Patents by Inventor Tomoyoshi Tai

Tomoyoshi Tai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210013864
    Abstract: A bonded body includes a supporting substrate, a piezoelectric single crystal substrate and a bonding layer provided between the supporting substrate and piezoelectric single crystal substrate. The bonding layer has a composition of Si(1-x)Ox (x represents an oxygen ratio). The oxygen ratio x at a central part in a thickness direction of the bonding layer is higher than an oxygen ratio x at an end part of the bonding layer on a side of the piezoelectric single crystal substrate and an oxygen ratio x at an end part of the bonding layer on a side of the supporting substrate. The oxygen ratio at the central part in the thickness direction of the bonding layer is 0.013 or higher and 0.666 or lower.
    Type: Application
    Filed: September 28, 2020
    Publication date: January 14, 2021
    Inventors: Masashi GOTO, Yudai UNO, Tomoyoshi TAI
  • Publication number: 20210013863
    Abstract: A bonded body includes a supporting substrate composed of a polycrystalline ceramic material or monocrystalline material, a piezoelectric single crystal substrate and a bonding layer provided between the supporting substrate and piezoelectric single crystal substrate. The bonding layer has a composition of Si(1-x)Ox (x represents an oxygen ratio). The oxygen ratio is increased or decreased from an end part of the bonding layer on the side of the piezoelectric single crystal substrate to an end part of the bonding layer on the side of the supporting substrate. The maximum value of the oxygen ratio x in the bonding layer is 0.013 or higher and 0.666 or lower, and the minimum value of the oxygen ratio is 0.001 or higher and 0.408 or lower.
    Type: Application
    Filed: September 25, 2020
    Publication date: January 14, 2021
    Inventors: Masashi GOTO, Yudai UNO, Tomoyoshi TAI
  • Patent number: 10879871
    Abstract: In an acoustic wave device including a piezoelectric material substrate and supporting body bonded with each other through a bonding layer, it is an object to provide the acoustic wave device having the structure for further improving the propagation loss and temperature characteristics of frequency of an acoustic wave. An acoustic wave device includes a piezoelectric material substrate, an electrode on the piezoelectric material substrate, a supporting body, and a bonding layer for bonding the piezoelectric material substrate and the supporting body. The bonding layer is composed of quartz crystal.
    Type: Grant
    Filed: October 31, 2019
    Date of Patent: December 29, 2020
    Inventors: Tomoyoshi Tai, Masahiko Namerikawa, Takashi Yoshino
  • Publication number: 20200373905
    Abstract: A bonded body includes a supporting substrate, a piezoelectric material substrate composed of a material selected from the group consisting of lithium niobate, lithium tantalate and lithium niobate-lithium tantalate, and an amorphous layer present between the supporting substrate and piezoelectric material substrate. The amorphous layer contains one or more metal element selected from the group consisting of niobium and tantalum, an element constituting the supporting substrate and oxygen element. The concentration of the metal element in the amorphous layer is higher than the concentration of oxygen element and 20 to 65 atom %.
    Type: Application
    Filed: August 12, 2020
    Publication date: November 26, 2020
    Inventors: Tomoyoshi TAI, Ryosuke HATTORI
  • Patent number: 10720566
    Abstract: It is formed, over a supporting body made of a ceramic, a bonding layer composed of one or more material selected from the group consisting of mullite, alumina, tantalum pentoxide, titanium oxide and niobium pentoxide. Neutralized beam is irradiated onto a surface of the bonding layer to activate the surface of the bonding layer. The surface of the bonding layer and the piezoelectric single crystal substrate are bonded by direct bonding.
    Type: Grant
    Filed: September 19, 2018
    Date of Patent: July 21, 2020
    Assignee: NGK INSULATORS, LTD.
    Inventors: Tomoyoshi Tai, Yuji Hori, Keiichiro Asai, Takashi Yoshino, Masashi Goto, Masahiko Namerikawa
  • Publication number: 20200195218
    Abstract: A bonded body includes a supporting substrate and piezoelectric material layer. The supporting substrate is composed of sialon. The material of the piezoelectric material layer is LiAO3 (A represents one or more element selected from the group consisting of niobium and tantalum). It is included an interface layer present along an interface between the supporting body and piezoelectric material layer and a supporting substrate-side intermediate layer present between the interface layer and supporting substrate. Each of the interface layer and supporting substrate-side intermediate layer contains nitrogen, oxygen, aluminum, silicon and one or more element selected from the group consisting of niobium and tantalum as main components.
    Type: Application
    Filed: February 21, 2020
    Publication date: June 18, 2020
    Inventors: Masashi GOTO, Tomoyoshi TAI, Mai MINOURA
  • Publication number: 20200195217
    Abstract: It is proposed a bonded body having a supporting substrate and piezoelectric material layer. The supporting substrate is composed of mullite, and the material of the piezoelectric material layer is LiAO3 (A represents one or more element selected from the group consisting of niobium and tantalum). It is included an interface layer present along an interface between the supporting body and piezoelectric material layer and a supporting substrate-side intermediate layer present between the interface layer and supporting substrate. Each of the interface layer and supporting substrate-side intermediate layer contains oxygen, aluminum, silicon and one or more element selected from the group consisting of niobium and tantalum as main components.
    Type: Application
    Filed: February 20, 2020
    Publication date: June 18, 2020
    Inventors: Masashi GOTO, Tomoyoshi TAI, Mai MINOURA
  • Patent number: 10629470
    Abstract: A method for producing an elastic wave device includes steps of (a) preparing a first substrate and a second substrate, (b) irradiating a bonding surface of the first substrate and a bonding surface of the second substrate with one of plasma, neutral atom beams, and ion beams of an inert gas, (c) bonding the bonding surface of the first substrate and the bonding surface of the second substrate in a vacuum at room temperature so as to set a strength that allows the first and second substrates to be separated by insertion of a blade; (d) forming a composite substrate by bonding a piezoelectric substrate to another surface of the first substrate; (e) forming electrode on a surface of the piezoelectric substrate of the composite substrate; and then (f) removing the second substrate from the first substrate by separation with the blade.
    Type: Grant
    Filed: November 3, 2017
    Date of Patent: April 21, 2020
    Assignee: NGK INSULATORS, LTD.
    Inventors: Ryosuke Hattori, Yuji Hori, Tomoyoshi Tai
  • Patent number: 10622544
    Abstract: A composite substrate production method of the invention includes (a) a step of mirror polishing a substrate stack having a diameter of 4 inch or more, the substrate stack including a piezoelectric substrate and a support substrate bonded to each other, the mirror polishing being performed on the piezoelectric substrate side until the thickness of the piezoelectric substrate reaches 3 ?m or less; (b) a step of creating data of the distribution of the thickness of the mirror-polished piezoelectric substrate; and (c) a step of performing machining with an ion beam machine based on the data of the thickness distribution so as to produce a composite substrate have some special technical features.
    Type: Grant
    Filed: November 13, 2017
    Date of Patent: April 14, 2020
    Assignee: NGK INSULATORS, LTD.
    Inventors: Yuji Hori, Tomoyoshi Tai, Mitsuo Ikejiri
  • Publication number: 20200067480
    Abstract: In an acoustic wave device including a piezoelectric material substrate and supporting body bonded with each other through a bonding layer, it is an object to provide the acoustic wave device having the structure for further improving the propagation loss and temperature characteristics of frequency of an acoustic wave. An acoustic wave device includes a piezoelectric material substrate, an electrode on the piezoelectric material substrate, a supporting body, and a bonding layer for bonding the piezoelectric material substrate and the supporting body. The bonding layer is composed of quartz crystal.
    Type: Application
    Filed: October 31, 2019
    Publication date: February 27, 2020
    Inventors: Tomoyoshi TAI, Masahiko NAMERIKAWA, Takashi YOSHINO
  • Patent number: 10432169
    Abstract: A bonded body includes a supporting body composed of a ceramic, a bonding layer provided over a surface of the supporting body and composed of one or more material selected from the group consisting of mullite, alumina, tantalum pentoxide, titanium oxide and niobium pentoxide, and a piezoelectric single crystal substrate bonded with the bonding layer. The surface of the supporting body has an arithmetic average roughness Ra of 0.5 nm or larger and 5.0 nm or smaller.
    Type: Grant
    Filed: September 19, 2018
    Date of Patent: October 1, 2019
    Assignee: NGK INSULATORS, LTD.
    Inventors: Tomoyoshi Tai, Masashi Goto, Yudai Uno, Shinya Kaneko
  • Publication number: 20190288660
    Abstract: A piezoelectric monocrystalline substrate is composed of a material represented by LiAO3 (A represents at least one element selected from the group consisting of niobium and tantalum), a bonding layer is compose of a material of an oxide of at least one element selected from the group consisting of niobium and tantalum, and an interface layer is provided along an interface between the piezoelectric monocrystalline substrate 6 and bonding layer, and the interface layer has a composition of ExO(1-x) (E represents at least one element selected from the group consisting of niobium and tantalum and 0.29?x?0.89).
    Type: Application
    Filed: May 24, 2019
    Publication date: September 19, 2019
    Inventors: Masashi GOTO, Tomoyoshi TAI, Takahiro YAMADERA, Yuji HORI, Keiichiro ASAI, Masahiko NAMERIKAWA, Takashi YOSHINO
  • Publication number: 20190222189
    Abstract: An acoustic wave device includes a piezoelectric material substrate, an intermediate layer on the piezoelectric material substrate and composed of one or more materials selected from the group consisting of silicon oxide, aluminum nitride and sialon, a bonding layer on the intermediate layer and composed of one or more materials selected from the group consisting of tantalum pentoxide, niobium pentoxide, titanium oxide, mullite, alumina, a high resistance silicon and hafnium oxide, a supporting body composed of a polycrystalline ceramic and bonded to the bonding layer by direct bonding, and an electrode on the piezoelectric material substrate.
    Type: Application
    Filed: March 26, 2019
    Publication date: July 18, 2019
    Inventors: Tomoyoshi Tai, Masahiko Namerikawa, Yudai Uno, Ryosuke Hattori, Keiichiro Asai
  • Patent number: 10284169
    Abstract: An object is to improve insulation in a bonding layer and to improve a bonding strength of a supporting body and piezoelectric single crystal substrate, in a bonded body having the supporting body made of a polycrystalline material or single crystal material, the piezoelectric single crystal substrate and the bonding layer provided between the supporting body and piezoelectric single crystal substrate, wherein the bonded body includes the supporting body, piezoelectric single crystal substrate and the bonding layer provided between the supporting body and piezoelectric single crystal substrate, and the bonding layer has a composition of Si(1-x)Ox (0.008?x?0.408).
    Type: Grant
    Filed: August 13, 2018
    Date of Patent: May 7, 2019
    Assignee: NGK INSULATORS, LTD.
    Inventors: Masashi Goto, Yudai Uno, Keiichiro Asai, Tomoyoshi Tai
  • Patent number: 10230349
    Abstract: An acoustic wave device is an end surface reflection-type acoustic wave device and includes a substantially rectangular-parallelepiped composite substrate in which a piezoelectric substrate and a supporting substrate are joined together, with a pair of IDT electrodes provided on the substrate in such a manner as to be intercalated with each other. A chipping size in a first side face of the substrate is 1/10 of a wavelength ? of an acoustic wave or smaller, the face extending orthogonally to a direction of acoustic-wave propagation. A chipping size in a second side face of the substrate is larger than the chipping size in the face and is, for example, ½ of the wavelength ? or larger and 50 times the wavelength ? or smaller, the face extending in the direction of acoustic-wave propagation.
    Type: Grant
    Filed: December 22, 2015
    Date of Patent: March 12, 2019
    Assignee: NGK INSULATORS, LTD.
    Inventors: Tomoyoshi Tai, Akira Hamajima, Yuji Hori
  • Patent number: 10211389
    Abstract: In the composite substrate 10, the piezoelectric substrate 12 and the support substrate 14 are bonded by direct bonding using an ion beam. One surface of the piezoelectric substrate 12 is a negatively-polarized surface 12a and another surface of the piezoelectric substrate 12 is a positively-polarized surface 12b. An etching rate at which the negatively-polarized surface 12a is etched with a strong acid may be higher than an etching rate at which the positively-polarized surface 12b is etched with the strong acid. The positively-polarized surface 12b of the piezoelectric substrate 12 is directly bonded to the support substrate 14. The negatively-polarized surface 12a of the piezoelectric substrate 12 may be etched with the strong acid.
    Type: Grant
    Filed: January 20, 2016
    Date of Patent: February 19, 2019
    Assignees: NGK INSULATORS, LTD., NGK CERAMIC DEVICE CO., LTD.
    Inventors: Tomoyoshi Tai, Yuji Hori, Takahiro Yamadera, Ryosuke Hattori, Kengo Suzuki
  • Publication number: 20190036008
    Abstract: It is formed, over a supporting body made of a ceramic, a bonding layer composed of one or more material selected from the group consisting of mullite, alumina, tantalum pentoxide, titanium oxide and niobium pentoxide. Neutralized beam is irradiated onto a surface of the bonding layer to activate the surface of the bonding layer. The surface of the bonding layer and the piezoelectric single crystal substrate are bonded by direct bonding.
    Type: Application
    Filed: September 19, 2018
    Publication date: January 31, 2019
    Inventors: Tomoyoshi TAI, Yuji HORI, Keiichiro ASAI, Takashi YOSHINO, Masashi GOTO, Masahiko NAMERIKAWA
  • Publication number: 20190036000
    Abstract: In the composite substrate, the piezoelectric substrate and the support substrate are bonded by direct bonding using an ion beam. One surface of the piezoelectric substrate is a negatively-polarized surface and another surface of the piezoelectric substrate is a positively-polarized surface. An etching rate at which the negatively-polarized surface is etched with a strong acid may be higher than an etching rate at which the positively-polarized surface is etched with the strong acid. The positively-polarized surface of the piezoelectric substrate is directly bonded to the support substrate. The negatively-polarized surface of the piezoelectric substrate may be etched with the strong acid.
    Type: Application
    Filed: October 1, 2018
    Publication date: January 31, 2019
    Applicants: NGK INSULATORS, LTD., NGK CERAMIC DEVICE CO., LTD.
    Inventors: Tomoyoshi Tai, Yuji Hori, Takahiro Yamadera, Ryosuke Hattori, Kengo Suzuki
  • Publication number: 20190036509
    Abstract: A bonded body includes a supporting body composed of a ceramic, a bonding layer provided over a surface of the supporting body and composed of one or more material selected from the group consisting of mullite, alumina, tantalum pentoxide, titanium oxide and niobium pentoxide, and a piezoelectric single crystal substrate bonded with the bonding layer. The surface of the supporting body has an arithmetic average roughness Ra of 0.5 nm or larger and 5.0 nm or smaller.
    Type: Application
    Filed: September 19, 2018
    Publication date: January 31, 2019
    Inventors: Tomoyoshi TAI, Masashi GOTO, Yudai UNO, Shinya KANEKO
  • Patent number: D849422
    Type: Grant
    Filed: October 18, 2016
    Date of Patent: May 28, 2019
    Assignee: NGK INSULATORS, LTD.
    Inventors: Tomoyoshi Tai, Yuji Hori