Abstract: Energy absorbing fabrics that are generally flat and that have a controllable and significant elongation distance. The fabrics are comprised of elongation yarns, such as partially oriented yarns (POY), and binder yarns, where the elongation yarns and the binder yarns have various weave-in percentages depending on the desired amount of elongation. In certain embodiments, because they are generally flat, the energy absorbing fabrics are suitable for use in retractors. Also provided are processes of manufacturing generally flat, energy absorbing fabrics.

Abstract: Disclosed are tie down cord assemblies and methods of assembling same. According to some aspects, the tie down cord assembly includes a webbing having a tunnel portion and a flat portion, with the tunnel portion configured to receive a slotted cord and the flat portion configured to attach to fabric. The slotted cord weaves in and out of the tunnel portion and is configured to interact with a seat frame or other suitable structure to secure the fabric to a seat frame. The tie down cord assembly is configured to be universal so that it can be used with seat frames having different dimensions and/or configurations.

Abstract: Energy absorbing fabrics that are generally flat and that have a controllable and significant elongation distance. The fabrics are comprised of elongation yarns, such as partially oriented yarns (POY), and binder yarns, where the elongation yarns and the binder yarns have various weave-in percentages depending on the desired amount of elongation. In certain embodiments, because they are generally flat, the energy absorbing fabrics are suitable for use in retractors. Also provided are processes of manufacturing generally flat, energy absorbing fabrics.

Abstract: Fabric structures having elongation yarns and ground yarns that form a sheath are provided, with the structure having two connection segments and at least one expansion segment in between the connection segments. Heat treatment of the one or more expansion segments shrinks the length of the elongation yarns during manufacture. A tensile load applied to the fabric structure stretches the elongation yarns and unfolds the gathered sheath. The elongation yarns absorb energy as the fabric structure elongates. In some embodiments, the fabric structure has more than one expansion segment so that the deployment force of the structure is not constant. In some embodiments, the fabric structure includes a band in some portions.

Abstract: Energy absorbing webbings that are generally flat and that have a controllable elongation distance are provided. The webbings are comprised of elongation yarns, such as partially oriented yarns (POY), and ground yarns. In certain embodiments, because they are generally flat, the energy absorbing webbings are suitable for use in retractors. Also provided are processes of manufacturing generally flat, energy absorbing webbings. In certain embodiments, the webbings are subjected to heat using first and second set of rollers with various feed ratios.

Abstract: Disclosed are tie down cord assemblies and methods of assembling same. According to some aspects, the tie down cord assembly includes a webbing having a tunnel portion and a flat portion, with the tunnel portion configured to receive a slotted cord and the flat portion configured to attach to fabric. The slotted cord weaves in and out of the tunnel portion and is configured to interact with a seat frame or other suitable structure to secure the fabric to a seat frame. The tie down cord assembly is configured to be universal so that it can be used with seat frames having different dimensions and/or configurations.

Abstract: Fabric structures having two connection segments and an expansion segment between the two connection segments are provided. The fabric structure includes ground yarns that form a sheath, binder yarns, elongation yarns surrounded by the sheath, and lateral yarns. In the expansion segment, at least some of the lateral yarns are interwoven with the elongation yarns to connect the elongation yarns laterally with the sheath. Heat treatment of the expansion segment shrinks the length of the elongation yarns during manufacture. The sheath does not substantially shrink from the heat treatment relative to the elongation yarns and gathers together in an accordion-like arrangement. A tensile load applied to the fabric structure stretches the elongation yarns and unfolds the gathered sheath. The high strength sheath supports the tensile load when completely unfolded, while the elongation yarns absorbs energy as the fabric structure stretches or elongates.

Abstract: Fabric structures having two connection segments and an expansion segment between the two connection segments are provided. The fabric structure includes ground yarns that form a sheath, binder yarns, elongation yarns surrounded by the sheath, and lateral yarns. In the expansion segment, at least some of the lateral yarns are interwoven with the elongation yarns to connect the elongation yarns laterally with the sheath. Heat treatment of the expansion segment shrinks the length of the elongation yarns during manufacture. The sheath does not substantially shrink from the heat treatment relative to the elongation yarns and gathers together in an accordion-like arrangement. A tensile load applied to the fabric structure stretches the elongation yarns and unfolds the gathered sheath. The high strength sheath supports the tensile load when completely unfolded, while the elongation yarns absorbs energy as the fabric structure stretches or elongates.

Abstract: Fabric structures having elongation yarns and ground yarns that form a sheath are provided, with the structure having two connection segments and at least one expansion segment in between the connection segments. Heat treatment of the one or more expansion segments shrinks the length of the elongation yarns during manufacture. A tensile load applied to the fabric structure stretches the elongation yarns and unfolds the gathered sheath. The elongation yarns absorb energy as the fabric structure elongates. In some embodiments, the fabric structure has more than one expansion segment so that the deployment force of the structure is not constant. In some embodiments, the fabric structure includes a band in some portions.

Abstract: Fabric structures having two connection segments and an expansion segment between the two connection segments are provided. The fabric structure includes ground yarns that form a sheath, binder yarns, elongation yarns surrounded by the sheath, and lateral yarns. In the expansion segment, at least some of the lateral yarns are interwoven with the elongation yarns to connect the elongation yarns laterally with the sheath. Heat treatment of the expansion segment shrinks the length of the elongation yarns during manufacture. The sheath does not substantially shrink from the heat treatment relative to the elongation yarns and gathers together in an accordion-like arrangement. A tensile load applied to the fabric structure stretches the elongation yarns and unfolds the gathered sheath. The high strength sheath supports the tensile load when completely unfolded, while the elongation yarns absorbs energy as the fabric structure stretches or elongates.

Abstract: A multilayer hose cover for a hose, such as a high-pressure hose, is disclosed. In some embodiments, the hose cover comprises at least three layers that are interwoven together using weft yarn. In these embodiments, the hose cover includes an outer sheath, a middle sheath, and an inner sheath interwoven together by weft yarn in such a way that the layers reinforce one another and are configured to contain the energy associated with a hose burst.

Abstract: A hose cover for a high pressure hose is disclosed. The hose cover includes an outer sheath and an inner sheath disposed within the outer sheath. The inner and outer sheaths have a woven construction, each have a plurality of warp threads, and a weft thread that is interwoven between the warp threads. The weft thread is woven between the warp threads of the inner and outer sheaths in a pattern such that weft thread is shared between the inner and outer sheath and the inner and outer sheaths are interwoven together.

Abstract: Energy absorbing webbings that are generally flat and that have a controllable elongation distance are provided. The webbings are comprised of elongation yarns, such as partially oriented yarns (POY), and ground yarns. In certain embodiments, because they are generally flat, the energy absorbing webbings are suitable for use in retractors. Also provided are processes of manufacturing generally flat, energy absorbing webbings. In certain embodiments, the webbings are subjected to heat using first and second set of rollers with various feed ratios.

Abstract: Fabric structures having elongation yarns and ground yarns that form a sheath are provided, with the structure having two connection segments and at least one expansion segment in between the connection segments. Heat treatment of the one or more expansion segments shrinks the length of the elongation yarns during manufacture. A tensile load applied to the fabric structure stretches the elongation yarns and unfolds the gathered sheath. The elongation yarns absorb energy as the fabric structure elongates. In some embodiments, the fabric structure has more than one expansion segment so that the deployment force of the structure is not constant. In some embodiments, the fabric structure includes a band in some portions.

Abstract: A multilayer hose cover for a hose, such as a high-pressure hose, is disclosed. In some embodiments, the hose cover comprises at least three layers that are interwoven together using weft yarn. In these embodiments, the hose cover includes an outer sheath, a middle sheath, and an inner sheath interwoven together by weft yarn in such a way that the layers reinforce one another and are configured to contain the energy associated with a hose burst.

Abstract: A tear-away energy absorbing webbing (10) is a one-piece webbing. The tear-away energy absorbing webbing (10) has a top layer load-bearing web (12) and a bottom layer load-bearing web (24). An energy absorbing portion (38) of the webbing has binder yarns (36) interlaced with the top and bottom layer load-bearing webs (12, 14). A sufficiently high load force applied to the webbing breaks the binder yarns (36) and tears apart the top and bottom layer load-bearing webs (12, 14). The energy absorbing portion (38) absorbs energy as it tears apart. The top and bottom layer load-bearing webs (12, 14) support the load force when the shock absorbing portion is torn apart.

Abstract: A hose cover for a high pressure hose is disclosed. The hose cover includes an outer sheath and an inner sheath disposed within the outer sheath. The inner and outer sheaths have a woven construction, each have a plurality of warp threads, and a weft thread that it interwoven between the warp threads. The weft thread is woven between the warp threads of the inner and outer sheaths in a pattern such that weft thread is shared between the inner and outer sheath and the inner and outer sheaths are interwoven together.

Abstract: A tear-away energy absorbing webbing (10) is a one-piece webbing. The tear-away energy absorbing webbing (10) has a top layer load-bearing web (12) and a bottom layer load-bearing web (24). An energy absorbing portion (38) of the webbing has binder yarns (36) interlaced with the top and bottom layer load-bearing webs (12, 14). A sufficiently high load force applied to the webbing breaks the binder yarns (36) and tears apart the top and bottom layer load-bearing webs (12, 14). The energy absorbing portion (38) absorbs energy as it tears apart. The top and bottom layer load-bearing webs (12, 14) support the load force when the shock absorbing portion is torn apart.

Abstract: Fabric structures having two connection segments and an expansion segment between the two connection segments are provided. The fabric structure includes ground yarns that form a sheath, binder yarns, elongation yarns surrounded by the sheath, and lateral yarns. In the expansion segment, at least some of the lateral yarns are interwoven with the elongation yarns to connect the elongation yarns laterally with the sheath. Heat treatment of the expansion segment shrinks the length of the elongation yarns during manufacture. The sheath does not substantially shrink from the heat treatment relative to the elongation yarns and gathers together in an accordion-like arrangement. A tensile load applied to the fabric structure stretches the elongation yarns and unfolds the gathered sheath. The high strength sheath supports the tensile load when completely unfolded, while the elongation yarns absorbs energy as the fabric structure stretches or elongates.

Abstract: A hose cover for a high pressure hose is disclosed. The hose cover includes an outer sheath and an inner sheath disposed within the outer sheath. The inner and outer sheaths have a woven construction, each have a plurality of warp threads, and a weft thread that is interwoven between the warp threads. The weft thread is woven between the warp threads of the inner and outer sheaths in a pattern such that weft thread is shared between the inner and outer sheath and the inner and outer sheaths are interwoven together.