Abstract: An air maintenance tire system is provided. The tire includes a pair of sidewalls, in which each one of the sidewalls extends from a respective bead area to a crown of the tire. The air maintenance tire includes an annular groove formed in a selected one of the tire sidewalls. The groove is formed with an open end at an outer surface of the tire sidewall and a closed end opposite the open end. The open end is formed with an outward radial taper and the groove is formed with at least one increased diameter feature. An air tube of a peristaltic pump assembly is received in the groove.

Abstract: A self-inflating tire assembly includes an air tube mounted within a tire sidewall groove. The air tube is in contacting engagement with opposite angled groove surfaces surrounding the air tube. A segment of the air tube is flattened from an expanded diameter to a flat diameter by bending and compression of the groove in a rolling tire footprint to force air evacuated from the flattened segment along a tube air passageway. A tube is positioned within the groove, wherein the tube has a circular cross-sectional shape and an outside diameter D, and the groove does not have a circular cross-sectional shape, wherein said groove has a width W and a length L, wherein D is greater than W.

Abstract: An air maintenance tire assembly is provided in which an elongate groove is located within a first sidewall of a tire. The groove forms an elongate channel within the first sidewall and an elongate groove access passage extends from the elongate channel to an access opening located at an outward surface of the first sidewall. An air pumping tube inserts through the groove access passage and is positioned within the groove channel. A cover strip attaches to the first sidewall to enclose the access opening of the groove access passage. The cover strip is positioned along the first sidewall at a higher distance from the bead region of the first sidewall than the groove channel to avoid contact with a wheel rim flange when the tire is mounted to a wheel rim.

Abstract: An air maintenance tire system is provided. The tire includes a pair of sidewalls, in which each one of the sidewalls extends from a respective bead area to a crown of the tire. The air maintenance tire includes an annular groove formed in a selected one of the tire sidewalls. The groove is formed with an open end at an outer surface of the tire sidewall and a closed end opposite the open end. The open end is formed with an outward radial taper and the groove is formed with at least one increased diameter feature. An air tube of a peristaltic pump assembly is received in the groove.

Abstract: A method of making a tire comprising the steps of providing a core; forming a first layer of ply by winding a strip of one or more rubber coated cords onto the core in a geodesic pattern extending from a first shoulder to a second shoulder opposite said first shoulder and being tangent to the bead at a location between said first shoulder and said second shoulder.

Abstract: An air maintenance tire and air pump assembly is provided including a tire and an elongate tubular air passageway enclosed within a flexing region of a tire sidewall. A plurality of check valve devices are spaced apart and positioned along the air passageway into multiple air passageway segments. A check valve membrane opens to allow pressurized air to directionally pass through the check valve device from an upstream passageway segment to a downstream passageway segment and closes to prevent air from passing in an opposite direction through the check valve from the downstream segment to the upstream segment.

Abstract: An air maintenance tire assembly is provided in which an elongate groove is located within a first sidewall of a tire. The groove forms an elongate channel within the first sidewall and an elongate groove access passage extends from the elongate channel to an access opening located at an outward surface of the first sidewall. An air pumping tube inserts through the groove access passage and is positioned within the groove channel. A cover strip attaches to the first sidewall to enclose the access opening of the groove access passage. The cover strip is positioned along the first sidewall at a higher distance from the bead region of the first sidewall than the groove channel to avoid contact with a wheel rim flange when the tire is mounted to a wheel rim.

Abstract: An air pumping tube and tire system and method of assembling is provided in which a tire groove is formed to extend into a flexing region of a tire sidewall and a complementary air pumping tube inserts into the tire groove. In the green, uncured air pumping tube condition, one or more check valves are assembled into the air pumping tube through access shafts and align with an internal air passageway of the air pumping tube. Plug components of the system enclose the check valves in the air pumping tube and the check valve-containing green air pumping tube is then cured.

Abstract: A tire assembly includes a tire having a tire cavity and first and second sidewalls extending respectively from first and second tire bead regions to a tire tread region. The first sidewall has at least one bending region operatively bending within a rolling tire footprint and a sidewall groove defined by groove sidewalls positioned within the bending region of the first tire sidewall. The groove deforms segment by segment between a non-deformed state and a deformed constricted state in response to the bending of the first sidewall bending region within the rolling tire footprint. The sidewall groove, at an unloaded and fully pressurized condition, has a groove length of 2.0 mm to 2.2 mm and a groove angle of 30° to 31° relative to a road surface of the tire.

Abstract: A pneumatic tire having a pair of beads, a tread, a pair of sidewalls, and a carcass including a plurality of plies of tire cord fabric, said tire having one or more belt plies, wherein at least one of said belt plies has cords being defined by the equation ?[cos ?]n=K, when ? is the radius from the rotational axis of the tire to a point on the carcass, ? is the cord angle of said at least one ply at said point, n is a positive real number between 0.1 and 1, and K is a constant.

Abstract: A tire assembly having: a tire having a tread portion and a pair of sidewalls extending radially inward from the tread portion to join with a respective bead; a supporting carcass for the tread portion and sidewalls; a pump passageway positioned within a bending region of the tire, the pump passageway being operative to open and close as the tire rotates; a valve assembly in fluid communication with the pump passageway; a pocket formed in the tire; a filter assembly mounted in the pocket, said filter assembly being in air flow communication with the valve assembly, wherein the pocket has an area larger than the area of the filter housing wherein the valve assembly has an inlet, wherein the filter assembly has an outlet, wherein a tube connects the filter outlet assembly to the inlet of the valve assembly; wherein the tube is made of a rubber composition having a shore D hardness greater than 40 as measured by ASTM-D2240.

Abstract: A self-inflating tire assembly includes an air tube mounted within a tire sidewall groove. The air tube is in contacting engagement with opposite angled groove surfaces surrounding the air tube. A segment of the air tube is flattened from an expanded diameter to a flat diameter by bending and compression of the groove in a rolling tire footprint to force air evacuated from the flattened segment along a tube air passageway. A tube is positioned within the groove, wherein the tube has a circular cross-sectional shape and an outside diameter D, and the groove does not have a circular cross-sectional shape, wherein said groove has a width W and a length L, wherein D is greater than W.

Abstract: The present invention is directed to a tire assembly having: a tire having a tread portion and a pair of sidewalls extending radially inward from the tread portion to join with a respective bead; a supporting carcass for the tread portion and sidewalls; a pump passageway positioned within a bending region of the tire, the pump passageway being operative to open and close as the tire rotates; a valve assembly in fluid communication with the pump passageway; a pocket formed in the tire; a filter assembly mounted in the pocket, said filter assembly being in air flow communication with the valve assembly, wherein the pocket has an area larger than the area of the filter housing wherein the valve assembly has an inlet, wherein the filter assembly has an outlet, wherein a tube connects the filter outlet assembly to the inlet of the valve assembly; wherein the tube is made of a rubber composition having a shore D hardness greater than 40 as measured by ASTM-D2240.

Abstract: An air maintenance tire and air pump assembly is provided including a tire and an elongate tubular air passageway enclosed within a flexing region of a tire sidewall. A plurality of check valve devices are spaced apart and positioned along the air passageway into multiple air passageway segments. A check valve membrane opens to allow pressurized air to directionally pass through the check valve device from an upstream passageway segment to a downstream passageway segment and closes to prevent air from passing in an opposite direction through the check valve from the downstream segment to the upstream segment.

Abstract: An air maintenance tire includes an air inlet housing affixed to the inner liner of a tire. An elongate sidewall air pumping passageway is incorporated within a first tire sidewall. An elongate air tube is contained within the first sidewall and has an elongate elliptical internal air passageway. The air tube is configured having a substantially on-side mushroom-shaped sectional shape extending radially into the first tire sidewall formed by a radially inward tube cap and a radially outward tube stem. Inlet and intake conduits connect into sockets of the inlet housing and a pressure regulating valve system within the inlet housing controls pressurized air flow from the tube internal air passageway into the tire cavity.

Abstract: A tire assembly includes a tire having a pneumatic cavity, first and second sidewalls extending respectively from first and second tire bead regions to a tire tread region, the first sidewall having at least one bending region operatively bending when radially within a rolling tire footprint, and a chafer component with an air passageway defined by an air tube resiliently deforming segment by segment between an expanded condition and an at least partially collapsed condition in response to respective segment by segment deformation of the sidewall when radially within the rolling tire footprint. The tire assembly pumps a constant volume of air for every revolution of the tire thus providing a linear pumping rate regardless of dead volumes in the tire.

Abstract: An air maintenance tire includes an air inlet housing affixed to the inner liner of a tire. An elongate sidewall air pumping passageway is incorporated within a first tire sidewall. An intake conduit and an elongate tubular inlet conduit are provided having a quick connect/disconnect latching attachment to sockets formed by the air inlet housing.

Abstract: A method of assembling an air pump in a tire is provided including: opening an axial air passageway of an elongate flexible air tube at one end; inserting one by one a plurality of one-way check valves into the air passageway from the one end to form an axial array of spaced apart check valves along the air passageway, each check valve having an external nominal width greater than a nominal width of the air tube passageway; establishing a press fit engagement between each check valve and air tube internal sidewalls defining the air passageway to place each check valve at a respective preferred position within the air passageway; retaining the check valves in the respective preferred positions within the air passageway by radial pressure from the air tube internal sidewalls and closing the one end of the flexible air tube.

Abstract: An air pumping tube and tire system and method of assembling is provided in which a tire groove is formed to extend into a flexing region of a tire sidewall and a complementary air pumping tube inserts into the tire groove. In the green, uncured air pumping tube condition, one or more check valves are assembled into the air pumping tube through access shafts and align with an internal air passageway of the air pumping tube. Plug components of the system enclose the check valves in the air pumping tube and the check valve-containing green air pumping tube is then cured.

Abstract: An air maintenance tire and pump assembly includes a tire having a tire cavity, first and second sidewalls extending from first and second tire bead regions, respectively, to a tire tread region, an elongate substantially annular air passageway enclosed within a bending region of the sidewalls, the air passageway operatively closing and opening, segment by segment, as the bending region of the sidewalls passes adjacent a rolling tire footprint to pump air along the air passageway, an air inlet port assembly coupled to, and in air flow communication with, the air passageway, the air inlet port assembly being operable to channel inlet air from outside of the tire into the air passageway, the air inlet port assembly including an inlet control valve and an outlet tee structure positioned 180° opposite the inlet control valve in the air passageway for moving air into the tire cavity, the inlet control valve including two inlet check valves for ensuring air flow only into, and not out of, the inlet control valve, t