Patents by Inventor Tohru Yoshida
Tohru Yoshida has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20220097773Abstract: In an automobile hood, sufficient panel rigidity and dent resistance are secured while achieving weight reduction. Automobile hood 1 has a panel 2, a reinforcing member 3, and a joint 4 that joins the panel 2 and the reinforcing member 3. The reinforcing member 3 includes a structure formed from a plurality of units 7 having a hexagonal annular shape disposed in a close-packed arrangement. Unit 7 has a floor 11, inclined wall 12 and top plate 13. The floor 11 is adjacent to the panel 2. Top plate 13 and panel 2 are separated from each other. The inclined wall 12 is arranged between the floor 11 and the top plate 13. A hexagonal annular first ridge line 31 of the unit 7 is located between the inclined wall 12 and the floor 11. A length L1 of one side of the first ridge line 31 is 40-75 mm.Type: ApplicationFiled: December 27, 2019Publication date: March 31, 2022Applicant: NIPPON STEEL CORPORATIONInventors: Tohru YOSHIDA, Koichi HAMADA, Takeshi KAWACHI, Atsuo KOGA, Takuya OISHI
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Publication number: 20220097774Abstract: In an automobile hood, sufficient panel rigidity and dent resistance of a panel are secured while achieving weight reduction. An automobile hood having panel, reinforcing member and joint that joins the panel and the reinforcing member such that the reinforcing member includes a structure formed from a plurality of units having hexagonal annular shape disposed in a close-packed arrangement. Floor of the unit has an annular end part. All of annular end part is located between first circle and second circle wherein first circle is inscribed within a first ridge line overlapping with an outer end part of the floor. Second circle is concentric with first circle and has a radius that is 60% of a radius of the first circle. Width of upper face of floor is 2 mm or more over the entire area of the annular end part in the circumferential direction of the annular end part.Type: ApplicationFiled: December 27, 2019Publication date: March 31, 2022Applicant: NIPPON STEEL CORPORATIONInventors: Tohru YOSHIDA, Koichi HAMADA, Takeshi KAWACHI, Atsuo KOGA, Takuya OISHI
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Publication number: 20220097497Abstract: Provided is an automobile door (600) including: a first impact absorbing member (122) that traverses the automobile door (600) so as to extend between both end portion regions in a vehicle height direction; a second impact absorbing member (124) that traverses the automobile door (600) so as to extend between both end portion regions in a vehicle length direction; an exterior material (110); and a belt line reinforcement (300), in which bending rigidity in a vehicle width direction of a cross section perpendicular to an extending direction of the belt line reinforcement (300) at a support portion is larger than bending rigidity in the vehicle width direction of a cross section perpendicular to an extending direction of the first impact absorbing member (122) at an intersection portion.Type: ApplicationFiled: January 15, 2020Publication date: March 31, 2022Applicant: NIPPON STEEL CORPORATIONInventors: Toshiya SUZUKI, Satoshi HIROSE, Tohru YOSHIDA, Yoshiaki NAKAZAWA
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Patent number: 11224908Abstract: A cutting method using a stamping press according to the present disclosure is a method to cut a workpiece that is configured from a first metal sheet and a second metal sheet joined at a weld portion and that has a heat-affected zone around the weld portion, in which the workpiece is cut using a punch. The punch includes a flat portion and a projecting portion projected more toward the workpiece than a flat portion of the punch. The workpiece is positioned with respect to the punch at a position such that the projecting portion starts cutting at least at one out of the heat-affected zone or the weld portion before the flat portion cuts the workpiece. The workpiece is then cut by moving the punch and a die relative to each other in this state of positioning so as to shear across the weld portion on the workpiece.Type: GrantFiled: September 28, 2016Date of Patent: January 18, 2022Assignee: NIPPON STEEL CORPORATIONInventors: Takashi Yasutomi, Takashi Matsuno, Tohru Yoshida
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Patent number: 11173771Abstract: The present invention provides a shock-absorbing member including: an exterior material 110 for an automobile; a first reinforcing member 122 that is disposed adjacent to the exterior material 110 and whose cross section orthogonal to the extending direction has a height, in the direction orthogonal to the exterior material 110, that is greater than the width in the S direction along the exterior material 110; a second reinforcing member 124 that is disposed adjacent to the exterior material 110 and whose cross section orthogonal to the extending direction has a height, in the direction orthogonal to the exterior material 110, that is greater than the width in the direction along the exterior material 110; an intersecting part where the first reinforcing member 122 and the second reinforcing member intersect and overlap; and a joint that joins the first reinforcing member 122 and the second reinforcing member 124 at the intersection.Type: GrantFiled: January 28, 2019Date of Patent: November 16, 2021Assignee: NIPPON STEEL CORPORATIONInventors: Toshiya Suzuki, Yoshiaki Nakazawa, Tasuku Zeniya, Tohru Yoshida
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Patent number: 11148183Abstract: A method of production of a shaped article able to suppress occurrence of shaping defects, that is, a method of production of a shaped article including a first step of press-forming a metal plate (1a) into a U-shape to obtain a U-shaped article (1b) having a bottom part (2) straight extending in a longitudinal direction and a second step of press-forming the U-shaped article (1b) to bend it in the longitudinal direction so that the bottom part (2) of the part projects to the inside and obtain a U-cross-section bent article (1c).Type: GrantFiled: September 17, 2015Date of Patent: October 19, 2021Assignee: NIPPON STEEL CORPORATIONInventors: Masahiko Sato, Tohru Yoshida
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Publication number: 20210122216Abstract: The present invention provides a shock-absorbing member including: an exterior material 110 for an automobile; a first reinforcing member 122 that is disposed adjacent to the exterior material 110 and whose cross section orthogonal to the extending direction has a height, in the direction orthogonal to the exterior material 110, that is greater than the width in the S direction along the exterior material 110; a second reinforcing member 124 that is disposed adjacent to the exterior material 110 and whose cross section orthogonal to the extending direction has a height, in the direction orthogonal to the exterior material 110, that is greater than the width in the direction along the exterior material 110; an intersecting part where the first reinforcing member 122 and the second reinforcing member intersect and overlap; and a joint that joins the first reinforcing member 122 and the second reinforcing member 124 at the intersection.Type: ApplicationFiled: January 28, 2019Publication date: April 29, 2021Applicant: NIPPON STEEL CORPORATIONInventors: Toshiya SUZUKI, Yoshiaki NAKAZAWA, Tasuku ZENIYA, Tohru YOSHIDA
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Patent number: 10946431Abstract: The present invention provides a method for shear processing whereby a sheared surface having a small residual stress and excellent surface properties is formed and the service life of a punch is prolonged in a shear processing for shearing, by a shear line that crosses a weld zone, a workpiece with a large thickness of level difference of a weld zone and/or obtained by welding together a steel sheet having a strength of 1000 MPa or more and another steel sheet. The shearing for shear processing method according to the present invention is a method for shearing a workpiece having a weld zone using a punch and a die, the method characterized in that two protrusions are provided to a cutting edge of the punch, all or part of the weld zone of the workpiece is flanked from the two sides by the two protrusions, and the workpiece is sheared by a shear line that crosses the weld zone.Type: GrantFiled: September 1, 2017Date of Patent: March 16, 2021Assignee: NIPPON STEEL CORPORATIONInventors: Takashi Yasutomi, Masahiro Saito, Shigeru Yonemura, Tohru Yoshida
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Patent number: 10857583Abstract: [Object] To enable flexible molding of a punch-nose in press working for obtaining a molded product including a U-shaped portion in a cross-section. [Solution] Provided is a press-working apparatus configured to provide a molded product by performing press working on a work, the molded product including, in a cross-section, a U-shaped portion including a bottom, a wall, and a punch-nose between the bottom and the wall, the press-working apparatus including: a die in which a recessed portion to receive the U-shaped portion is formed; a first punch that sandwiches a central area of the bottom with a bottom surface of the recessed portion; and a second punch that is pushed into the recessed portion later than the first punch, to restrain the wall between the second punch and a side surface of the recessed portion, and sandwich the work with the bottom surface to mold a peripheral area of the bottom and the punch-nose.Type: GrantFiled: April 28, 2016Date of Patent: December 8, 2020Assignee: NIPPON STEEL CORPORATIONInventors: Nobuo Yoshikawa, Yasuhiro Ito, Shigeru Yonemura, Tohru Yoshida
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Patent number: 10695814Abstract: A method for manufacturing a press-formed product includes: a first step of preparing a long material having a bending portion; and a second step of decreasing curvature of the bending portion while restricting both ends of the long material in a longitudinal direction.Type: GrantFiled: March 3, 2015Date of Patent: June 30, 2020Assignee: NIPPON STEEL CORPORATIONInventors: Jun Nitta, Tohru Yoshida, Hiroshi Yoshida, Nobuo Yoshikawa, Shigeru Yonemura
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Patent number: 10639698Abstract: Provided is a steel material shearing method that enables highly productive and low-cost production of a steel material with a sheared surface having excellent hydrogen embrittlement resistance, fatigue strength, and stretch flangeability. The shearing method comprises making a clearance between a die and a punch 5 to 80% of a sheet thickness of a workpiece, shearing the workpiece using the punch, and, by utilizing a punched material punched out by the punch, pressing an end face of the punched out material against the sheared surface of the worked material on the die to produce a steel sheet with a sheared edge having excellent hydrogen embrittlement resistance and fatigue strength.Type: GrantFiled: February 25, 2016Date of Patent: May 5, 2020Assignee: NIPPON STEEL CORPORATIONInventors: Takashi Yasutomi, Takashi Matsuno, Shigeru Yonemura, Tohru Yoshida
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Patent number: 10639699Abstract: Provided is a shearing method which can produce a worked material having a sheared edge excellent in surface perpendicularity and surface properties with a good productivity while suppressing tool wear and damage. The method comprises a first shearing step of placing a first blank having first and second surfaces on a first die so that said second surface is arranged on said first die side, and shearing said first blank from said first surface toward said second surface in a sheet thickness direction of said first blank by a first punch arranged at said first surface side to obtain a first punched out material and first worked material; and a second shearing step of placing a second blank and (x) using said first punched out material as a second punch, (y) using said first worked material as a second die, or both thereof.Type: GrantFiled: February 8, 2017Date of Patent: May 5, 2020Assignee: NIPPON STEEL CORPORATIONInventors: Takashi Yasutomi, Shigeru Yonemura, Tohru Yoshida
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Patent number: 10562091Abstract: In the present invention, in a piercing punch and a burring punch which are shaft members having a first axis line as the center axis lines and are provided so as to be movable along the first axis line, first, after prepared holes having the first axis line as the center axis lines with respect to the first wall portion and the second wall portion are formed using the piercing punch, burring holes having the first axis line as the center axis lines with respect to the first wall portion and the second wall portion are formed using the burring punch.Type: GrantFiled: January 29, 2015Date of Patent: February 18, 2020Assignee: NIPPON STEEL CORPORATIONInventors: Satoshi Shirakami, Masaaki Mizumura, Tohru Yoshida
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Publication number: 20200030868Abstract: A shearing method of a plate-shaped workpiece for applying a shear force in a thickness direction of the plate-shaped workpiece includes: a step for starting applying the shear force on the workpiece with a clearance between action points in a surface direction orthogonal to the thickness direction of the workpiece; a step for applying the shear force after the start of applying the shear force until a fractured surface is created in the workpiece; and a step for increasing the clearance depending on a deformation of the workpiece in the thickness direction after starting applying the shear force until the fractured surface is created in the workpiece.Type: ApplicationFiled: March 20, 2018Publication date: January 30, 2020Applicant: NIPPON STEEL CORPORATIONInventors: Takashi YASUTOMI, Shigeru YONEMURA, Tohru YOSHIDA
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Patent number: 10508909Abstract: Provided is a line displacement evaluation method of evaluating line displacement occurring in a press-formed article in press forming of forming a character line. This method includes acquiring a cross section profile of the press-formed article measured so as to traverse the character line formed in the press-formed article; calculating a 4th order differential coefficient of the acquired cross section profile; and evaluating the line displacement, on the basis of the calculated 4th order differential coefficient of the cross section profile.Type: GrantFiled: August 6, 2015Date of Patent: December 17, 2019Assignee: NIPPON STEEL CORPORATIONInventors: Masahiro Saito, Tohru Yoshida
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Patent number: 10467361Abstract: A stretch flange crack prediction method of predicting initiation of stretch flange cracks that occurs in a flange end section during stretch flange forming of a deformable sheet, includes: a measurement value acquisition process of acquiring, for each of a plurality of sheet-shaped test pieces, a fracture strain measurement value, a normal strain gradient measurement value, and a circumferential strain gradient measurement value; a CAE analysis process of acquiring a maximum major strain maximum element having a highest maximum major strain, a normal strain gradient of the maximum major strain maximum element, and a circumferential strain gradient of the maximum major strain maximum element; a fracture determination threshold acquisition process of acquiring a fracture determination threshold by converting the fracture strain measurement value; and a prediction process of predicting that stretch flange cracks will be initiated, when the maximum major strain is equal to or higher than the fracture determinatiType: GrantFiled: July 2, 2015Date of Patent: November 5, 2019Assignee: NIPPON STEEL CORPORATIONInventors: Satoshi Shirakami, Hiroshi Yoshida, Takashi Miyagi, Jun Nitta, Tohru Yoshida
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Patent number: 10444732Abstract: A blank shape determining method includes: a process of making a forming analysis of forming a reference blank into a reference formed product and a acquiring sheet thickness distribution and a plastic strain distribution; a process of acquiring a forming failure evaluation index for the reference blank; a process of estimating a region, which includes an end edge portion at which the forming failure evaluation index exceeds a predetermined threshold, within the reference blank as a forming failure region; a process of generating a plurality of corrected blanks; a process of making a forming analysis of forming the corrected blanks into corrected formed products and acquiring a sheet thickness distribution and a plastic strain distribution; a process of acquiring the forming failure evaluation index for the corrected formed product; and a process of determining a shape of the corrected blank having a smallest maximum value of the forming failure evaluation index as a shape of a blank provided for press forminType: GrantFiled: March 24, 2016Date of Patent: October 15, 2019Assignee: NIPPON STEEL CORPORATIONInventors: Shigeru Yonemura, Tohru Yoshida, Jun Nitta, Toshiyuki Niwa
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Patent number: 10377200Abstract: A coupling structure includes a hollow rod section formed of a metal pipe and fastening sections formed by plastic deformation of the metal pipe so as to be connected with end sections of the hollow rod section. The fastening section includes a pair of base end sections which are each connected with a peripheral wall section forming a closed cross-section at the end section of the hollow rod section, and are separated from each other, and a bottom wall including a flat surface connected with the pair of the base end sections, and a pair of front end sections including a pair of side walls curving inwards from at least widthwise end sections of the bottom wall on a base end section side.Type: GrantFiled: January 10, 2019Date of Patent: August 13, 2019Assignee: NIPPON STEEL CORPORATIONInventors: Satoshi Shirakami, Masaaki Mizumura, Tohru Yoshida
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Publication number: 20190240715Abstract: The present invention provides a method for shear processing whereby a sheared surface having a small residual stress and excellent surface properties is formed and the service life of a punch is prolonged in a shear processing for shearing, by a shear line that crosses a weld zone, a workpiece with a large thickness of level difference of a weld zone and/or obtained by welding together a steel sheet having a strength of 1000 MPa or more and another steel sheet. The shearing for shear processing method according to the present invention is a method for shearing a workpiece having a weld zone using a punch and a die, the method characterized in that two protrusions are provided to a cutting edge of the punch, all or part of the weld zone of the workpiece is flanked from the two sides by the two protrusions, and the workpiece is sheared by a shear line that crosses the weld zone.Type: ApplicationFiled: September 1, 2017Publication date: August 8, 2019Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Takashi YASUTOMI, Masahiro SAITO, Shigeru YONEMURA, Tohru YOSHIDA
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Patent number: 10352836Abstract: An evaluation method of a plastic material includes: a first shearing process of performing simple shearing deformation with respect to a first plastic sheet; a second shearing process of performing simple shearing deformation with respect to a second plastic sheet; a first partial stress-strain curve data obtaining process of obtaining first partial stress-strain curve data; a second partial stress-strain curve data obtaining process of obtaining second partial stress-strain curve data; and a synthesized stress-strain curve data obtaining process of obtaining synthesized stress-strain curve data based on the first partial stress-strain curve data and the second partial stress-strain curve data.Type: GrantFiled: May 8, 2015Date of Patent: July 16, 2019Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Satoshi Shirakami, Nobuo Yoshikawa, Tohru Yoshida, Hiroshi Yoshida