Patents by Inventor Tomoshi Taniyama

Tomoshi Taniyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11935762
    Abstract: There is provided a technique that includes: a first processing module including a first process container in which at least one substrate is processed, a first utility system including a first supply system which supplies a first processing gas into the first process container and a surface of the first utility system is connected or arranged close to the first processing module; and a first vacuum pump arranged at the same level as a first exhaust port of the first process container. The first vacuum pump exhausts an inside of the first process container and includes a first intake port formed laterally at a position substantially facing the first exhaust port of the first process container. A first exhaust pipe configured to substantially linearly bring the first exhaust port into fluid communication with the first intake port and including a first valve installed in a flow path.
    Type: Grant
    Filed: August 16, 2022
    Date of Patent: March 19, 2024
    Assignee: KOKUSAI ELECTRIC CORPORATION
    Inventors: Daigi Kamimura, Tomoshi Taniyama, Kenji Shirako, Hironori Shimada, Akira Horii, Takayuki Nakada, Norihiro Yamashima
  • Patent number: 11913116
    Abstract: Described herein is a technique capable of improving a uniformity of a semiconductor manufacturing process by placing a substrate at an appropriate position on the basis of actual installation dimensions of a reaction tube. According to one aspect of the technique, there is provided a substrate processing apparatus including: a boat on which substrates are placed; a process furnace including a reaction tube into which the boat is to be inserted, wherein a film is formed on the substrates placed on the boat in the reaction tube; and a substrate transport device configured to transfer the substrates into the boat, wherein the substrates are transferred into the boat by the substrate transport device referring to a virtual center axis of the reaction tube measured in advance.
    Type: Grant
    Filed: September 22, 2020
    Date of Patent: February 27, 2024
    Assignee: Kokusai Electric Corporation
    Inventors: Motoya Takewaki, Tomoshi Taniyama
  • Publication number: 20230357920
    Abstract: Some embodiments of the present disclosure provide a technique for improving film thickness uniformity on a surface of a substrate and between substrates. According to one or more embodiments, a technique is provided that includes: a vaporizer configured to generate a source gas by vaporizing a liquid source; a tank in which the source gas ejected from the vaporizer is stored; a flow controller provided at a pipe connecting the vaporizer with the tank; a first valve provided at the pipe; a second valve provided downstream of the tank; a process chamber downstream of the second valve and to which the source gas is supplied; and a controller configured to be capable of controlling the first valve and the second valve to alternately and repeatedly perform accumulation of the source gas from the vaporizer into the tank and release of the source gas from the tank to the process chamber.
    Type: Application
    Filed: July 13, 2023
    Publication date: November 9, 2023
    Applicant: KOKUSAI ELECTRIC CORPORATION
    Inventors: Yuji Saiki, Tomoshi Taniyama, Akinori Tanaka
  • Patent number: 11788188
    Abstract: There is provided a technique that includes: removing a deposit adhering to an inside of a process container by supplying a cleaning gas into the process container after performing a process of forming a film on a substrate in the process container, wherein the act of removing the deposit includes sequentially and repeatedly performing: a first process of supplying the cleaning gas into the process container until a predetermined first pressure is reached in the process container; a second process of stopping the supply of the cleaning gas and exhausting the cleaning gas and a reaction product generated by the cleaning gas remaining in the process container; and a third process of cooling an exhaust pipe that connects the process container and a vacuum pump, while maintaining a pressure inside the process container at a second pressure, which is lower than the first pressure, or lower.
    Type: Grant
    Filed: August 21, 2020
    Date of Patent: October 17, 2023
    Assignee: KOKUSAI ELECTRIC CORPORATION
    Inventors: Naoya Miyashita, Koei Kuribayashi, Tomoshi Taniyama
  • Publication number: 20230313371
    Abstract: There is provided a technique that includes: removing a deposit adhering to an inside of a process container by supplying a cleaning gas into the process container after performing a process of forming a film on a substrate in the process container, wherein the act of removing the deposit includes sequentially and repeatedly performing: a first process of supplying the cleaning gas into the process container until a predetermined first pressure is reached in the process container; a second process of stopping the supply of the cleaning gas and exhausting the cleaning gas and a reaction product generated by the cleaning gas remaining in the process container; and a third process of cooling an exhaust pipe that connects the process container and a vacuum pump, while maintaining a pressure inside the process container at a second pressure, which is lower than the first pressure, or lower.
    Type: Application
    Filed: May 24, 2023
    Publication date: October 5, 2023
    Applicant: Kokusai Electric Corporation
    Inventors: Naoya MIYASHITA, Koei KURIBAYASHI, Tomoshi TANIYAMA
  • Publication number: 20230016879
    Abstract: A substrate processing apparatus includes a first processing module including a first processing module, a second processing module, a first utility system adjacent to a back surface of the first processing module, and a second utility system adjacent to a back surface of the second processing module, a first exhaust box of the first utility system and a second exhaust box of the second utility system being disposed to face each other across a maintenance area located behind a part of the back surface of the first processing module that is close to the second processing module and behind a part of the back surface of the second processing module that is close to the first processing module, and a first supply box of the first utility system and a second supply box of the second utility system being disposed to face each other across the maintenance area.
    Type: Application
    Filed: September 23, 2022
    Publication date: January 19, 2023
    Applicant: KOKUSAI ELECTRIC CORPORATION
    Inventors: Daigi KAMIMURA, Tomoshi TANIYAMA, Takashi NOGAMI
  • Publication number: 20230017917
    Abstract: A technique for reducing cooling time for a substrate includes a substrate processing apparatus that may include: a substrate retainer configured to support a substrate; a heat-insulating unit; a transfer chamber; and a gas supply mechanism to supply a gas into the transfer chamber, the gas supply mechanism including: a first gas supply mechanism to supply the gas into an upper region of the transfer chamber. The substrate retainer is disposed such that the gas flows horizontally through the upper region; and a second gas supply mechanism to supply the gas into a lower region of the transfer chamber. The heat-insulating unit is provided such that the gas flows downward through the lower region. The first gas supply mechanism and the second gas supply mechanism are disposed along a first sidewall of the transfer chamber, and the second gas supply mechanism is disposed lower than the first gas supply mechanism.
    Type: Application
    Filed: September 28, 2022
    Publication date: January 19, 2023
    Applicant: KOKUSAI ELECTRIC CORPORATION
    Inventors: Takayuki NAKADA, Takashi NOGAMI, Tomoshi TANIYAMA, Daigi KAMIMURA
  • Publication number: 20220392783
    Abstract: There is provided a technique that includes: a first processing module including a first process container in which at least one substrate is processed, a first utility system including a first supply system which supplies a first processing gas into the first process container and a surface of the first utility system is connected or arranged close to the first processing module; and a first vacuum pump arranged at the same level as a first exhaust port of the first process container. The first vacuum pump exhausts an inside of the first process container and includes a first intake port formed laterally at a position substantially facing the first exhaust port of the first process container. A first exhaust pipe configured to substantially linearly bring the first exhaust port into fluid communication with the first intake port and including a first valve installed in a flow path.
    Type: Application
    Filed: August 16, 2022
    Publication date: December 8, 2022
    Applicant: KOKUSAI ELECTRIC CORPORATION
    Inventors: Daigi KAMIMURA, Tomoshi TANIYAMA, Kenji SHIRAKO, Hironori SHIMADA, Akira HORII, Takayuki NAKADA, Norihiro YAMASHIMA
  • Patent number: 11512392
    Abstract: A substrate processing apparatus includes: a substrate retainer configured to support a substrate; a heat-insulating unit; a transfer chamber; and a gas supply mechanism configured to supply a gas into the transfer chamber, the gas supply mechanism including: a first gas supply mechanism configured to supply the gas into an upper region of the transfer chamber, where the substrate retainer is disposed such that the gas flows horizontally through the upper region; and a second gas supply mechanism configured to supply the gas into a lower region of the transfer chamber, where the heat-insulating unit is provided such that the gas flows downward through the lower region, wherein the first gas supply mechanism and the second gas supply mechanism are disposed along a first sidewall of the transfer chamber, and the second gas supply mechanism is disposed lower than the first gas supply mechanism.
    Type: Grant
    Filed: August 29, 2019
    Date of Patent: November 29, 2022
    Assignee: KOKUSAI ELECTRIC CORPORATION
    Inventors: Takayuki Nakada, Takashi Nogami, Tomoshi Taniyama, Daigi Kamimura
  • Patent number: 11495477
    Abstract: Provided is a technique in which a heating-up time inside a process chamber is reduced. The technique includes a substrate processing apparatus including a process chamber where a substrate is processed, a substrate retainer configured to support the substrate in the process chamber, a process gas supply unit configured to supply a process gas into the process chamber, a first heater installed outside the process chamber and configured to heat an inside of the process chamber, a thermal insulating unit disposed under the substrate retainer, a second heater disposed in the thermal insulating unit and configured to heat the inside of the process chamber, and a purge gas supply unit configured to supply a purge gas into the thermal insulating unit to purge an inside of the thermal insulating unit.
    Type: Grant
    Filed: September 21, 2018
    Date of Patent: November 8, 2022
    Assignee: Kokusai Electric Corporation
    Inventors: Shuhei Saido, Hidenari Yoshida, Takatomo Yamaguchi, Takayuki Nakada, Tomoshi Taniyama
  • Publication number: 20220325801
    Abstract: There is provided a technique that includes: a gate valve including a movable gate valve plate; and a butterfly valve that is installed at the gate valve plate, has a diameter smaller than those of valve openings configured to be opened or closed by the gate valve plate, and is configured to be capable of being fully closed, wherein the gate valve plate of the gate valve and the butterfly valve are configured to be capable of being driven independently of each other.
    Type: Application
    Filed: June 23, 2022
    Publication date: October 13, 2022
    Applicant: Kokusai Electric Corporation
    Inventors: Mikio ONO, Tomoshi TANIYAMA
  • Publication number: 20220310420
    Abstract: A cooling method is a method of cooling a processed substrate in a state of being held by a substrate holder, the method including: a first cooling step of cooling the substrate by supplying a gas toward the substrate holder disposed at a reference position; a stopping step of stopping supply of the gas; and a second cooling step of cooling the processed substrate held in a lower portion of the substrate holder.
    Type: Application
    Filed: March 24, 2022
    Publication date: September 29, 2022
    Applicant: KOKUSAI ELECTRIC CORPORATION
    Inventors: Hironori SHIMADA, Daiki KAMIMURA, Tomoshi TANIYAMA, Tomoki MATSUNAGA, Yasunori EJIRI, Masakazu SAKATA, Mamoru Ohishi
  • Patent number: 11456190
    Abstract: A substrate processing apparatus includes a first processing module including a first processing module, a second processing module, a first utility system adjacent to a back surface of the first processing module, and a second utility system adjacent to a back surface of the second processing module, a first exhaust box of the first utility system and a second exhaust box of the second utility system being disposed to face each other across a maintenance area located behind a part of the back surface of the first processing module that is close to the second processing module and behind a part of the back surface of the second processing module that is close to the first processing module, and a first supply box of the first utility system and a second supply box of the second utility system being disposed to face each other across the maintenance area.
    Type: Grant
    Filed: March 31, 2021
    Date of Patent: September 27, 2022
    Assignee: KOKUSAI ELECTRIC CORPORATION
    Inventors: Daigi Kamimura, Tomoshi Taniyama, Takashi Nogami
  • Publication number: 20220298627
    Abstract: There is provided a technique capable of reducing a corrosion of a furnace opening shutter. According to one aspect thereof, a substrate processing apparatus includes: a process vessel provided with an opening and a first sealing surface around the opening; and a furnace opening shutter provided with a second sealing surface facing the first sealing surface, and capable of closing the opening. The furnace opening shutter includes: a protective cover provided corresponding to an inner surface of the furnace opening shutter, facing the process vessel and greater than the opening; and a lid provided corresponding to an outer surface of the furnace opening shutter and supporting the protective cover. The second sealing surface is configured by an outer peripheral portion of the protective cover and the lid, and a purge gas is supplied to a gap between the first sealing surface and the second sealing surface.
    Type: Application
    Filed: February 28, 2022
    Publication date: September 22, 2022
    Applicant: Kokusai Electric Corporation
    Inventors: Tatsuya NISHINO, Akinori TANAKA, Akira HORII, Tomoshi TANIYAMA
  • Patent number: 11450536
    Abstract: There is provided a technique that includes: a first processing module including a first process container in which at least one substrate is processed and a substrate loading port installed at a front side of the first processing module; a first utility system including a first supply system configured to supply a first processing gas into the first process container, a surface of the first utility system is connected or arranged close to a rear surface of the first processing module; and a first vacuum-exhauster arranged behind the first processing module and configured to exhaust an inside of the first process container, wherein the first vacuum-exhauster includes an outer side surface configured such that the outer side surface does not protrude more outward than an outer side surface of the first utility system.
    Type: Grant
    Filed: March 25, 2021
    Date of Patent: September 20, 2022
    Assignee: KOKUSAI ELECTRIC CORPORATION
    Inventors: Daigi Kamimura, Tomoshi Taniyama, Kenji Shirako, Hironori Shimada, Akira Horii, Takayuki Nakada, Norihiro Yamashima
  • Patent number: 11396700
    Abstract: According to the technique of the disclosure, there is provided a substrate processing apparatus including: a substrate retainer; a heat insulating assembly; a process chamber; a gas supplier including openings bored toward the wafer; a gas discharger including main exhaust openings bored toward the wafer; an exhaust port; an intermediate exhaust opening provided on a side wall of the process chamber at a position facing the heat insulating assembly; and a supply chamber exhaust port provided on the side wall of the process chamber at a height corresponding to the intermediate exhaust opening. The heat insulating assembly includes a constriction at a position corresponding to the intermediate exhaust opening, wherein its outer diameter is smaller than that of a portion of the heat insulating assembly above the position and that of another portion of the heat insulating assembly below the position.
    Type: Grant
    Filed: January 8, 2021
    Date of Patent: July 26, 2022
    Assignee: Kokusai Electric Corporation
    Inventors: Sadao Hisakado, Tomoshi Taniyama
  • Publication number: 20220108900
    Abstract: There is provided a technique capable of shortening a temperature stabilization time in a process chamber by improving a heat insulation performance of a lower portion of the process chamber. A heat insulation structure is arranged in a vicinity of a furnace opening of a heat treatment furnace wherein a temperature gradient is formed at the vicinity of the furnace opening. The heat insulation structure includes a plurality of heat insulation plates with predetermined gaps therebetween. Each heat insulation plate includes a heat shield made of metal; and a seal made of quartz or ceramics and configured to cover a front surface and a rear surface of the heat shield. The heat shield is arranged in a vacuum cavity provided in the seal.
    Type: Application
    Filed: December 16, 2021
    Publication date: April 7, 2022
    Inventors: Hironori SHIMADA, Tomoshi TANIYAMA
  • Publication number: 20220090258
    Abstract: Some embodiments of the present disclosure provide a technique capable of improving a film thickness uniformity on a surface of a substrate and between substrates. According to one or more embodiments, there is provided a technique that includes: a vaporizer configured to generate a source gas by vaporizing a liquid source; a tank in which the source gas ejected from the vaporizer is stored; a flow controller provided at a pipe connecting the vaporizer with the tank; a first valve provided at the pipe; a second valve provided downstream of the tank; a process chamber downstream of the second valve and to which the source gas is supplied; and a controller configured to be capable of controlling the first valve and the second valve to alternately and repeatedly perform accumulation of the source gas from the vaporizer into the tank and release of the source gas from the tank to the process chamber.
    Type: Application
    Filed: September 20, 2021
    Publication date: March 24, 2022
    Applicant: KOKUSAI ELECTRIC CORPORATION
    Inventors: Yuji SAIKI, Tomoshi TANIYAMA, Akinori TANAKA
  • Publication number: 20220068687
    Abstract: There is provided a technique that includes: a boat including plural slots to hold at least one substrate; a process furnace that processes the at least one substrate held in the boat; a boat elevator that raises and lowers the boat; a transfer device that transfers the at least one substrate between plural carriers where the at least one substrate is stored and the boat; and a controller capable of controlling the boat elevator and the transfer device, wherein the controller sets plural positions where the transfer device transfers the at least one substrate to the boat elevator, and select the positions to minimize a number of shifts among the positions of the boat elevator or total time taken during the shifts.
    Type: Application
    Filed: August 31, 2021
    Publication date: March 3, 2022
    Applicant: KOKUSAI ELECTRIC CORPORATION
    Inventors: Kenji SHIRAKO, Tomoshi TANIYAMA
  • Patent number: 11222796
    Abstract: Provided is a technique in which a heating-up time inside a process chamber is reduced. The technique includes a substrate processing apparatus including a process chamber where a substrate is processed, a substrate retainer configured to support the substrate in the process chamber, a process gas supply unit configured to supply a process gas into the process chamber, a first heater installed outside the process chamber and configured to heat an inside of the process chamber, a thermal insulating unit disposed under the substrate retainer, a second heater disposed in the thermal insulating unit and configured to heat the inside of the process chamber, and a purge gas supply unit configured to supply a purge gas into the thermal insulating unit to purge an inside of the thermal insulating unit.
    Type: Grant
    Filed: March 22, 2018
    Date of Patent: January 11, 2022
    Assignee: Kokusai Electric Corporation
    Inventors: Shuhei Saido, Hidenari Yoshida, Takatomo Yamaguchi, Takayuki Nakada, Tomoshi Taniyama