Patents by Inventor Thomas Foley

Thomas Foley has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12583055
    Abstract: An automated system, method and tool for portable friction welding is disclosed for joining a rotatable workpiece to a substrate. A control system is disclosed receiving a start input to cause a motor to rapidly spin the workpiece and initiate a first thrust building cycle acting through an actuator to progressively force the spinning workpiece against the substrate. The materials at this intersection heat and plasticize and the actuator translates toward the substrate until the end of the desired actuator stroke operates to cut the motor off and to initiate and then hold a second axial thrust cycle on the actuator and there through to the interface of the workpiece and substrate. A reset input at the end of a cool off phase releases the thrust in the actuator.
    Type: Grant
    Filed: February 24, 2020
    Date of Patent: March 24, 2026
    Assignee: Fusematic Corporation
    Inventors: John William Fix, Jr., John M. Griffin, Thomas Foley
  • Patent number: 12424606
    Abstract: A method is provided for fabricating a component material for a battery cell.
    Type: Grant
    Filed: September 29, 2020
    Date of Patent: September 23, 2025
    Assignee: Ilika Technologies Ltd
    Inventors: Gianfranco Aresta, Louise Turner, Thomas Foley, Thomas Risbridger, Brian Elliott Hayden, William Richardson, Robert Noble, Owain Clark
  • Patent number: 12327840
    Abstract: A method of processing a stack of layers to provide a stack of discrete layer elements, comprises the steps of: providing a stack of layers comprising: #a first layer (20) provided by a first material; #a third layer (16) provided by a solid electrolyte; and #a second layer (18) located between the first and third layers, the second layer having a thickness of at least 500 nm and being provided by a second material comprising at least 95 atomic % amorphous silicon; removing a through-thickness portion of the first layer (20) to form a first discrete layer element (20a) provided by the first material; removing a through-thickness portion of the second layer (18) to form a second discrete layer element (18a) provided by the second material, the second discrete layer element being located between the first discrete layer element (20a) and the solid electrolyte; and etching the third layer (16) using the second discrete layer element (18a) as an etching mask, to form a third discrete layer element (16a) provided
    Type: Grant
    Filed: March 12, 2020
    Date of Patent: June 10, 2025
    Assignee: Ilika Technologies Ltd
    Inventors: Owain Clark, Louise Turner, Brian Elliott Hayden, Thomas Risbridger, Thomas Foley, Sara Aghdaei
  • Publication number: 20250162115
    Abstract: A tensioning device, a tensioning system, and a method of applying tension with a tensioning system. The tensioning device may include a tensioning module including a piston and a tensioning housing supporting the piston for movement, the piston being operable to transmit force to a pulling member configured to engage a workpiece and to transmit a tensile load to the workpiece, the tensioning housing defining a tensioning port configured to receive pressurized fluid to move the piston from an initial position toward a tensioning position; and a retract module including a retract housing positioned in a stacked configuration on the tensioning housing, the retract housing defining a retract port configured to receive pressurized fluid to move the piston from the tensioning position toward the initial position.
    Type: Application
    Filed: January 23, 2025
    Publication date: May 22, 2025
    Applicant: Enerpac Tool Group Corp.
    Inventors: Thomas Foley, Bryan Hall, Barry Fallon, Evangelia Angelaki, Joe Vernam
  • Patent number: 12292191
    Abstract: A biochar apparatus and a related biochar module may have a horizontal table-shaking mechanism and a tapered channel for causing biochar pieces generated in a firebox to fall through openings in the table to a conveyor system below. The table may be configured with replaceable grate panels. A quenching reservoir pan for holding quenching liquid receives a drainage basket at a discharge end of the conveyor system for quenching hot pieces of biochar and allowing easy retrieval of the quenched pieces.
    Type: Grant
    Filed: May 9, 2024
    Date of Patent: May 6, 2025
    Assignee: Air Burners, Inc.
    Inventors: Brian M. O'Connor, Thomas Foley, Matthew W. Dennis, James W. Hilliard
  • Patent number: 12275096
    Abstract: A method and buoyancy system are disclosed for facilitating diver directed underwater friction welding (also known as friction welding) operations. Various illustrative embodiments of the method, buoyancy system and combined portable friction welding system and buoyancy provisions are disclosed for improving ease of diver use in making underwater joints.
    Type: Grant
    Filed: October 31, 2019
    Date of Patent: April 15, 2025
    Assignee: Fusematic Corporation
    Inventors: Harvey Lau, John M. Griffin, Thomas Foley, Mark Andrew Smith, Richard Jackson
  • Patent number: 12233519
    Abstract: A tensioning device, a tensioning system, and a method of applying tension with a tensioning system. The tensioning device may include a tensioning module including a piston and a tensioning housing supporting the piston for movement, the piston being operable to transmit force to a pulling member configured to engage a workpiece and to transmit a tensile load to the workpiece, the tensioning housing defining a tensioning port configured to receive pressurized fluid to move the piston from an initial position toward a tensioning position; and a retract module including a retract housing positioned in a stacked configuration on the tensioning housing, the retract housing defining a retract port configured to receive pressurized fluid to move the piston from the tensioning position toward the initial position.
    Type: Grant
    Filed: March 25, 2022
    Date of Patent: February 25, 2025
    Assignee: Enerpac Tool Group Corp.
    Inventors: Thomas Foley, Bryan Hall, Barry Fallon, Evangelia Angelaki, Joe Vernam
  • Patent number: 12109651
    Abstract: A method of processing a thin film structure comprising: providing a thin film structure comprising a stack of two or more thin film layers supported on a surface of a substrate, the stack having a depth orthogonal to the substrate surface; and forming a cut through the depth of the stack by using a direct write laser technique to scan a laser beam along a scan path covering an area of a desired cut line on a surface of the stack to ablate material of the stack along the cut line and through the depth of the stack at least to the surface of the substrate; wherein the direct write laser technique is implemented using an ultrashort pulsed laser outputting pulses with a duration of 1000 femtoseconds or less, at a wavelength in the range of 100 to 1500 nm, and delivering a fluence in the range of 50 to 100,000 mJ/cm2.
    Type: Grant
    Filed: April 2, 2019
    Date of Patent: October 8, 2024
    Assignee: Ilika Technologies Limited
    Inventors: Brian Hayden, Louise Turner, Thomas Risbridger, Thomas Foley, Nadeem Rizvi
  • Patent number: 12085908
    Abstract: Some embodiments include a control bypass system for industrial cold storage facilities. In some embodiments, the control bypass system includes a cloud scheduler and a bypass controller. The cloud scheduler may be located in a remote location. The cloud scheduler may create a power draw prescription for one or more items of cold storage equipment at the industrial cold storage facility. The power draw prescription, for example, can include a desired power draw level for one or more items of cold storage equipment at the industrial cold storage facility and the desired power draw level changes over a period of time. The bypass controller can be located at the industrial cold storage facility and receives the power draw prescription from the cloud scheduler, produces an environmental setpoint for the one or more items of equipment, and outputs the environmental setpoint to a device or system controller.
    Type: Grant
    Filed: December 14, 2020
    Date of Patent: September 10, 2024
    Assignee: CROSSNO & KAYE, INC.
    Inventors: Daniel Walsh, Thomas Foley, Jesse Crossno, Bryan Kaye
  • Publication number: 20240288161
    Abstract: A biochar apparatus and a related biochar module may have a horizontal table-shaking mechanism and a tapered channel for causing biochar pieces generated in a firebox to fall through openings in the table to a conveyor system below. The table may be configured with replaceable grate panels. A quenching reservoir pan for holding quenching liquid receives a drainage basket at a discharge end of the conveyor system for quenching hot pieces of biochar and allowing easy retrieval of the quenched pieces.
    Type: Application
    Filed: May 9, 2024
    Publication date: August 29, 2024
    Inventors: Brian M. O'CONNOR, Thomas FOLEY, Matthew W. DENNIS, James W. HILLIARD
  • Publication number: 20240264106
    Abstract: Systems, apparatus, and methods for detecting a vapor are provided herein. The system for detecting a vapor may include a battery and a sensor disposed proximate the battery. The sensor of the system for detecting a vapor may further include a substrate. The sensor of the system for detecting a vapor may further include a pair of electrodes disposed on the substrate. The sensor of the system for detecting a vapor may further include a polymer support disposed on the substrate such that the polymer support is in contact with the pair of electrodes. In this regard, the polymer support may include an ionic salt. The polymer support may be configured to absorb at least some of the vapor and, when the polymer support absorbs at least some of the vapor, a conductivity of the polymer support may increase.
    Type: Application
    Filed: February 3, 2023
    Publication date: August 8, 2024
    Inventors: John CHAPPLES, Keith Francis Edwin PRATT, Thomas FOLEY
  • Patent number: 12013118
    Abstract: A biochar apparatus and a related biochar module may have a horizontal table-shaking mechanism and a tapered channel for causing biochar pieces generated in a firebox to fall through openings in the table to a conveyor system below. The table may be configured with replaceable grate panels. A quenching reservoir pan for holding quenching liquid receives a drainage basket at a discharge end of the conveyor system for quenching hot pieces of biochar and allowing easy retrieval of the quenched pieces.
    Type: Grant
    Filed: April 19, 2023
    Date of Patent: June 18, 2024
    Assignee: Air Burners, Inc.
    Inventors: Brian M. O'Connor, Thomas Foley, Matthew W. Dennis, James W. Hilliard
  • Patent number: 11938604
    Abstract: The present invention relates to a novel apparel repair tool. The device is an adjustable tool for replacing buttons, fasteners or other adornments. The device includes a handle component featuring a transparent window, hammer, magazine, spring, and pusher. The transparent window allows users to see the quantity and type of staples within. The tool has a base with moveable bars, a button receiving area, and a crimper. The movable bars allow the user to adjust for the replacement of buttons or fasteners of different sizes.
    Type: Grant
    Filed: December 14, 2022
    Date of Patent: March 26, 2024
    Inventors: Amelia Foley, Thomas Foley
  • Publication number: 20230250955
    Abstract: A biochar apparatus and a related biochar module may have a horizontal table-shaking mechanism and a tapered channel for causing biochar pieces generated in a firebox to fall through openings in the table to a conveyor system below. The table may be configured with replaceable grate panels. A quenching reservoir pan for holding quenching liquid receives a drainage basket at a discharge end of the conveyor system for quenching hot pieces of biochar and allowing easy retrieval of the quenched pieces.
    Type: Application
    Filed: April 19, 2023
    Publication date: August 10, 2023
    Inventors: Brian M. O'CONNOR, Thomas FOLEY, Matthew W. DENNIS, James W. HILLIARD
  • Publication number: 20230219205
    Abstract: The present invention relates to a novel apparel repair tool. The device is an adjustable tool for replacing buttons, fasteners or other adornments. The device includes a handle component featuring a transparent window, hammer, magazine, spring, and pusher. The transparent window allows users to see the quantity and type of staples within. The tool has a base with moveable bars, a button receiving area, and a crimper. The movable bars allow the user to adjust for the replacement of buttons or fasteners of different sizes.
    Type: Application
    Filed: December 14, 2022
    Publication date: July 13, 2023
    Inventors: Amelia Foley, Thomas Foley
  • Patent number: 11698652
    Abstract: Some embodiments include electric power demand stabilization methods and systems that may include measuring the power draw of a plurality of controllable devices; determining a rolling average power draw for the plurality of controllable devices over a period of time; measuring an instantaneous power draw of the plurality of controllable devices; and calculating a power budget comprising the difference between the instantaneous power draw and the rolling average power draw. In the event the power budget is positive, increasing power to at least a first subset of the plurality of controllable devices. In the event the power budget is negative, decreasing power to at least a second subset of the plurality of controllable devices.
    Type: Grant
    Filed: October 18, 2019
    Date of Patent: July 11, 2023
    Assignee: CROSSNO & KAYE, INC
    Inventors: Daniel Walsh, Jesse Crossno, Thomas Foley, Bryan Kaye
  • Publication number: 20230170555
    Abstract: An electrochemical cell comprises at least the following layers stacked in the following order: a first electrode layer, an electrolyte layer, a second electrode layer, a current collector layer, and a protective cover; the protective cover comprising an electrically-insulating material. The cell further comprises an electrically-conductive contact pad that is configured to enable connection of the cell to external devices, the contact pad being provided on an external side of the protective cover that is opposed to the current collector layer, and comprising an exposed surface that is bounded about its perimeter by the electrically-insulting material. An electrically-conductive pathway is provided between the contact pad and the current collector layer, the electrically-conducive pathway extending through the protective cover and contacting a face of the current collector layer at a connection site.
    Type: Application
    Filed: April 27, 2021
    Publication date: June 1, 2023
    Inventors: Sara AGHDAEI, Ali KHIAT, Thomas RISBRIDGER, Thomas FOLEY, Hugo JUNGIUS, Louise TURNER
  • Patent number: 11662092
    Abstract: A biochar apparatus and a related biochar module may have a horizontal table-shaking mechanism and a tapered channel for causing biochar pieces generated in a firebox to fall through openings in the table to a conveyor system below. The table may be configured with replaceable grate panels. A quenching reservoir pan for holding quenching liquid receives a drainage basket at a discharge end of the conveyor system for quenching hot pieces of biochar and allowing easy retrieval of the quenched pieces.
    Type: Grant
    Filed: September 23, 2020
    Date of Patent: May 30, 2023
    Assignee: AIR BURNERS, INC.
    Inventors: Brian M. O'Connor, Thomas Foley, Matthew W. Dennis, James W. Hilliard
  • Patent number: D995253
    Type: Grant
    Filed: September 26, 2019
    Date of Patent: August 15, 2023
    Assignee: Enerpac Tool Group Corp.
    Inventors: Thomas Foley, Bryan Hall, Barry Fallon, Evangelia Angelaki
  • Patent number: D1090231
    Type: Grant
    Filed: June 26, 2023
    Date of Patent: August 26, 2025
    Assignee: Enerpac Tool Group Corp.
    Inventors: Thomas Foley, Bryan Hall, Barry Fallon, Evangelia Angelaki