Abstract: By using sidewall spacers adjacent to a gate electrode structure both as an epitaxial growth mask and an implantation mask, the complexity of a conventional process flow for forming raised drain and source regions may be significantly reduced, thereby reducing production costs and enhancing yield by lowering the defect rate.

Abstract: By forming a buried nickel silicide layer followed by a cobalt silicide layer in silicon-containing regions, such as a gate electrode of a field effect transistor, the superior characteristics of both silicides may be combined so as to provide the potential for further device scaling without unduly compromising the sheet resistance and the contact resistance of scaled silicon circuit features.

Abstract: A method of forming an integrated circuit and a structure therefore is provided. A gate dielectric is formed on a semiconductor substrate, and a gate is formed over the gate dielectric. Shallow source/drain junctions are formed in the semiconductor substrate. A sidewall spacer is formed around the gate. Deep source/drain junctions are formed in the semiconductor substrate using the sidewall spacer. A siliciding spacer is formed over the sidewall spacer after forming the shallow and deep source/drain junctions. A silicide is formed on the deep source/drain junctions adjacent the siliciding spacer, and a dielectric layer is deposited above the semiconductor substrate. Contacts are then formed in the dielectric layer to the silicide.

Abstract: In a double-spacer or multi-spacer approach to the formation of sophisticated field effect transistors, an upper sidewall portion of a gate electrode may be effectively exposed during recessing of an outer spacer element, since the outer spacer is substantially comprised of the same material as the liner material. Consequently, the anisotropic etch process for recessing the outer sidewall spacer also efficiently removes liner residues on the upper sidewall portion and provides an increased diffusion path for a refractory metal. Additionally, the lateral extension of the silicide regions on the drain and source area may be increased by correspondingly controlling an isotropic etch process for removing oxide residues.

Abstract: By maintaining the gate electrode covered during the process flow for forming metal silicide regions in the drain and source of a field effect transistor, an appropriate metal silicide may be formed on the gate electrode which meets the requirement for aggressive gate length scaling. Preferably, a nickel silicide is formed on the gate electrode, whereas the drain and source regions receive the well-established cobalt disilicide. Additionally, the gate electrode dopant profile is effectively decoupled from the drain and source dopant profile.

Abstract: By forming an implantation mask prior to the definition of the drain and the source areas, an effective decoupling of the gate dopant concentration from that of the drain and source concentrations is achieved. Moreover, after removal of the implantation mask, the lateral dimension of the gate electrode may be defined by well-established sidewall spacer techniques, thereby providing a scaling advantage with respect to conventional approaches based on photolithography and anisotropic etching.

Abstract: According to the present invention, a wet chemical oxidation and etch process cycle allows efficient removal of contaminated silicon surface layers prior to the epitaxial growth of raised source and drain regions, thereby effectively reducing the total thermal budget in manufacturing sophisticated field effect transistor elements. The etch recipes used enable a controlled removal of material, wherein other device components are not unduly degraded by the oxidation and etch process.

Abstract: An insulated gate semiconductor device (100) having reduced gate resistance and a method for manufacturing the semiconductor device (100). A gate structure (112) is formed on a major surface (104) of a semiconductor substrate (102). Successive nitride spacers (118, 128) are formed adjacent the sidewalls of the gate structure (112). The nitride spacers (118, 128) are etched and recessed using a single etch to expose the upper portions (115A, 117A) of the gate structure (112). Source (132) and drain (134) regions are formed in the semiconductor substrate (102). Silicide regions (140, 142, 144) are formed on the top surface (109) and the exposed upper portions (115A, 117A) of the gate structure (112) and the source region (132) and the drain region (134). Electrodes (150, 152, 154) are formed in contact with the silicide (140, 142, 144) of the respective gate structure (112), source region (132), and the drain region (134).

Abstract: The introduction of a barrier diffusion material, such as nitrogen, into a silicon-containing conductive region, for example the drain and source regions and the gate electrode of a field effect transistor, allows the formation of nickel silicide, which is substantially thermally stable up to temperatures of 500° C. Thus, the device performance may significantly improve as the sheet resistance of nickel silicide is significantly less than that of nickel disilicide.

Abstract: The present invention provides a technique for forming a metal silicide, such as a cobalt disilicide, even at extremely scaled device dimensions without unduly degrading the film integrity of the metal silicide. To this end, an ion implantation may be performed, advantageously with silicon, prior to a final anneal cycle, thereby correspondingly modifying the grain structure of the precursor of the metal silicide.

Abstract: An insulated gate semiconductor device (100) having reduced gate resistance and a method for manufacturing the semiconductor device (100). A gate structure (112) is formed on a major surface (104) of a semiconductor substrate (102). Successive nitride spacers (118, 128) are formed adjacent the sidewalls of the gate structure (112). The nitride spacers (118, 128) are etched and recessed using a single etch to expose the upper portions (115A, 117A) of the gate structure (112). Source (132) and drain (134) regions are formed in the semiconductor substrate (102). Silicide regions (140, 142, 144) are formed on the top surface (109) and the exposed upper portions (115A, 117A) of the gate structure (112) and the source region (132) and the drain region (134). Electrodes (150, 152, 154) are formed in contact with the silicide (140, 142, 144) of the respective gate structure (112), source region (132), and the drain region (134).

Abstract: A method is provided for forming polysilicon line structures, such as gate electrodes of field effect transistors, according to which oxide spacers are removed from the sidewalls of the poly gate lines before depositing the liner oxide. Accordingly, after formation of the final spacers, the polysilicon line sidewalls are no longer covered with spacer oxide but all silicide pre-cleans can clear the poly sidewalls completely which thus leads to improved silicidation conditions, resulting in gate lines exhibiting very low sheet resistivity.

Abstract: In highly sophisticated MOS transistors including nickel silicide portions for reducing the silicon sheet resistance, nickel silicide stingers may lead to short circuits between the drain and source region and the channel region, thereby significantly lowering production yield. By substantially amorphizing corresponding portions of the source and drain regions, the creation of clustered point defects may effectively be avoided during curing implantation induced damage, wherein a main diffusion path for nickel during the nickel silicide formation is interrupted. Thus, nickel silicide stingers may be significantly reduced or even completely avoided.

Abstract: The introduction of a barrier diffusion material, such as nitrogen, into a silicon-containing conductive region, for example the drain and source regions and the gate electrode of a field effect transistor, allows the formation of nickel silicide, which is substantially thermally stable up to temperatures of 500° C. Thus, the device performance may significantly improve as the sheet resistance of nickel silicide is significantly less than that of nickel disilicide.

Abstract: A method is provided for forming polysilicon line structures, such as gate electrodes of field effect transistors, according to which oxide spacers are removed from the sidewalls of the poly gate lines before depositing the liner oxide. Accordingly, after formation of the final spacers, the polysilicon line sidewalls are no longer covered with spacer oxide but all silicide pre-cleans can clear the poly sidewalls completely which thus leads to improved silicidation conditions, resulting in gate lines exhibiting very low sheet resistivity.