Patents by Inventor Tomoyoshi Tai

Tomoyoshi Tai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220052251
    Abstract: A vibrating plate-bonded body includes a supporting substrate composed of silicon, a vibrating plate composed of a highly rigid ceramics and having a thickness of 100 ?m or smaller, and a bonding layer between the supporting substrate and vibrating plate, contacting a bonding surface of the vibrating plate and composed of ?-Si. The arithmetic average roughness Ra of the bonding surface of the vibrating plate is 0.01 nm or more and 10.0 nm or less, and the pit density of the bonding surface of the vibrating plate is 10 counts or more per 100 ?m2.
    Type: Application
    Filed: October 27, 2021
    Publication date: February 17, 2022
    Inventors: Yudai UNO, Tomoyoshi TAI, Keiichiro ASAI, Masato NIWA
  • Patent number: 11239405
    Abstract: Described herein is a method of bonding a piezoelectric substrate to a support substrate to form a composite substrate. The piezoelectric substrate has one surface which is positively polarized, and a second surface which is negatively polarized. The method described herein includes the steps of bonding the positively polarized surface of the piezoelectric substrate to one surface of the support substrate by a direct bonding method.
    Type: Grant
    Filed: October 1, 2018
    Date of Patent: February 1, 2022
    Assignees: NGK INSULATORS, LTD., NGK CERAMIC DEVICE CO., LTD.
    Inventors: Tomoyoshi Tai, Yuji Hori, Takahiro Yamadera, Ryosuke Hattori, Kengo Suzuki
  • Publication number: 20220004030
    Abstract: A composite substrate for an electro-optic element is disclosed. The composite substrate includes: an electro-optic crystal substrate having an electro-optic effect; a low-refractive-index layer being in contact with the electro-optic crystal substrate and having a lower refractive index than the electro-optical crystal substrate; and a support substrate bonded to the low-refractive-index layer at least via a bonding layer. A plurality of interfaces located between the low-refractive-index layer and the support substrate includes at least one rough interface having a roughness that is larger than a roughness of an interface between the electro-optic crystal substrate and the low-refractive-index layer.
    Type: Application
    Filed: September 21, 2021
    Publication date: January 6, 2022
    Inventors: Yudai UNO, Tomoyoshi TAI, Jungo KONDO
  • Publication number: 20210389613
    Abstract: A composite substrate for an electro-optic element includes: an electro-optic crystal substrate having an electro-optic effect; a support substrate bonded to the electro-optic crystal substrate at least via an amorphous layer; and a low-refractive-index layer located between the electro-optic crystal substrate and the amorphous layer and having a lower refractive index than the electro-optical crystal substrate. The amorphous layer is constituted of one or more elements that constitute a layer or a substrate contacting the amorphous layer from one side and one or more elements that constitute a layer or a substrate contacting the amorphous layer from another side.
    Type: Application
    Filed: August 27, 2021
    Publication date: December 16, 2021
    Inventors: Tomoyoshi TAI, Jungo KONDO
  • Patent number: 11150497
    Abstract: A composite substrate for an electro-optic element is disclosed. The composite substrate includes: an electro-optic crystal substrate having an electro-optic effect; a low-refractive-index layer being in contact with the electro-optic crystal substrate and having a lower refractive index than the electro-optical crystal substrate; and a support substrate bonded to the low-refractive-index layer at least via a bonding layer. A plurality of interfaces located between the low-refractive-index layer and the support substrate includes at least one rough interface having a roughness that is larger than a roughness of an interface between the electro-optic crystal substrate and the low-refractive-index layer.
    Type: Grant
    Filed: March 30, 2021
    Date of Patent: October 19, 2021
    Assignee: NGK INSULATORS, LTD.
    Inventors: Yudai Uno, Tomoyoshi Tai, Jungo Kondo
  • Patent number: 11139427
    Abstract: A bonded body includes a piezoelectric single crystal substrate; a supporting substrate composed of a polycrystalline ceramic material or a single crystal material; a bonding layer provided on the piezoelectric single crystal substrate and having a composition of Si(1-x)Ox (0.008?x?0.408); and an amorphous layer provided between the supporting substrate and bonding layer, the amorphous layer containing oxygen atoms and argon atoms. A concentration of the oxygen atoms at a central part of the amorphous layer is higher than a concentration of the oxygen atoms at a peripheral part of the amorphous layer.
    Type: Grant
    Filed: December 21, 2020
    Date of Patent: October 5, 2021
    Assignee: NGK INSULATORS, LTD.
    Inventors: Yudai Uno, Masashi Goto, Tomoyoshi Tai
  • Patent number: 11133788
    Abstract: A bonded body includes: a piezoelectric single crystal substrate; a supporting substrate composed of a single crystal silicon; a bonding layer—provided between the supporting substrate and piezoelectric single crystal substrate and having a composition of Si(1-x)Ox (0.008?x?0.408); and an amorphous layer provided between the supporting substrate and bonding layer and containing silicon atoms, oxygen atoms, and argon atoms. The concentration of the oxygen atoms in an end part of the amorphous layer on a side of the bonding layer is higher than the average concentration of the oxygen atoms in the bonding layer.
    Type: Grant
    Filed: December 21, 2020
    Date of Patent: September 28, 2021
    Assignee: NGK INSULATORS, LTD.
    Inventors: Yudai Uno, Masashi Goto, Tomoyoshi Tai
  • Patent number: 11107973
    Abstract: A bonded body includes a supporting substrate; a piezoelectric single crystal substrate composed of a material selected from the group consisting of lithium niobate, lithium tantalate and lithium niobate-lithium tantalate; and an amorphous layer present between the supporting substrate and piezoelectric material substrate, and the amorphous layer contains one or more metal atoms selected from the group consisting of niobium and tantalum, an atom constituting the supporting substrate, and an argon atom. A concentration of the argon atom in a central part of the amorphous layer is higher than a concentration of the argon atom in a peripheral part of the amorphous layer.
    Type: Grant
    Filed: November 13, 2020
    Date of Patent: August 31, 2021
    Assignee: NGK INSULATORS, LTD.
    Inventors: Tomoyoshi Tai, Ryosuke Hattori
  • Publication number: 20210234530
    Abstract: A bonded body includes a supporting substrate; a piezoelectric material substrate; a first bonding layer provided on the supporting substrate and having a composition of Si(1-x)Ox (0.008?x?0.408); a second bonding layer provided on the piezoelectric material substrate and having a composition of Si(1-y)Oy (0.008?y?0.408); and an amorphous layer provided between the first bonding layer and second bonding layer. The oxygen ratio of the amorphous layer is higher than the oxygen ratio of the first bonding layer and oxygen ratio of the second bonding layer.
    Type: Application
    Filed: April 15, 2021
    Publication date: July 29, 2021
    Inventors: Yudai UNO, Masashi GOTO, Tomoyoshi TAI
  • Publication number: 20210234529
    Abstract: A bonded body includes a supporting substrate composed of a metal oxide, a piezoelectric material substrate, a bonding layer provided between the supporting substrate and piezoelectric material substrate and having a composition of Si(1-x)Ox (0.008?x?0.408), and an amorphous layer provided between the bonding layer and supporting substrate. The oxygen ratio of the amorphous layer is higher than the oxygen ratio of the supporting substrate.
    Type: Application
    Filed: April 15, 2021
    Publication date: July 29, 2021
    Inventors: Yudai UNO, Masashi GOTO, Tomoyoshi TAI
  • Patent number: 11070189
    Abstract: A bonded body includes a supporting substrate, a piezoelectric single crystal substrate and a bonding layer provided between the supporting substrate and piezoelectric single crystal substrate. The bonding layer has a composition of Si(1-x)Ox (x represents an oxygen ratio). The oxygen ratio x at a central part in a thickness direction of the bonding layer is higher than an oxygen ratio x at an end part of the bonding layer on a side of the piezoelectric single crystal substrate and an oxygen ratio x at an end part of the bonding layer on a side of the supporting substrate. The oxygen ratio at the central part in the thickness direction of the bonding layer is 0.013 or higher and 0.666 or lower.
    Type: Grant
    Filed: September 28, 2020
    Date of Patent: July 20, 2021
    Assignee: NGK INSULATORS, LTD.
    Inventors: Masashi Goto, Yudai Uno, Tomoyoshi Tai
  • Publication number: 20210215955
    Abstract: A composite substrate for an electro-optic element is disclosed. The composite substrate includes: an electro-optic crystal substrate having an electro-optic effect; a low-refractive-index layer being in contact with the electro-optic crystal substrate and having a lower refractive index than the electro-optical crystal substrate; and a support substrate bonded to the low-refractive-index layer at least via a bonding layer. A plurality of interfaces located between the low-refractive-index layer and the support substrate includes at least one rough interface having a roughness that is larger than a roughness of an interface between the electro-optic crystal substrate and the low-refractive-index layer.
    Type: Application
    Filed: March 30, 2021
    Publication date: July 15, 2021
    Inventors: Yudai UNO, Tomoyoshi TAI, Jungo KONDO
  • Patent number: 10998878
    Abstract: A bonded body includes a supporting substrate, a piezoelectric material substrate composed of a material selected from the group consisting of lithium niobate, lithium tantalate and lithium niobate-lithium tantalate, and an amorphous layer present between the supporting substrate and piezoelectric material substrate. The amorphous layer contains one or more metal element selected from the group consisting of niobium and tantalum, an element constituting the supporting substrate and oxygen element. The concentration of the metal element in the amorphous layer is higher than the concentration of oxygen element and 20 to 65 atom %.
    Type: Grant
    Filed: August 12, 2020
    Date of Patent: May 4, 2021
    Inventors: Tomoyoshi Tai, Ryosuke Hattori
  • Publication number: 20210111698
    Abstract: A bonded body includes: a piezoelectric single crystal substrate; a supporting substrate composed of a single crystal silicon; a bonding layer provided between the supporting substrate and piezoelectric single crystal substrate and having a composition of Si(1-x)Ox (0.008?x?0.408); and an amorphous layer provided between the supporting substrate and bonding layer and containing silicon atoms, oxygen atoms and argon atoms. The concentration of the oxygen atoms in an end part of the amorphous layer on a side of the bonding layer is higher than the average concentration of the oxygen atoms in the bonding layer.
    Type: Application
    Filed: December 21, 2020
    Publication date: April 15, 2021
    Inventors: Yudai UNO, Masashi GOTO, Tomoyoshi TAI
  • Publication number: 20210111332
    Abstract: A bonded body includes a piezoelectric single crystal substrate; a supporting substrate composed of a polycrystalline ceramic material or a single crystal material; a bonding layer provided on the piezoelectric single crystal substrate and having a composition of Si(1-x)Ox (0.008?x?0.408); and an amorphous layer provided between the supporting substrate and bonding layer, the amorphous layer containing oxygen atoms and argon atoms. A concentration of the oxygen atoms at a central part of the amorphous layer is higher than a concentration of the oxygen atoms at a peripheral part of the amorphous layer.
    Type: Application
    Filed: December 21, 2020
    Publication date: April 15, 2021
    Inventors: Yudai UNO, Masashi GOTO, Tomoyoshi TAI
  • Publication number: 20210103164
    Abstract: A bonded body for an optical modulator includes a supporting substrate, an optical waveguide material provided on the supporting substrate and composed of lithium niobate, lithium tantalate and lithium niobate-lithium tantalate, and an optical waveguide in the optical waveguide material. The supporting substrate is composed of a material selected from the group consisting of magnesium oxide and a magnesium-silicon composite oxide.
    Type: Application
    Filed: October 2, 2020
    Publication date: April 8, 2021
    Inventors: Tomoyoshi TAI, Yudai UNO, Jungo KONDO, Yoshimasa KOBAYASHI, Tatsuya HISHIKI, Hiroharu KOBAYASHI
  • Patent number: 10964882
    Abstract: A bonding layer 3 is formed over a piezoelectric material substrate, and the bonding layer is made of one or more materials selected from the group consisting of silicon nitride, aluminum nitride, alumina, tantalum pentoxide, mullite, niobium pentoxide and titanium oxide. A neutralized beam is irradiated onto a surface of the bonding layer and a surface of a supporting body to activate the surface of the bonding layer and the surface of the supporting body. The surface of the bonding layer and the surface of the supporting body are bonded by direct bonding.
    Type: Grant
    Filed: September 19, 2018
    Date of Patent: March 30, 2021
    Inventors: Tomoyoshi Tai, Yuji Hori, Keiichiro Asai, Takashi Yoshino, Masashi Goto, Masahiko Namerikawa
  • Publication number: 20210072567
    Abstract: A composite substrate for an electro-optic element is disclosed. The composite substrate includes: an electro-optic crystal substrate having an electro-optic effect; a support substrate bonded to the electro-optic crystal substrate at least via an amorphous layer; and a low-refractive-index layer located between the electro-optic crystal substrate and the amorphous layer and having a lower refractive index than the electro-optical crystal substrate. The amorphous layer is constituted of one or more elements that constitute a layer or a substrate contacting the amorphous layer from one side and one or more elements that constitute a layer or a substrate contacting the amorphous layer from another side.
    Type: Application
    Filed: November 17, 2020
    Publication date: March 11, 2021
    Inventors: Tomoyoshi TAI, Jungo KONDO
  • Publication number: 20210066577
    Abstract: A bonded body includes a supporting substrate; a piezoelectric single crystal substrate composed of a material selected from the group consisting of lithium niobate, lithium tantalate and lithium niobate-lithium tantalate; and an amorphous layer present between the supporting substrate and piezoelectric material substrate, and the amorphous layer contains one or more metal atom selected from the group consisting of niobium and tantalum, an atom constituting the supporting substrate and argon atom. A concentration of the argon atom in a central part of the amorphous layer is higher than a concentration of the argon atom in a peripheral part of the amorphous layer.
    Type: Application
    Filed: November 13, 2020
    Publication date: March 4, 2021
    Inventors: Tomoyoshi TAI, Ryosuke HATTORI
  • Patent number: 10931256
    Abstract: A bonded body includes a supporting substrate and piezoelectric material layer. The supporting substrate is composed of sialon. The material of the piezoelectric material layer is LiAO3 (A represents one or more element selected from the group consisting of niobium and tantalum). It is included an interface layer present along an interface between the supporting body and piezoelectric material layer and a supporting substrate-side intermediate layer present between the interface layer and supporting substrate. Each of the interface layer and supporting substrate-side intermediate layer contains nitrogen, oxygen, aluminum, silicon and one or more element selected from the group consisting of niobium and tantalum as main components.
    Type: Grant
    Filed: February 21, 2020
    Date of Patent: February 23, 2021
    Assignee: NGK INSULATORS, LTD.
    Inventors: Masashi Goto, Tomoyoshi Tai, Mai Minoura