Patents by Inventor Tomohiko Omura
Tomohiko Omura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Publication number: 20160160307Abstract: Low-alloy oil-well steel pipe includes a composition consisting, in mass %, of C: 0.40 to 0.65%, Si: 0.05 to 0.50%, Mn: 0.10 to 1.00%, P: 0.020% or less, S: 0.0020% or less, Cu: 0.15% or less, Cr: 0.40 to 1.50%, Mo: 0.50 to 2.50%, V: 0.05 to 0.25%, Ti: 0 to less than 0.01%, Nb: 0.01 to 0.2%, sol.Al: 0.010 to 0.100%, N: 0.006% or less, B: 0 to 0.0015%, and Ca: 0 to 0.003%, the balance being Fe and impurities. The structure has tempered martensite and 0 to less than 2% volume ratio of retained austenite. A grain size number of prior-austenite grain in the structure is 9.0 or more. An equivalent circular diameter of a sub-structure surrounded by a boundary having a crystal orientation difference of 15° or more from a packet boundary, a block boundary and a lath boundary is 3 ?m or less for the tempered martensite.Type: ApplicationFiled: July 23, 2014Publication date: June 9, 2016Inventors: Yuji ARAI, Tomohiko OMURA, Keiichi KONDO
-
Patent number: 9211601Abstract: An austenitic steel welded joint is produced by gas tungsten arc welding an austenitic steel base metal with a welding material of austenitic steel having a composition comprising: C?0.1%; Si?0.8%; Mn: 1.5 to 5.5%; Ni: 8 to 15%; Cr: 18 to 24%; Al<0.05%; N: 0.15 to 0.35%; and one or more of V?0.5%, Nb?0.5%, and Mo?4.5% if necessary, the balance being Fe and impurities that contain O?0.02%, P?0.05%, and S?0.03%. The chemical composition satisfies [413?462(C+N)?9.2Si?8.1Mn?13.7Cr?9.5Ni?18.5Mo??70]. The amount of ferrite of the weld metal is 20% or less in area ratio. The welded joint has high strength and excellent hydrogen embrittlement resistance and is useful in high-pressure hydrogen gas piping where no postweld heat treatment is performed.Type: GrantFiled: June 20, 2012Date of Patent: December 15, 2015Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Hiroyuki Hirata, Tomohiko Omura, Yusaku Tomio, Jun Nakamura
-
Patent number: 9175371Abstract: The present invention provides a steel which simultaneously satisfies a plurality of characteristics, specifically, a steel for tubes with excellent sulfide stress cracking resistance, including, C: 0.2 to 0.7%; Si: 0.01 to 0.8%; Mn: 0.1 to 1.5%; S: not more than 0.005%; P: not more than 0.03%; Al: 0.0005 to 0.1%; Ti: 0.005 to 0.05%; Ca: 0.0004 to 0.005%; N: not more than 0.007%; Cr: 0.1 to 1.5%; and Mo: 0.2 to 1.0%; the balance being Fe, Mg and impurities, being characterized in that: the content of Mg is not less than 1.0 ppm and not more than 5.0 ppm; and inclusions of not less than 50% of the total number of those in steel have such a morphology that Mg—Al—O-based oxides exist at the central part of the inclusion, Ca—Al-based oxides enclose the Mg—Al—O-based oxides, and Ti-containing-carbonitrides further exist on a periphery of the Ca—Al-based oxides.Type: GrantFiled: May 25, 2011Date of Patent: November 3, 2015Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Mitsuhiro Numata, Tomohiko Omura, Masayuki Morimoto, Toru Takayama, Atsushi Soma
-
Publication number: 20150247226Abstract: The low alloy steel for oil country tubular goods according to the present invention has a chemical composition containing, by mass percent, C: 0.56 to 1.00%, Si: 0.05 to 0.50%, Mn: 0.05 to 1.00%, P: at most 0.025%, S: at most 0.010%, Al: 0.005 to 0.100%, Mo: 0.40 to 1.00%, V: 0.05 to 0.30%, and O: at most 0.010%, the balance being Fe and impurities, wherein the yield stress thereof is at least 862 MPa, and the half-value width of a [211] crystal surface obtained by X-ray diffraction is at most 0.50°.Type: ApplicationFiled: November 5, 2012Publication date: September 3, 2015Inventors: Tomohiko Omura, Yuji Arai, Kaori Kawano, Akihiro Sakamoto, Kazuo Okamura, Kenji Yamamoto, Keiichi Kondo
-
Publication number: 20150114527Abstract: A steel for oil country tubular goods includes, as a chemical composition, by mass %, C, Si, Mn, Al, Mo, P, S, O, N, and a balance containing Fe and impurities, wherein a full width at half maximum HW of a crystal plane corresponding to a (211) crystal plane of an ? phase and a carbon content expressed in mass % in the chemical composition satisfy HW×C1/2?0.38, the carbon content and a molybdenum content expressed in mass % in the chemical composition satisfy C×Mo?0.6, a number of M2C carbides having a hexagonal crystal structure and having an equivalent circle diameter of 1 nm or more is 5 pieces or more per one square micron, and an yield strength is 758 MPa or more.Type: ApplicationFiled: June 17, 2013Publication date: April 30, 2015Inventors: Tomohiko Omura, Yuji Arai, Kaori Kawano, Akihiro Sakamoto, Kazuo Okamura, Kenji Yamamoto, Keiichi Kondo, Koji Nagahashi, Masanao Seo
-
Patent number: 9017494Abstract: A high-strength seamless steel pipe for oil wells excellent in sulfide stress cracking resistance which comprises, on the percent by mass basis, C: 0.1 to 0.20%, Si: 0.05 to 1.0%, Mn: 0.05 to 1.0%, Cr: 0.05 to 1.5%, Mo: 0.05 to 1.0%, Al: 0.10% or less, Ti: 0.002 to 0.05% and B: 0.0003 to 0.005%, with a value of equation “C+(Mn/6)+(Cr/5)+(Mo/3)” of 0.43 or more, with the balance being Fe and impurities, and in the impurities P: 0.025% or less, S: 0.010% or less and N: 0.007% or less. The seamless steel pipe may contain a specified amount of one or more element(s) of V and Nb, and/or a specified amount of one or more element(s) of Ca, Mg and REM. The seamless steel pipe can be produced at a low cost by adapting an in-line tube making and heat treatment process having a high production efficiency since a reheating treatment for refinement of grains is not required.Type: GrantFiled: August 18, 2011Date of Patent: April 28, 2015Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Yuji Arai, Tomohiko Omura, Keiichi Nakamura
-
Publication number: 20150047831Abstract: A stainless steel for oil wells which has excellent high-temperature corrosion resistance and can stably obtain a strength of not less than 758 MPa is provided. The stainless steel for oil wells contains, by masse, C: not more than 0.05%, Si: not more than 1.0%, Mn: 0.01 to 1.0%, P: not more than 0.05%, S: less than 0.002%, Cr: 16 to 18%, Mo: 1.8 to 3%, Cu: 1.0 to 3.5%, Ni: 3.0 to 5.5%, Co: 0.01 to 1.0%, Al: 0.001 to 0.1%, O: not more than 0.05%, and N: not more than 0.05%, the balance being Fe and impurities, and satisfies Formulas (1) and (2): Cr+4Ni+3Mo+2Cu?44??(1) Cr+3Ni+4Mo+2Cu/3?46??(2) where each symbol of element in Formulas (1) and (2) is substituted by the content (mass %) of a corresponding element.Type: ApplicationFiled: February 27, 2013Publication date: February 19, 2015Inventors: Shinjiro Nakatsuka, Taro Ohe, Hisashi Amaya, Hideki Takabe, Yohei Otome, Yusaku Tomio, Masanao Seo, Tomohiko Omura, Kunio Kondo
-
Publication number: 20150047749Abstract: A low alloy steel subjected to post weld heat treatment, containing, by mass percent, of C: 0.01 to 0.15%, Si: 3% or less, Mn: 3% or less, and Al: 0.08% or less, one or more kinds of elements selected from Ti, V and Nb: the range satisfying Formula (1), and the balance being Fe and impurities, wherein in the impurities, N: 0.01% or less, P: 0.05% or less, S: 0.03% or less, and O: 0.03% or less: 0.1×[C(%)]?[Ti(%)]+[V(%)]+0.5×[Nb(%)]?0.2??(1) where, the symbol of element in the formula represents the content (mass %) of each element. In the alloy steel, a HAZ subjected to PWHT, especially short-time PWHT, has excellent hydrogen embrittlement resistance in wet hydrogen sulfide environments or the like.Type: ApplicationFiled: December 17, 2012Publication date: February 19, 2015Inventors: Hiroyuki Hirata, Tomohiko Omura, Kenji Kobayashi, Kaori Kawano, Kota Tomatsu, Kazuhiro Ogawa
-
Publication number: 20140348695Abstract: A low alloy steel, containing, by mass percent, C: 0.01 to 0.15%, Si: 3% or less, Mn: 3% or less, B: 0.005 to 0.050%, and Al: 0.08% or less, and the balance being Fe and impurities, wherein in the impurities, N: 0.01% or less, P: 0.05% or less, S: 0.03% or less, and O: 0.03% or less. In the alloy steel, a HAZ has excellent resistance to embrittlement attributable to hydrogen such as stress corrosion cracking in wet hydrogen sulfide environments.Type: ApplicationFiled: December 17, 2012Publication date: November 27, 2014Inventors: Hiroyuki Hirata, Kenji Kobayashi, Tomohiko Omura, Kaori Kawano, Kota Tomatsu, Kazuhiro Ogawa
-
Publication number: 20140205487Abstract: To provide an oil-well steel pipe having excellent SSC resistance. The oil-well steel pipe according to the present invention contains, by mass percent, C: 0.15 to 0.35%, Si: 0.1 to 0.75%, Mn: 0.1 to 1.0%, Cr: 0.1 to 1.7%, Mo: 0.1 to 1.2%, Ti: 0.01 to 0.05%, Nb: 0.010 to 0.030%, Al: 0.01 to 0.1%, P: at most 0.03%, S: at most 0.01%, N: at most 0.007%, and O: at most 0.01%, the balance being Fe and impurities. The Ti content and the Nb content in a residue obtained by bromine-methanol extraction satisfy equation (1): 100×[Nb]/([Ti]+[Nb])?27.5??(1) where the Ti content (mass %) and the Nb content (mass %) in the residue are substituted for [Ti] and [Nb].Type: ApplicationFiled: August 17, 2012Publication date: July 24, 2014Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Atsushi Soma, Tomohiko Omura, Yuji Arai, Misuhiro Numata, Toru Takayama, Masanao Seo
-
Publication number: 20140186101Abstract: An austenitic steel welded joint is produced by gas tungsten arc welding an austenitic steel base metal with a welding material of austenitic steel having a composition comprising: C?0.1%; Si?0.8%; Mn: 1.5 to 5.5%; Ni: 8 to 15%; Cr: 18 to 24%; Al<0.05%; N: 0.15 to 0.35%; and one or more of V?0.5%, Nb?0.5%, and Mo?4.5% if necessary, the balance being Fe and impurities that contain O?0.02%, P?0.05%, and S?0.03%. The chemical composition satisfies [413?462(C+N)?9.2Si?8.1 Mn?13.7Cr?9.5Ni?18.5Mo??70]. The amount of ferrite of the weld metal is 20% or less in area ratio. The welded joint has high strength and excellent hydrogen embrittlement resistance and is useful in high-pressure hydrogen gas piping where no postweld heat treatment is performed.Type: ApplicationFiled: June 20, 2012Publication date: July 3, 2014Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Hiroyuki Hirata, Tomohiko Omura, Yusaku Tomio, Jun Nakamura
-
Patent number: 8696835Abstract: An austenitic stainless steel for use in a hydrogen gas atmosphere comprises, in mass %, C: 0.10% or less, Si: 1.0% or less, Mn: 0.01 to 30%, P: 0.040% or less, S: 0.01% or less, Cr: 15 to 30%, Ni: 5.0 to 30%, Al: 0.10% or less, N: 0.001 to 0.30% with the balance Fe and inevitable impurities. An X-ray (111) integration intensity of a cross section along the direction rectangular to the working direction is five times that in a random direction or less, and the X-ray integration intensity ratio of a cross section along the working direction satisfies I(220)/I(111)?10. The high strength steel can also contain one or more of the groups of Mo and W; V, Nb, Ta, Ti, Zr and Hf; B; Cu and Co; Mg, Ca, La, Ce, Y, Sm, Pr and Nd.Type: GrantFiled: November 24, 2010Date of Patent: April 15, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Hiroyuki Semba, Masaaki Igarashi, Tomohiko Omura, Mitsuo Miyahara, Kazuhiko Ogawa
-
Patent number: 8663400Abstract: Provided is a low alloy steel for high-pressure hydrogen gas environments, which contains, by mass percent, C: 0.15 to 0.60%, Si: 0.05 to 0.5%, Mn: 0.05 to 3.0%, P: not more than 0.025%, S: not more than 0.010%, Al: 0.005 to 0.10%, Mo: 0.5 to 3.0%, V: 0.05 to 0.30%, O (oxygen): not more than 0.01%, N: not more than 0.03%, and the balance Fe and impurities, and has tensile strength of not less than 900 MPa. This low alloy steel desirably contains B of 0.0003 to 0.003%, but in this case, N is limited to not more than 0.010%. It is desirable to contain at least one among Cr, Nb, Ti, Zr, and Ca. The contents of Mo and V desirably satisfy the following formula (1): [Mo(%)]·[V(%)]0.2?0.32??(1).Type: GrantFiled: June 12, 2009Date of Patent: March 4, 2014Assignee: Sumitomo Metal Industries, Ltd.Inventors: Tomohiko Omura, Mitsuo Miyahara, Hiroyuki Semba, Masaaki Igarashi
-
Publication number: 20140017111Abstract: There is provided an austenitic stainless steel for high-pressure hydrogen gas consisting, by mass percent, of C: 0.10% or less, Si: 1.0% or less, Mn: 3% or more to less than 7%, Cr: 15 to 30%, Ni: 10% or more to less than 17%, Al: 0.10% or less, N: 0.10 to 0.50%, and at least one kind of V: 0.01 to 1.0% and Nb: 0.01 to 0.50%, the balance being Fe and impurities, wherein in the impurities, the P content is 0.050% or less and the S content is 0.050% or less, the tensile strength is 800 MPa or higher, the grain size number (ASTM E112) is No. 8 or higher, and alloy carbo-nitrides having a maximum diameter of 50 to 1000 nm are contained in the number of 0.4/?m2 or larger in cross section observation.Type: ApplicationFiled: March 19, 2012Publication date: January 16, 2014Applicant: Nippon Steel & Sumitomo Metal CorporationInventors: Tomohiko Omura, Jun Nakamura, Hirokazu Okada, Hiroyuki Semba, Yusabu Tomio, Hiroyuki Hirata, Masaaki Igarashi, Kazuhiro Ogawa, Masaaki Terunuma
-
Publication number: 20140007994Abstract: A method for quenching a steel pipe by water cooling from an outer surface thereof, where pipe end portions are not subjected to water cooling, and at least part of a main body other than the pipe end portions is subjected to water cooling. A region(s) that is not subjected to direct water cooling over an entire circumference thereof can be along an axial direction at least in part of the main body other than the pipe end portions. The start and stop of water cooling can be intermittent at least in part of the quenching. During the water cooling of the pipe outer surface, an intensified water cooling can be performed in a temperature range in which the pipe outer surface temperature is higher than Ms point. Thereafter, the cooling can be switched to moderate cooling so that the outer surface is cooled down to Ms point or lower.Type: ApplicationFiled: March 13, 2012Publication date: January 9, 2014Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Akihiro Sakamoto, Kazuo Okamura, Kenji Yamamoto, Tomohiko Omura, Yuji Arai
-
Patent number: 8617462Abstract: A steel for an oil well pipe, having high strength and excellent SSC resistance, consists of, by mass %, C: 0.30 to 0.60%, Si: 0.05 to 0.5%, Mn: 0.05 to 1.0%, Al: 0.005 to 0.10%, Cr+Mo: 1.5 to 3.0%, wherein Mo is 0.5% or more, V: 0.05 to 0.3%, Nb: 0 to 0.1%, Ti: 0 to 0.1%, Zr: 0 to 0.1%, N (nitrogen): 0 to 0.03%, Ca: 0 to 0.01%, and the balance Fe and impurities; P 0.025% or less, S 0.01% or less, B 0.0010% or less and O (oxygen) 0.01% or less. The method involves heating the steel at 1150° C. or more; producing a seamless steel pipe by hot working; water-cooling the pipe to a temperature in a range of 400 to 600° C. immediately after finishing the working; and subjecting the pipe to a heat treatment for bainite isothermal transformation in a range of 400 to 600° C.Type: GrantFiled: September 21, 2007Date of Patent: December 31, 2013Assignee: Nippon Steel & Sumitomo Metal CorporationInventor: Tomohiko Omura
-
Publication number: 20130084205Abstract: The present invention provides a steel which simultaneously satisfies a plurality of characteristics, specifically, a steel for tubes with excellent sulfide stress cracking resistance, including, C: 0.2 to 0.7%; Si: 0.01 to 0.8%; Mn: 0.1 to 1.5%; S: not more than 0.005%; P: not more than 0.03%; Al: 0.0005 to 0.1%; Ti: 0.005 to 0.05%; Ca: 0.0004 to 0.005%; N: not more than 0.007%; Cr: 0. 1 to 1.5%; and Mo: 0.2 to 1.0%; the balance being Fe, Mg and impurities, being characterized in that: the content of Mg is not less than 1.0 ppm and not more than 5.0 ppm; and inclusions of not less than 50% of the total number of those in steel have such a morphology that Mg—Al—O-based oxides exist at the central part of the inclusion, Ca—Al-based oxides enclose the Mg—Al—O-based oxides, and Ti-containing-carbonitrides further exist on a periphery of the Ca—Al-based oxides.Type: ApplicationFiled: May 25, 2011Publication date: April 4, 2013Applicant: NIPPON STEEL & SUMMITOMA METALCORPORATIONInventors: Mitsuhiro Numata, Tomohiko Omura, Masayuki Morimoto, Toru Takayama, Atsushi Soma
-
Patent number: 8262767Abstract: A method of producing steel for a steel pipe excellent in sour-resistance performance comprises controlling the amount of Ca addition charged into a molten steel in a ladle according to a N content in the molten steel prior to Ca addition. Non-metallic inclusions in the steel are mainly composed of Ca, Al, 0 and S, and a CaO content in the inclusions is in the range of 30 to 80%, the ratio of the N content in the steel to the CaO content in the inclusions satisfying equation (1), and a CaS content in the inclusions satisfies equation (2), 0.28?[N]/(% CaO)?2.0??(1) (% CaS)?25%??(2) where [N] represents the mass content (ppm) of N in the steel, (% CaO) represents the mass content (%) of CaO in the inclusions, and (% CaS) represents the mass content (%) of CaS in the inclusions.Type: GrantFiled: May 9, 2011Date of Patent: September 11, 2012Assignee: Sumitomo Metal Industries, Ltd.Inventors: Mitsuhiro Numata, Shingo Takeuchi, Tomohiko Omura
-
Patent number: 8168010Abstract: Disclosed is a low alloy steel for oil well pipes which has excellent sulfide stress cracking resistance and is suitable for casing and tubing for oil wells or gas wells. Specifically disclosed is a low alloy steel for oil well pipes containing, in mass %, 0.2-0.35% of C, 0.05-0.5% of Si, 0.05-1.0% of Mn, not more than 0.025% of P, not more than 0.01% of S, 0.005-0.10% of Al, 0.1-1.0% of Cr, 0.5-1.0% of Mo, 0.002-0.05% of Ti, 0.05-0.3% of V, 0.0001-0.005% of B, not more than 0.01% of N, not more than 0.01% of O (oxygen), 0-0.1% of Nb, 0-0.01% of Ca, 0-0.01% of Mg and 0-0.1% of Zr, and having a half-value breadth (H) and a hydrogen diffusion coefficient (D) (10?6 cm2/s) satisfying the following formula (1): 30H+D?19.5??(1).Type: GrantFiled: December 14, 2006Date of Patent: May 1, 2012Assignee: Sumitomo Metal Industries, Ltd.Inventors: Tomohiko Omura, Kenji Kibayashi
-
Publication number: 20110297279Abstract: A high-strength seamless steel pipe for oil wells excellent in sulfide stress cracking resistance which comprises, on the percent by mass basis, C: 0.1 to 0.20%, Si: 0.05 to 1.0%, Mn: 0.05 to 1.0%, Cr: 0.05 to 1.5%, Mo: 0.05 to 1.0%, Al: 0.10% or less, Ti: 0.002 to 0.05% and B: 0.0003 to 0.005%, with a value of equation “C+(Mn/6)+(Cr/5)+(Mo/3)” of 0.43 or more, with the balance being Fe and impurities, and in the impurities P: 0.025% or less, S: 0.010% or less and N: 0.007% or less. The seamless steel pipe may contain a specified amount of one or more element(s) of V and Nb, and/or a specified amount of one or more element(s) of Ca, Mg and REM. The seamless steel pipe can be produced at a low cost by adapting an in-line tube making and heat treatment process having a high production efficiency since a reheating treatment for refinement of grains is not required.Type: ApplicationFiled: August 18, 2011Publication date: December 8, 2011Applicant: Sumitomo Metal Industries, Ltd.Inventors: Yuji Arai, Tomohiko Omura, Keiichi Nakamura