2022
    Assignee: WARSAW ORTHOPEDIC, INC.
    Inventors: Jeffrey W. Beale, Thomas A. Carls, Richard A. Hynes, Matthew M. Morrison
  • Publication number: 20220323232
    Abstract: A spinal implant comprises an implant body extending between an anterior surface and a posterior surface and includes a first vertebral engaging surface and a second vertebral engaging surface. The implant body includes an inner surface that defines at least one cavity that is oriented to implant a fastener oblique relative to a lateral axis of a subject body and adjacent an intervertebral space of the subject body. At least one indicia is disposed with the implant body to facilitate orientation of the implant body with the subject body. Systems and methods are disclosed.
    Type: Application
    Filed: June 21, 2022
    Publication date: October 13, 2022
    Applicant: Warsaw Orthopedic Inc.
    Inventors: Lindsey G. Waugh, Anthony J. Melkent, Jonathan E. Blackwell, Thomas E. Drochner, Carrie L. Gowan, Bret Matthew Wilfong, Thomas A. Carls, Richard A. Hynes, D. Hal Silcox, III, John A. Cowan, JR., Jean-Pierre Mobasser
  • Patent number: 11446154
    Abstract: A spinal implant comprises an implant body extending between an anterior surface and a posterior surface and includes a first vertebral engaging surface and a second vertebral engaging surface. The implant body includes an inner surface that defines at least one cavity that is oriented to implant a fastener oblique relative to a lateral axis of a subject body and adjacent an intervertebral space of the subject body. At least one indicia is disposed with the implant body to facilitate orientation of the implant body with the subject body. Systems and methods are disclosed.
    Type: Grant
    Filed: December 10, 2018
    Date of Patent: September 20, 2022
    Assignee: Warsaw Orthopedic, Inc.
    Inventors: Lindsey G. Waugh, Anthony J. Melkent, Jonathan E. Blackwell, Thomas E. Drochner, Carrie L. Gowan, Bret Matthew Wilfong, Thomas A. Carls, Richard A. Hynes, D. Hal Silcox, III, John A. Cowan, Jr., Jean-Pierre Mobasser
  • Publication number: 20220273453
    Abstract: A spinal implant comprises an implant body extending between an anterior surface and a posterior surface and includes a first vertebral engaging surface and a second vertebral engaging surface. The implant body includes an inner surface that defines at least one cavity that is oriented to implant a fastener oblique relative to a lateral axis of a subject body and adjacent an intervertebral space of the subject body. At least one indicia is disposed with the implant body to facilitate orientation of the implant body with the subject body. Systems and methods are disclosed.
    Type: Application
    Filed: March 8, 2022
    Publication date: September 1, 2022
    Applicant: WARSAW ORTHOPEDIC INC.
    Inventors: Lindsey G. Waugh, Anthony J. Melkent, Jonathan E. Blackwell, Thomas E. Drochner, Carrie L. Gowan, Bret Matthew Wilfong, Thomas A. Carls, Richard A. Hynes, D. Hal Silcox, III, John A. Cowan, JR., Jean-Pierre Mobasser
  • Publication number: 20210393250
    Abstract: A spinal implant comprises an implant body extending between an anterior surface and a posterior surface, and including a first vertebral engaging surface and a second vertebral engaging surface. The implant body includes an inner surface that defines at least a first cavity and a second cavity. The cavities are oriented to implant fasteners in alignment with an oblique surgical pathway relative to a bilateral axis of a subject body and adjacent an anterior portion of an intervertebral space of the subject body. Systems and methods are disclosed.
    Type: Application
    Filed: September 7, 2021
    Publication date: December 23, 2021
    Applicant: WARSAW ORTHOPEDIC INC.
    Inventors: Lindsey G. Waugh, Anthony J. Melkent, Jonathan E. Blackwell, Thomas E. Drochner, Carrie L. Gowan, Bret Matthew Wilfong, Thomas A. Carls, Richard A. Hynes, D. Hal Silcox, III, John A. Cowan, JR., Jean-Pierre Mobasser
  • Publication number: 20210330416
    Abstract: A spinal disorder diagnosis and treatment planning system is provided. The diagnosis and treatment planning system includes a mixed reality holographic display including at least one processor, at least one camera, at least one sensor, and being configured to acquire data points corresponding to a surface of a body adjacent to vertebral tissue. A computer database is configured to transmit imaging of the body including the vertebral tissue to the mixed reality holographic display. The mixed reality holographic display is configured to display a first holographic image of the vertebral tissue superimposed with a body image including the surface. Methods are also disclosed.
    Type: Application
    Filed: April 22, 2020
    Publication date: October 28, 2021
    Inventors: Jerald Redmond, Thomas A. Carls
  • Publication number: 20210330250
    Abstract: A method for spinal disorder diagnosis and treatment planning comprising the steps of: imaging a body including vertebral tissue; acquiring data points corresponding to a surface of the body adjacent to the vertebral tissue with a mixed reality holographic display; transmitting the imaging to a computer database; superimposing a first holographic image of the vertebral tissue with a body image including the surface; and displaying the first holographic image and the body image with the mixed reality holographic display. Systems, spinal constructs, implants and surgical instruments are disclosed.
    Type: Application
    Filed: April 22, 2020
    Publication date: October 28, 2021
    Inventors: Jerald Redmond, Thomas A. Carls
  • Publication number: 20210330256
    Abstract: A system for assessing a status of a spinal implant includes a wearable apparatus having an electronics system and one or more spinal implants in communication with the wearable apparatus. The electronics system includes a first short-range receiver, a first short-range transmitter, and an inertial measurement unit. The wearable apparatus is configured to constrain one or more movements of a wearer when worn. The one or more spinal implants include one or more sensors configured to measure one or more characteristics of a fusion status of the spinal implant, a second short-range receiver, and a second short-range transmitter. The one or more spinal implants are configured to communicate one or more of the measured characteristics to the wearable apparatus via the second transmitter.
    Type: Application
    Filed: April 22, 2020
    Publication date: October 28, 2021
    Applicant: Warsaw Orthopedic, Inc.
    Inventors: Newton Metcalf, Arjun Siby Kurian, Nicholas Benson, Kevin T. Foley, Thomas A. Carls
  • Patent number: 11141143
    Abstract: A spinal implant comprises an implant body extending between an anterior surface and a posterior surface, and including a first vertebral engaging surface and a second vertebral engaging surface. The implant body includes an inner surface that defines at least a first cavity and a second cavity. The cavities are oriented to implant fasteners in alignment with an oblique surgical pathway relative to a bilateral axis of a subject body and adjacent an anterior portion of an intervertebral space of the subject body. Systems and methods are disclosed.
    Type: Grant
    Filed: September 24, 2018
    Date of Patent: October 12, 2021
    Assignee: Warsaw Orthopedic, Inc.
    Inventors: Lindsey G. Waugh, Anthony J. Melkent, Jonathan E. Blackwell, Thomas E. Drochner, Carrie L. Gowan, Bret Matthew Wilfong, Thomas A. Carls, Richard A. Hynes, D. Hal Silcox, III, John A. Cowan, Jr., Jean-Pierre Mobasser
  • Publication number: 20210161609
    Abstract: A spinal construct includes a first member having a first thread form and an implant cavity configured for disposal of the spinal implant. A second member is engageable with a spinal implant and includes a second thread form configured for engagement with the first thread form. A gauge is coupled to the second member. The gauge is configured to measure a force between the second member and the spinal implant when the second member is engaged with the first member. The second thread form is timed with the first thread form to position the gauge in a selected orientation relative to the spinal implant. Systems and methods are disclosed.
    Type: Application
    Filed: January 18, 2021
    Publication date: June 3, 2021
    Applicant: WARSAW ORTHOPEDIC INC.
    Inventors: Thomas A. Carls Carls, Newton H. Metcalf, JR., Richard L. Brown, Jason M. May