Patents by Inventor Thomas Valerio

Thomas Valerio has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7732726
    Abstract: Processing metallic materials, such as copper, from waste materials. The systems and methods employ a dynamic sensor, which measures the rate of change of current generated by metallic objects that pass by the sensor to identify metallic objects in a waste stream. The dynamic sensor may be coupled to a computer system that controls a material diverter unit, which diverts the detected metallic objects for collection and possible further processing. The systems or methods may employ stages of sensors for sequential recovery of materials.
    Type: Grant
    Filed: April 3, 2008
    Date of Patent: June 8, 2010
    Inventor: Thomas A. Valerio
  • Publication number: 20100126914
    Abstract: An automated system for sorting dissimilar materials, and in particular for sorting plastics from other materials and for sorting different types of plastics from one another comprises, depending upon the embodiment, combinations of a sizing mechanism, a friction separation, an air separator, a magnetic separator, a dielectric sensor sortation bed, shaker screening, a ballistic separator, an inductive sensor sortation system and a float/sink tank. The dielectric sensor sortation system may be either analog or digital, depending upon the particular implementation. One or more float/sink tanks can be used, depending upon the embodiment, each with a media of a different specific gravity. The media may be water, or water plus a compound such as calcium chloride. In addition, multiples of the same general type of module can be used for particular configurations. A heavy media system or a sand float process can be used either alternatively or additionally.
    Type: Application
    Filed: November 16, 2009
    Publication date: May 27, 2010
    Applicant: MTD America, Ltd.
    Inventor: Thomas Valerio
  • Publication number: 20100126913
    Abstract: An automated system for sorting dissimilar materials, and in particular for sorting plastics from other materials and for sorting different types of plastics from one another comprises, depending upon the embodiment, combinations of a sizing mechanism, a friction separation, an air separator, a magnetic separator, a dielectric sensor sortation bed, shaker screening, a ballistic separator, an inductive sensor sortation system and a float/sink tank. The dielectric sensor sortation system may be either analog or digital, depending upon the particular implementation. One or more float/sink tanks can be used, depending upon the embodiment, each with a media of a different specific gravity. The media may be water, or water plus a compound such as calcium chloride. In addition, multiples of the same general type of module can be used for particular configurations. A heavy media system or a sand float process can be used either alternatively or additionally.
    Type: Application
    Filed: November 16, 2009
    Publication date: May 27, 2010
    Applicant: MTD America, Ltd.
    Inventor: Thomas A. Valerio
  • Patent number: 7674994
    Abstract: A system for sorting metals from a batch of mixed material scrap includes an array of inductive proximity detectors, a processing computer and a sorting mechanism. The inductive proximity detectors identify the location of the metal pieces and the processing computer instructs the sorting mechanism to place the metal and non-metallic pieces into separate containers.
    Type: Grant
    Filed: October 21, 2005
    Date of Patent: March 9, 2010
    Inventor: Thomas A. Valerio
  • Publication number: 20100051514
    Abstract: An automated system for sorting dissimilar materials, and in particular for sorting plastics from other materials and for sorting different types of plastics from one another comprises, depending upon the embodiment, combinations of a sizing mechanism, a friction separation, an air separator, a magnetic separator, a dielectric sensor sortation bed, shaker screening, a ballistic separator, an inductive sensor sortation system and a float/sink tank. The dielectric sensor sortation system may be either analog or digital, depending upon the particular implementation. One or more float/sink tanks can be used, depending upon the embodiment, each with a media of a different specific gravity. The media may be water, or water plus a compound such as calcium chloride. In addition, multiples of the same general type of module can be used for particular configurations. A heavy media system or a sand float process can be used either alternatively or additionally.
    Type: Application
    Filed: November 16, 2009
    Publication date: March 4, 2010
    Applicant: MTD America, Ltd.
    Inventor: Thomas A. Valerio
  • Patent number: 7658291
    Abstract: A system for sorting fine nonferrous metals and insulated copper wire from a batch of mixed fine nonferrous metals and insulated wire includes an array of inductive proximity detectors, a processing computer and a sorting mechanism. The inductive proximity detectors identify the location of the fine nonferrous metals and insulated copper wire. The processing computer instructs the sorting mechanism to place the fine nonferrous metals and insulated copper wire into a separate container than the non-metallic pieces.
    Type: Grant
    Filed: April 2, 2007
    Date of Patent: February 9, 2010
    Inventor: Thomas A. Valerio
  • Patent number: 7659486
    Abstract: A method, apparatus and system for sorting contaminated glass from a stream of glass particles used light of a wavelength suited to inducing fluorescence in the contaminated glass pieces. Automatic cleaning mechanisms are included in some embodiments to facilitate removal of coatings which would prevent the contaminated particles from fluorescing. The identified particles are then automatically separated from the remaining particles.
    Type: Grant
    Filed: October 20, 2006
    Date of Patent: February 9, 2010
    Inventor: Thomas A. Valerio
  • Publication number: 20100005926
    Abstract: Recovering metallic materials, such as copper, from waste materials. The A dynamic sensor measures the rate of change of current generated by metallic materials in the waste materials. Preprocessing and post processing of the waste materials may be completed to further concentrate the amount the metallic materials recovered from the waste.
    Type: Application
    Filed: June 11, 2009
    Publication date: January 14, 2010
    Inventor: Thomas A. Valerio
  • Publication number: 20090250384
    Abstract: Processing metallic materials, such as copper, from waste materials. The systems and methods employ a dynamic sensor, which measures the rate of change of current generated by metallic objects that pass by the sensor to identify metallic objects in a waste stream. The dynamic sensor may be coupled to a computer system that controls a material diverter unit, which diverts the detected metallic objects for collection and possible further processing. The systems or methods may employ stages of sensors for sequential recovery of materials.
    Type: Application
    Filed: April 3, 2008
    Publication date: October 8, 2009
    Inventor: Thomas A. Valerio
  • Publication number: 20080257794
    Abstract: Processing recycled materials to recover plastics, copper wire, and other non-ferrous metals. Aspects of the invention employ density separation to separate plastic-bearing materials from copper-bearing materials. Plastic-bearing materials are further separated to separate light plastics from heavy plastics. Plastics are concentrated, extruded, and palletized. Copper and other valuable metals are recovered from copper-bearing materials using a water separation table.
    Type: Application
    Filed: April 18, 2008
    Publication date: October 23, 2008
    Inventor: Thomas A. Valerio
  • Publication number: 20080257793
    Abstract: Sorting dissimilar materials, such as sorting plastics from wood, foam, or rubber. These systems and methods employ either dielectric heating or fluorescent dye absorption characteristics of materials to distinguish the materials. The systems and methods may employ differential dielectric heating and thermal imaging to sort wood, rubber, and foam, from plastic, metals, and other materials that do not undergo dielectric heating. Similarly, systems and methods may employ the greater liquid absorption properties of wood, rubber, and foam as compared to plastic. The dissimilar materials are subjected to fluorescent dye and carrier liquid, that is differentially absorbed by objects. Fluorescent imaging can be used to distinguish the materials. In either case, a computer-controlled system can be used to sort material types based on an evaluation of the thermal or fluorescent image.
    Type: Application
    Filed: January 7, 2008
    Publication date: October 23, 2008
    Inventor: Thomas A. Valerio
  • Publication number: 20070262000
    Abstract: A system for sorting fine nonferrous metals and insulated copper wire from a batch of mixed fine nonferrous metals and insulated wire includes an array of inductive proximity detectors, a processing computer and a sorting mechanism. The inductive proximity detectors identify the location of the fine nonferrous metals and insulated copper wire. The processing computer instructs the sorting mechanism to place the fine nonferrous metals and insulated copper wire into a separate container than the non-metallic pieces.
    Type: Application
    Filed: April 2, 2007
    Publication date: November 15, 2007
    Inventor: Thomas Valerio
  • Publication number: 20070187305
    Abstract: A method, apparatus and system for sorting contaminated glass from a stream of glass particles used light of a wavelength suited to inducing fluorescence in the contaminated glass pieces. Automatic cleaning mechanisms are included in some embodiments to facilitate removal of coatings which would prevent the contaminated particles from fluorescing. The identified particles are then automatically separated from the remaining particles.
    Type: Application
    Filed: October 20, 2006
    Publication date: August 16, 2007
    Applicant: MTD America, Ltd.
    Inventor: Thomas Valerio
  • Publication number: 20070187299
    Abstract: An automated system for sorting dissimilar materials, and in particular for sorting plastics from other materials and for sorting different types of plastics from one another comprises, depending upon the embodiment, combinations of a sizing mechanism, a friction separation, an air separator, a magnetic separator, a dielectric sensor sortation bed, shaker screening, a ballistic separator, an inductive sensor sortation system and a float/sink tank. The dielectric sensor sortation system may be either analog or digital, depending upon the particular implementation. One or more float/sink tanks can be used, depending upon the embodiment, each with a media of a different specific gravity. The media may be water, or water plus a compound such as calcium chloride. In addition, multiples of the same general type of module can be used for particular configurations. A heavy media system or a sand float process can be used either alternatively or additionally.
    Type: Application
    Filed: October 24, 2006
    Publication date: August 16, 2007
    Inventor: Thomas Valerio