Patents by Inventor Tomohiko Omura

Tomohiko Omura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20160160307
    Abstract: Low-alloy oil-well steel pipe includes a composition consisting, in mass %, of C: 0.40 to 0.65%, Si: 0.05 to 0.50%, Mn: 0.10 to 1.00%, P: 0.020% or less, S: 0.0020% or less, Cu: 0.15% or less, Cr: 0.40 to 1.50%, Mo: 0.50 to 2.50%, V: 0.05 to 0.25%, Ti: 0 to less than 0.01%, Nb: 0.01 to 0.2%, sol.Al: 0.010 to 0.100%, N: 0.006% or less, B: 0 to 0.0015%, and Ca: 0 to 0.003%, the balance being Fe and impurities. The structure has tempered martensite and 0 to less than 2% volume ratio of retained austenite. A grain size number of prior-austenite grain in the structure is 9.0 or more. An equivalent circular diameter of a sub-structure surrounded by a boundary having a crystal orientation difference of 15° or more from a packet boundary, a block boundary and a lath boundary is 3 ?m or less for the tempered martensite.
    Type: Application
    Filed: July 23, 2014
    Publication date: June 9, 2016
    Inventors: Yuji ARAI, Tomohiko OMURA, Keiichi KONDO
  • Patent number: 9211601
    Abstract: An austenitic steel welded joint is produced by gas tungsten arc welding an austenitic steel base metal with a welding material of austenitic steel having a composition comprising: C?0.1%; Si?0.8%; Mn: 1.5 to 5.5%; Ni: 8 to 15%; Cr: 18 to 24%; Al<0.05%; N: 0.15 to 0.35%; and one or more of V?0.5%, Nb?0.5%, and Mo?4.5% if necessary, the balance being Fe and impurities that contain O?0.02%, P?0.05%, and S?0.03%. The chemical composition satisfies [413?462(C+N)?9.2Si?8.1Mn?13.7Cr?9.5Ni?18.5Mo??70]. The amount of ferrite of the weld metal is 20% or less in area ratio. The welded joint has high strength and excellent hydrogen embrittlement resistance and is useful in high-pressure hydrogen gas piping where no postweld heat treatment is performed.
    Type: Grant
    Filed: June 20, 2012
    Date of Patent: December 15, 2015
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hiroyuki Hirata, Tomohiko Omura, Yusaku Tomio, Jun Nakamura
  • Patent number: 9175371
    Abstract: The present invention provides a steel which simultaneously satisfies a plurality of characteristics, specifically, a steel for tubes with excellent sulfide stress cracking resistance, including, C: 0.2 to 0.7%; Si: 0.01 to 0.8%; Mn: 0.1 to 1.5%; S: not more than 0.005%; P: not more than 0.03%; Al: 0.0005 to 0.1%; Ti: 0.005 to 0.05%; Ca: 0.0004 to 0.005%; N: not more than 0.007%; Cr: 0.1 to 1.5%; and Mo: 0.2 to 1.0%; the balance being Fe, Mg and impurities, being characterized in that: the content of Mg is not less than 1.0 ppm and not more than 5.0 ppm; and inclusions of not less than 50% of the total number of those in steel have such a morphology that Mg—Al—O-based oxides exist at the central part of the inclusion, Ca—Al-based oxides enclose the Mg—Al—O-based oxides, and Ti-containing-carbonitrides further exist on a periphery of the Ca—Al-based oxides.
    Type: Grant
    Filed: May 25, 2011
    Date of Patent: November 3, 2015
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Mitsuhiro Numata, Tomohiko Omura, Masayuki Morimoto, Toru Takayama, Atsushi Soma
  • Publication number: 20150247226
    Abstract: The low alloy steel for oil country tubular goods according to the present invention has a chemical composition containing, by mass percent, C: 0.56 to 1.00%, Si: 0.05 to 0.50%, Mn: 0.05 to 1.00%, P: at most 0.025%, S: at most 0.010%, Al: 0.005 to 0.100%, Mo: 0.40 to 1.00%, V: 0.05 to 0.30%, and O: at most 0.010%, the balance being Fe and impurities, wherein the yield stress thereof is at least 862 MPa, and the half-value width of a [211] crystal surface obtained by X-ray diffraction is at most 0.50°.
    Type: Application
    Filed: November 5, 2012
    Publication date: September 3, 2015
    Inventors: Tomohiko Omura, Yuji Arai, Kaori Kawano, Akihiro Sakamoto, Kazuo Okamura, Kenji Yamamoto, Keiichi Kondo
  • Publication number: 20150114527
    Abstract: A steel for oil country tubular goods includes, as a chemical composition, by mass %, C, Si, Mn, Al, Mo, P, S, O, N, and a balance containing Fe and impurities, wherein a full width at half maximum HW of a crystal plane corresponding to a (211) crystal plane of an ? phase and a carbon content expressed in mass % in the chemical composition satisfy HW×C1/2?0.38, the carbon content and a molybdenum content expressed in mass % in the chemical composition satisfy C×Mo?0.6, a number of M2C carbides having a hexagonal crystal structure and having an equivalent circle diameter of 1 nm or more is 5 pieces or more per one square micron, and an yield strength is 758 MPa or more.
    Type: Application
    Filed: June 17, 2013
    Publication date: April 30, 2015
    Inventors: Tomohiko Omura, Yuji Arai, Kaori Kawano, Akihiro Sakamoto, Kazuo Okamura, Kenji Yamamoto, Keiichi Kondo, Koji Nagahashi, Masanao Seo
  • Patent number: 9017494
    Abstract: A high-strength seamless steel pipe for oil wells excellent in sulfide stress cracking resistance which comprises, on the percent by mass basis, C: 0.1 to 0.20%, Si: 0.05 to 1.0%, Mn: 0.05 to 1.0%, Cr: 0.05 to 1.5%, Mo: 0.05 to 1.0%, Al: 0.10% or less, Ti: 0.002 to 0.05% and B: 0.0003 to 0.005%, with a value of equation “C+(Mn/6)+(Cr/5)+(Mo/3)” of 0.43 or more, with the balance being Fe and impurities, and in the impurities P: 0.025% or less, S: 0.010% or less and N: 0.007% or less. The seamless steel pipe may contain a specified amount of one or more element(s) of V and Nb, and/or a specified amount of one or more element(s) of Ca, Mg and REM. The seamless steel pipe can be produced at a low cost by adapting an in-line tube making and heat treatment process having a high production efficiency since a reheating treatment for refinement of grains is not required.
    Type: Grant
    Filed: August 18, 2011
    Date of Patent: April 28, 2015
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Yuji Arai, Tomohiko Omura, Keiichi Nakamura
  • Publication number: 20150047831
    Abstract: A stainless steel for oil wells which has excellent high-temperature corrosion resistance and can stably obtain a strength of not less than 758 MPa is provided. The stainless steel for oil wells contains, by masse, C: not more than 0.05%, Si: not more than 1.0%, Mn: 0.01 to 1.0%, P: not more than 0.05%, S: less than 0.002%, Cr: 16 to 18%, Mo: 1.8 to 3%, Cu: 1.0 to 3.5%, Ni: 3.0 to 5.5%, Co: 0.01 to 1.0%, Al: 0.001 to 0.1%, O: not more than 0.05%, and N: not more than 0.05%, the balance being Fe and impurities, and satisfies Formulas (1) and (2): Cr+4Ni+3Mo+2Cu?44??(1) Cr+3Ni+4Mo+2Cu/3?46??(2) where each symbol of element in Formulas (1) and (2) is substituted by the content (mass %) of a corresponding element.
    Type: Application
    Filed: February 27, 2013
    Publication date: February 19, 2015
    Inventors: Shinjiro Nakatsuka, Taro Ohe, Hisashi Amaya, Hideki Takabe, Yohei Otome, Yusaku Tomio, Masanao Seo, Tomohiko Omura, Kunio Kondo
  • Publication number: 20150047749
    Abstract: A low alloy steel subjected to post weld heat treatment, containing, by mass percent, of C: 0.01 to 0.15%, Si: 3% or less, Mn: 3% or less, and Al: 0.08% or less, one or more kinds of elements selected from Ti, V and Nb: the range satisfying Formula (1), and the balance being Fe and impurities, wherein in the impurities, N: 0.01% or less, P: 0.05% or less, S: 0.03% or less, and O: 0.03% or less: 0.1×[C(%)]?[Ti(%)]+[V(%)]+0.5×[Nb(%)]?0.2??(1) where, the symbol of element in the formula represents the content (mass %) of each element. In the alloy steel, a HAZ subjected to PWHT, especially short-time PWHT, has excellent hydrogen embrittlement resistance in wet hydrogen sulfide environments or the like.
    Type: Application
    Filed: December 17, 2012
    Publication date: February 19, 2015
    Inventors: Hiroyuki Hirata, Tomohiko Omura, Kenji Kobayashi, Kaori Kawano, Kota Tomatsu, Kazuhiro Ogawa
  • Publication number: 20140348695
    Abstract: A low alloy steel, containing, by mass percent, C: 0.01 to 0.15%, Si: 3% or less, Mn: 3% or less, B: 0.005 to 0.050%, and Al: 0.08% or less, and the balance being Fe and impurities, wherein in the impurities, N: 0.01% or less, P: 0.05% or less, S: 0.03% or less, and O: 0.03% or less. In the alloy steel, a HAZ has excellent resistance to embrittlement attributable to hydrogen such as stress corrosion cracking in wet hydrogen sulfide environments.
    Type: Application
    Filed: December 17, 2012
    Publication date: November 27, 2014
    Inventors: Hiroyuki Hirata, Kenji Kobayashi, Tomohiko Omura, Kaori Kawano, Kota Tomatsu, Kazuhiro Ogawa
  • Publication number: 20140205487
    Abstract: To provide an oil-well steel pipe having excellent SSC resistance. The oil-well steel pipe according to the present invention contains, by mass percent, C: 0.15 to 0.35%, Si: 0.1 to 0.75%, Mn: 0.1 to 1.0%, Cr: 0.1 to 1.7%, Mo: 0.1 to 1.2%, Ti: 0.01 to 0.05%, Nb: 0.010 to 0.030%, Al: 0.01 to 0.1%, P: at most 0.03%, S: at most 0.01%, N: at most 0.007%, and O: at most 0.01%, the balance being Fe and impurities. The Ti content and the Nb content in a residue obtained by bromine-methanol extraction satisfy equation (1): 100×[Nb]/([Ti]+[Nb])?27.5??(1) where the Ti content (mass %) and the Nb content (mass %) in the residue are substituted for [Ti] and [Nb].
    Type: Application
    Filed: August 17, 2012
    Publication date: July 24, 2014
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Atsushi Soma, Tomohiko Omura, Yuji Arai, Misuhiro Numata, Toru Takayama, Masanao Seo
  • Publication number: 20140186101
    Abstract: An austenitic steel welded joint is produced by gas tungsten arc welding an austenitic steel base metal with a welding material of austenitic steel having a composition comprising: C?0.1%; Si?0.8%; Mn: 1.5 to 5.5%; Ni: 8 to 15%; Cr: 18 to 24%; Al<0.05%; N: 0.15 to 0.35%; and one or more of V?0.5%, Nb?0.5%, and Mo?4.5% if necessary, the balance being Fe and impurities that contain O?0.02%, P?0.05%, and S?0.03%. The chemical composition satisfies [413?462(C+N)?9.2Si?8.1 Mn?13.7Cr?9.5Ni?18.5Mo??70]. The amount of ferrite of the weld metal is 20% or less in area ratio. The welded joint has high strength and excellent hydrogen embrittlement resistance and is useful in high-pressure hydrogen gas piping where no postweld heat treatment is performed.
    Type: Application
    Filed: June 20, 2012
    Publication date: July 3, 2014
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hiroyuki Hirata, Tomohiko Omura, Yusaku Tomio, Jun Nakamura
  • Patent number: 8696835
    Abstract: An austenitic stainless steel for use in a hydrogen gas atmosphere comprises, in mass %, C: 0.10% or less, Si: 1.0% or less, Mn: 0.01 to 30%, P: 0.040% or less, S: 0.01% or less, Cr: 15 to 30%, Ni: 5.0 to 30%, Al: 0.10% or less, N: 0.001 to 0.30% with the balance Fe and inevitable impurities. An X-ray (111) integration intensity of a cross section along the direction rectangular to the working direction is five times that in a random direction or less, and the X-ray integration intensity ratio of a cross section along the working direction satisfies I(220)/I(111)?10. The high strength steel can also contain one or more of the groups of Mo and W; V, Nb, Ta, Ti, Zr and Hf; B; Cu and Co; Mg, Ca, La, Ce, Y, Sm, Pr and Nd.
    Type: Grant
    Filed: November 24, 2010
    Date of Patent: April 15, 2014
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Hiroyuki Semba, Masaaki Igarashi, Tomohiko Omura, Mitsuo Miyahara, Kazuhiko Ogawa
  • Patent number: 8663400
    Abstract: Provided is a low alloy steel for high-pressure hydrogen gas environments, which contains, by mass percent, C: 0.15 to 0.60%, Si: 0.05 to 0.5%, Mn: 0.05 to 3.0%, P: not more than 0.025%, S: not more than 0.010%, Al: 0.005 to 0.10%, Mo: 0.5 to 3.0%, V: 0.05 to 0.30%, O (oxygen): not more than 0.01%, N: not more than 0.03%, and the balance Fe and impurities, and has tensile strength of not less than 900 MPa. This low alloy steel desirably contains B of 0.0003 to 0.003%, but in this case, N is limited to not more than 0.010%. It is desirable to contain at least one among Cr, Nb, Ti, Zr, and Ca. The contents of Mo and V desirably satisfy the following formula (1): [Mo(%)]·[V(%)]0.2?0.32??(1).
    Type: Grant
    Filed: June 12, 2009
    Date of Patent: March 4, 2014
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Tomohiko Omura, Mitsuo Miyahara, Hiroyuki Semba, Masaaki Igarashi
  • Publication number: 20140017111
    Abstract: There is provided an austenitic stainless steel for high-pressure hydrogen gas consisting, by mass percent, of C: 0.10% or less, Si: 1.0% or less, Mn: 3% or more to less than 7%, Cr: 15 to 30%, Ni: 10% or more to less than 17%, Al: 0.10% or less, N: 0.10 to 0.50%, and at least one kind of V: 0.01 to 1.0% and Nb: 0.01 to 0.50%, the balance being Fe and impurities, wherein in the impurities, the P content is 0.050% or less and the S content is 0.050% or less, the tensile strength is 800 MPa or higher, the grain size number (ASTM E112) is No. 8 or higher, and alloy carbo-nitrides having a maximum diameter of 50 to 1000 nm are contained in the number of 0.4/?m2 or larger in cross section observation.
    Type: Application
    Filed: March 19, 2012
    Publication date: January 16, 2014
    Applicant: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Tomohiko Omura, Jun Nakamura, Hirokazu Okada, Hiroyuki Semba, Yusabu Tomio, Hiroyuki Hirata, Masaaki Igarashi, Kazuhiro Ogawa, Masaaki Terunuma
  • Publication number: 20140007994
    Abstract: A method for quenching a steel pipe by water cooling from an outer surface thereof, where pipe end portions are not subjected to water cooling, and at least part of a main body other than the pipe end portions is subjected to water cooling. A region(s) that is not subjected to direct water cooling over an entire circumference thereof can be along an axial direction at least in part of the main body other than the pipe end portions. The start and stop of water cooling can be intermittent at least in part of the quenching. During the water cooling of the pipe outer surface, an intensified water cooling can be performed in a temperature range in which the pipe outer surface temperature is higher than Ms point. Thereafter, the cooling can be switched to moderate cooling so that the outer surface is cooled down to Ms point or lower.
    Type: Application
    Filed: March 13, 2012
    Publication date: January 9, 2014
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Akihiro Sakamoto, Kazuo Okamura, Kenji Yamamoto, Tomohiko Omura, Yuji Arai
  • Patent number: 8617462
    Abstract: A steel for an oil well pipe, having high strength and excellent SSC resistance, consists of, by mass %, C: 0.30 to 0.60%, Si: 0.05 to 0.5%, Mn: 0.05 to 1.0%, Al: 0.005 to 0.10%, Cr+Mo: 1.5 to 3.0%, wherein Mo is 0.5% or more, V: 0.05 to 0.3%, Nb: 0 to 0.1%, Ti: 0 to 0.1%, Zr: 0 to 0.1%, N (nitrogen): 0 to 0.03%, Ca: 0 to 0.01%, and the balance Fe and impurities; P 0.025% or less, S 0.01% or less, B 0.0010% or less and O (oxygen) 0.01% or less. The method involves heating the steel at 1150° C. or more; producing a seamless steel pipe by hot working; water-cooling the pipe to a temperature in a range of 400 to 600° C. immediately after finishing the working; and subjecting the pipe to a heat treatment for bainite isothermal transformation in a range of 400 to 600° C.
    Type: Grant
    Filed: September 21, 2007
    Date of Patent: December 31, 2013
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventor: Tomohiko Omura
  • Publication number: 20130084205
    Abstract: The present invention provides a steel which simultaneously satisfies a plurality of characteristics, specifically, a steel for tubes with excellent sulfide stress cracking resistance, including, C: 0.2 to 0.7%; Si: 0.01 to 0.8%; Mn: 0.1 to 1.5%; S: not more than 0.005%; P: not more than 0.03%; Al: 0.0005 to 0.1%; Ti: 0.005 to 0.05%; Ca: 0.0004 to 0.005%; N: not more than 0.007%; Cr: 0. 1 to 1.5%; and Mo: 0.2 to 1.0%; the balance being Fe, Mg and impurities, being characterized in that: the content of Mg is not less than 1.0 ppm and not more than 5.0 ppm; and inclusions of not less than 50% of the total number of those in steel have such a morphology that Mg—Al—O-based oxides exist at the central part of the inclusion, Ca—Al-based oxides enclose the Mg—Al—O-based oxides, and Ti-containing-carbonitrides further exist on a periphery of the Ca—Al-based oxides.
    Type: Application
    Filed: May 25, 2011
    Publication date: April 4, 2013
    Applicant: NIPPON STEEL & SUMMITOMA METALCORPORATION
    Inventors: Mitsuhiro Numata, Tomohiko Omura, Masayuki Morimoto, Toru Takayama, Atsushi Soma
  • Patent number: 8262767
    Abstract: A method of producing steel for a steel pipe excellent in sour-resistance performance comprises controlling the amount of Ca addition charged into a molten steel in a ladle according to a N content in the molten steel prior to Ca addition. Non-metallic inclusions in the steel are mainly composed of Ca, Al, 0 and S, and a CaO content in the inclusions is in the range of 30 to 80%, the ratio of the N content in the steel to the CaO content in the inclusions satisfying equation (1), and a CaS content in the inclusions satisfies equation (2), 0.28?[N]/(% CaO)?2.0??(1) (% CaS)?25%??(2) where [N] represents the mass content (ppm) of N in the steel, (% CaO) represents the mass content (%) of CaO in the inclusions, and (% CaS) represents the mass content (%) of CaS in the inclusions.
    Type: Grant
    Filed: May 9, 2011
    Date of Patent: September 11, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Mitsuhiro Numata, Shingo Takeuchi, Tomohiko Omura
  • Patent number: 8168010
    Abstract: Disclosed is a low alloy steel for oil well pipes which has excellent sulfide stress cracking resistance and is suitable for casing and tubing for oil wells or gas wells. Specifically disclosed is a low alloy steel for oil well pipes containing, in mass %, 0.2-0.35% of C, 0.05-0.5% of Si, 0.05-1.0% of Mn, not more than 0.025% of P, not more than 0.01% of S, 0.005-0.10% of Al, 0.1-1.0% of Cr, 0.5-1.0% of Mo, 0.002-0.05% of Ti, 0.05-0.3% of V, 0.0001-0.005% of B, not more than 0.01% of N, not more than 0.01% of O (oxygen), 0-0.1% of Nb, 0-0.01% of Ca, 0-0.01% of Mg and 0-0.1% of Zr, and having a half-value breadth (H) and a hydrogen diffusion coefficient (D) (10?6 cm2/s) satisfying the following formula (1): 30H+D?19.5??(1).
    Type: Grant
    Filed: December 14, 2006
    Date of Patent: May 1, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Tomohiko Omura, Kenji Kibayashi
  • Publication number: 20110297279
    Abstract: A high-strength seamless steel pipe for oil wells excellent in sulfide stress cracking resistance which comprises, on the percent by mass basis, C: 0.1 to 0.20%, Si: 0.05 to 1.0%, Mn: 0.05 to 1.0%, Cr: 0.05 to 1.5%, Mo: 0.05 to 1.0%, Al: 0.10% or less, Ti: 0.002 to 0.05% and B: 0.0003 to 0.005%, with a value of equation “C+(Mn/6)+(Cr/5)+(Mo/3)” of 0.43 or more, with the balance being Fe and impurities, and in the impurities P: 0.025% or less, S: 0.010% or less and N: 0.007% or less. The seamless steel pipe may contain a specified amount of one or more element(s) of V and Nb, and/or a specified amount of one or more element(s) of Ca, Mg and REM. The seamless steel pipe can be produced at a low cost by adapting an in-line tube making and heat treatment process having a high production efficiency since a reheating treatment for refinement of grains is not required.
    Type: Application
    Filed: August 18, 2011
    Publication date: December 8, 2011
    Applicant: Sumitomo Metal Industries, Ltd.
    Inventors: Yuji Arai, Tomohiko Omura, Keiichi Nakamura