Patents by Inventor Tony Adams

Tony Adams has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10787352
    Abstract: An unpacking system for use in an apparatus for producing three-dimensional work pieces by irradiating layers of a raw material powder electromagnetic or particle radiation comprises a supporting structure which is configured to support a building chamber arrangement. The building chamber arrangement comprises a building chamber accommodating a carrier, the carrier being configured to receive a three-dimensional work piece produced from a raw material powder by an additive layering process. A lowering mechanism of the unpacking system is configured to apply a driving force to the building chamber so as to lower the building chamber relative to the carrier until a three-dimensional work piece received on the carrier can be removed from the carrier.
    Type: Grant
    Filed: November 7, 2016
    Date of Patent: September 29, 2020
    Assignee: SLM Solutions Group AG
    Inventors: Karsten Huebinger, Toni Adam Krol, Dieter Schwarze, Eduard Gieser
  • Publication number: 20200189184
    Abstract: The invention relates to an apparatus (10) for producing a three-dimensional workpiece, comprising: a carrier (12) adapted to receive material (14) for producing the workpiece; at least one mobile production unit (24), a moving unit (18) that is adapted to move the mobile production unit (24) relative to the carrier (12) so as to position the mobile production unit (24) oppositely to different sections of the carrier (12); a sensing unit that is adapted to generate sensor signals relating to a relative arrangement of the mobile production unit (24) and the carrier (12); and a control unit that is configured to, in addition to the positioning of the mobile production unit (24) via the moving unit (18), provide at least one fine positioning function to compensate for an offset from a desired relative arrangement of the mobile production unit (24) and the carrier (18) based on the sensor signals generated by the sensing unit.
    Type: Application
    Filed: September 5, 2017
    Publication date: June 18, 2020
    Inventors: Henner Schoeneborn, Dieter Schwarze, Toni Adam Krol, Lukas Roesgen, Jan Wilkes
  • Patent number: 10682701
    Abstract: An apparatus for producing a three-dimensional work piece, the apparatus comprises a process chamber accommodating a carrier for receiving a raw material powder, an irradiation device for selectively irradiating electromagnetic or particle radiation onto the raw material powder on the carrier in order to produce a work piece made of said raw material powder by an additive layer construction method, a first gas inlet for supplying gas to the process chamber and a gas outlet for discharging gas from the process chamber, wherein the first gas inlet and the gas outlet are configured and arranged in such a manner that a first gas flow across the carrier is generated, a transmission element which allows the transmission of the electromagnetic or particle radiation emitted by the irradiation device into the process chamber, and a second gas inlet for supplying gas to the process chamber, wherein the second gas inlet is configured and arranged in such a manner that a second gas flow in a direction facing away from th
    Type: Grant
    Filed: August 26, 2016
    Date of Patent: June 16, 2020
    Assignee: SLM Solutions Group AG
    Inventors: Jan Wilkes, Toni Adam Krol, Dieter Schwarze
  • Publication number: 20200094320
    Abstract: The invention relates to a device (10) for producing a three-dimensional workpiece by carrying out an additive layering process, wherein the device (10) comprises: a build area (17) that is configured to receive a raw material powder layer; a powder application device (14) that is configured to deploy the raw material powder layer onto the build area (17); an irradiation system (20) that is configured to selectively irradiate the raw material powder layer on the build area (17); wherein the device (10) is configured to provide at least one gas flow (48) that is directed along an axis (A) extending from a first edge region (44) of the build area (17) towards a second edge region (46) of the build area (17); and wherein the device (10) comprises at least one gas flow guide element (36) that is configured to divert at least a part of the gas flow (48) away from the build area (17) before said gas flow (48) reaches the second edge region (46); wherein the gas flow guide element (36) comprises a gas supply
    Type: Application
    Filed: March 8, 2018
    Publication date: March 26, 2020
    Inventors: Toni Adam Krol, Henner Schoeneborn, Dieter Schwarze, Karsten Huebinger
  • Publication number: 20200031043
    Abstract: The invention relates to a device (1) for producing three-dimensional workpieces (15), comprising a carrier (7) for receiving raw material powder (9), a build chamber wall (11, 11a, 11b) which extend substantially vertically and which is adapted to laterally delimit and support the raw material powder (9) applied to the carrier (7); an irradiation unit (17) for selectively irradiating the raw material powder (9) applied to the carrier (7) with electromagnetic radiation or particle radiation in order to produce on the carrier (7) a workpiece (15) manufactured from the raw material powder (9) by an additive layer building method, wherein the irradiation unit (17) comprises at least one optical element; and a vertical movement device (31) which is adapted to move the irradiation unit (17) vertically relative to the carrier (7).
    Type: Application
    Filed: March 8, 2018
    Publication date: January 30, 2020
    Inventors: Toni Adam Krol, Gesa Rolink, Bodo Haack, Birk Hoppe
  • Patent number: 10543530
    Abstract: An unpacking device for use in an apparatus for producing a three-dimensional work piece by irradiating layers of a raw material powder with electromagnetic or particle radiation, the unpacking device comprises a holding device which is configured to hold a building chamber arrangement. The building chamber arrangement comprises a building chamber accommodating a carrier, wherein the carrier is configured to receive a three-dimensional work piece produced from a raw material powder by an additive layering process. An engagement unit of the unpacking device is configured to engage with the carrier of the building chamber arrangement. A moving mechanism is configured to cause a relative movement between the building chamber and the engagement unit with the carrier engaged therewith so as to allow a separation of the carrier with a three-dimensional work piece received thereon from the building chamber.
    Type: Grant
    Filed: November 13, 2016
    Date of Patent: January 28, 2020
    Assignee: SLM Solutions Group AG
    Inventors: André Hermann, Toni Adam Krol, Andreas Wiesner, Jan Wilkes, Bodo Haack, Karsten Huebinger, Peter Koerner, Simon Mueller, Kaj Merten Berggreen, Jonas Mersch
  • Patent number: 10543529
    Abstract: An apparatus for producing a three-dimensional work piece comprises a carrier to receive a layer of raw material powder, a control unit, an irradiation system adapted to selectively irradiate electromagnetic or particle radiation onto the layer of raw material powder applied onto the carrier, wherein the control unit controls the operation of the irradiation system in such a manner that the raw material powder is heated to a first temperature which allows sintering and/or melting of the raw material powder in order to generate a layer of the three-dimensional work piece, and a heating system adapted to selectively irradiate electromagnetic or particle radiation onto the layer of raw material powder applied onto the carrier, wherein the control unit is adapted to control the operation of the heating system in such a manner that the raw material powder is heated to a second temperature that is lower than the first temperature.
    Type: Grant
    Filed: October 14, 2016
    Date of Patent: January 28, 2020
    Assignee: SLM Solutions Group AG
    Inventors: Dieter Schwarze, Toni Adam Krol
  • Publication number: 20200023585
    Abstract: The invention relates to a device (10) for the layered production of a three-dimensional workpiece, comprising: a build space (30) in which the workpiece is manufacturable by selectively solidification of raw material powder layers; an irradiating system (20) which is adapted to selectively solidify the raw material powder layers in the build space (30) by emitting a processing beam; at least one calibrating structure (36); a sensor arrangement (25) which is adapted to detect an irradiation of the calibrating structure (36) by the irradiating system (20); and a control unit (26) which is adapted to calibrate the irradiating system (20) on the basis of detection information of the sensor arrangement, wherein the calibrating structure (36) is arranged outside the build space (30). The invention also relates to a method for calibrating an irradiating system of a device for the layer-by-layer manufacture of a three-dimensional workpiece.
    Type: Application
    Filed: February 9, 2018
    Publication date: January 23, 2020
    Inventors: Andreas Wiesner, Toni Adam Krol, Jan Wilkes, Birk Hoppe, Christiane Thiel, Christopher Stengel
  • Patent number: 10413997
    Abstract: A leveling slider exchange arrangement for use in an apparatus for manufacturing three-dimensional work pieces by irradiating powder layers with electromagnetic radiation or particle radiation, the leveling slider exchange arrangement comprises a powder application device adapted to apply a raw material powder onto a carrier and a leveling slider adapted to level the raw material powder applied onto the carrier by means of the powder application device. An attachment mechanism is adapted to releasably attach the leveling slider in a leveling slider attachment position in the powder application device. A storage chamber is adapted to store at least one exchange leveling slider, the storage chamber being connected to a connecting channel adapted to connect the storage chamber to the leveling slider attachment position in the powder application device.
    Type: Grant
    Filed: November 8, 2016
    Date of Patent: September 17, 2019
    Assignee: SLM Solutions Group AG
    Inventors: Dieter Schwarze, Toni Adam Krol
  • Publication number: 20190224913
    Abstract: The application relates to a device for producing three-dimensional workpieces, the device including: a structural surface designed to receive a molding compound; and an irradiation arrangement designed to selectively irradiate the molding compound on the structural surface with electromagnetic radiation, in order to produce a workpiece by means of generative layer construction, where the irradiation device comprises a plurality of irradiation units, the irradiation units being designed to irradiate an individual region of the structural surface respectively associated with the irradiation units, and where the beams emitted by the irradiation units respectively have a cross-sectional surface corresponding to between approx. 2% and approx. 170% of the surface of the respectively associated individual region. The application also relates to the use of such a device and to a method for producing three-dimensional workpieces by means of such a device.
    Type: Application
    Filed: March 29, 2019
    Publication date: July 25, 2019
    Inventors: Toni Adam Krol, Andreas Wiesner, Christiane Thiel, Lukas Roesgen, Felix Mutz, Naveed Iqbal, Jan Wilkes, Karsten Huebinger, Dieter Schwarze, Simon Mueller, Arne Neef
  • Publication number: 20190168304
    Abstract: An apparatus for producing a three-dimensional workpiece is provided, the apparatus including a carrier for receiving a raw material powder, at least a first irradiation device for selectively irradiating an electromagnetic or particle radiation beam onto raw material powder being deposited on at least one build area of the carrier in order to produce a workpiece made of the raw material powder by an additive layer construction method, and at least a first and a second powder application device configured to simultaneously deposit raw material powder onto the same build area to produce a sequence of raw material powder layers on top of one another, wherein the irradiation device is configured to irradiate a section of the build area between the powder application devices.
    Type: Application
    Filed: February 11, 2019
    Publication date: June 6, 2019
    Inventors: Toni Adam Krol, Dieter Schwarze, Henner Schoeneborn, Lukas Roesgen
  • Publication number: 20190077086
    Abstract: A device (48) for calibrating an irradiation system (18) of an apparatus (10) for producing a three-dimensional work piece comprises a control unit (50) adapted to control the irradiation system (18) so as to irradiate a radiation beam (22; 22a, 22b) onto an irradiation plane (52) according to a calibration pattern. The device (48) further comprises a sensor arrangement (56) adapted to be arranged in the irradiation plane (52) and to output signals to the control unit (50) in response to being irradiated with the radiation beam (22; 22a, 22b) according to the calibration pattern.
    Type: Application
    Filed: November 13, 2018
    Publication date: March 14, 2019
    Inventors: Christopher Stengel, Daniel Alberts, Dieter Schwarze, Toni Adam Krol
  • Patent number: 10086481
    Abstract: A carrier arrangement (30) comprises a carrier element (34) having a carrier surface (36) and a plurality of supporting elements (38) attached to the carrier element (34), wherein each supporting element (38) has a supporting surface (40) extending from the carrier surface (36) of the carrier element (34) and being adapted to interact with a first surface (42) of a component (32) to be repaired.
    Type: Grant
    Filed: November 13, 2015
    Date of Patent: October 2, 2018
    Assignee: SLM Solutions Group AG
    Inventors: Toni Adam Krol, Eduard Gieser, Dieter Schwarze
  • Publication number: 20180043621
    Abstract: The invention relates to an apparatus for producing a three-dimensional workpiece, said apparatus comprising: a carrier being arranged in a process chamber of the apparatus and adapted to receive a layer of raw material powder; an irradiation device for selectively irradiating electromagnetic or particle radiation onto the raw material powder applied onto the carrier in order to produce the workpiece from said raw material powder by an additive layer construction method; and a shielding gas supply system adapted to supply a shielding gas to the process chamber, wherein the apparatus further comprises a shielding gas control system that is adapted to control the temperature of the shielding gas.
    Type: Application
    Filed: August 9, 2017
    Publication date: February 15, 2018
    Inventors: Birk Hoppe, Felix Mutz, Dieter Schwarze, Toni Adam Krol
  • Publication number: 20170144874
    Abstract: An unpacking system (26) for use in an apparatus (10) for producing three-dimensional work pieces by irradiating layers of a raw material powder with electromagnetic or particle radiation comprises a supporting structure (28) which is configured to support a building chamber arrangement (25). The building chamber arrangement (25) comprises a building chamber (18) accommodating a carrier (16), the carrier (16) being configured to receive a three-dimensional work piece (11) produced from a raw material powder by an additive layering process. A lowering mechanism (30) of the unpacking system (26) is configured to apply a driving force to the building chamber (18) so as to lower the building chamber (18) relative to the carrier (16) until a three-dimensional work piece (11) received on the carrier (16) can be removed from the carrier (16).
    Type: Application
    Filed: November 7, 2016
    Publication date: May 25, 2017
    Inventors: Karsten Huebinger, Toni Adam Krol, Dieter Schwarze, Eduard Gieser
  • Publication number: 20170136543
    Abstract: An unpacking device for use in an apparatus for producing a three-dimensional work piece by irradiating layers of a raw material powder with electromagnetic or particle radiation, the unpacking device comprises a holding device which is configured to hold a building chamber arrangement. The building chamber arrangement comprises a building chamber accommodating a carrier, wherein the carrier is configured to receive a three-dimensional work piece produced from a raw material powder by an additive layering process. An engagement unit of the unpacking device is configured to engage with the carrier of the building chamber arrangement. A moving mechanism is configured to cause a relative movement between the building chamber and the engagement unit with the carrier engaged therewith so as to allow a separation of the carrier with a three-dimensional work piece received thereon from the building chamber.
    Type: Application
    Filed: November 13, 2016
    Publication date: May 18, 2017
    Inventors: André Hermann, Toni Adam Krol, Andreas Wiesner, Jan Wilkes, Bodo Haack, Karsten Huebinger, Peter Koerner, Simon Mueller, Kaj Merten Berggreen, Jonas Mersch
  • Publication number: 20170129049
    Abstract: A leveling slider exchange arrangement for use in an apparatus for manufacturing three-dimensional work pieces by irradiating powder layers with electromagnetic radiation or particle radiation, the leveling slider exchange arrangement comprises a powder application device adapted to apply a raw material powder onto a carrier and a leveling slider adapted to level the raw material powder applied onto the carrier by means of the powder application device. An attachment mechanism is adapted to releasably attach the leveling slider in a leveling slider attachment position in the powder application device. A storage chamber is adapted to store at least one exchange leveling slider, the storage chamber being connected to a connecting channel adapted to connect the storage chamber to the leveling slider attachment position in the powder application device.
    Type: Application
    Filed: November 8, 2016
    Publication date: May 11, 2017
    Inventors: Dieter Schwarze, Toni Adam Krol
  • Publication number: 20170113449
    Abstract: A powder application arrangement for use in an apparatus for manufacturing work pieces by irradiating powder layers with electromagnetic radiation or particle radiation, the powder application arrangement comprises a carrier adapted to receive layers of a raw material powder and a work piece made of the raw material powder by a generative layer construction method. The powder application arrangement further includes a powder application device configured to deposit the raw material powder onto the carrier At least one camera is attached to the powder application device in such a position that it is capable of acquiring images of at least one of a surface of a raw material powder layer applied onto the carrier by means of the powder application device and a surface of the work piece made of the raw material powder by a generative layer construction method while the powder application device is moved across the carrier.
    Type: Application
    Filed: October 19, 2016
    Publication date: April 27, 2017
    Inventors: Benno Haupt, Arne Neef, Dieter Schwarze, Toni Adam Krol
  • Publication number: 20170106445
    Abstract: An apparatus for producing a three-dimensional work piece comprises a carrier to receive a layer of raw material powder, a control unit, an irradiation system adapted to selectively irradiate electromagnetic or particle radiation onto the layer of raw material powder applied onto the carrier, wherein the control unit controls the operation of the irradiation system in such a manner that the raw material powder is heated to a first temperature which allows sintering and/or melting of the raw material powder in order to generate a layer of the three-dimensional work piece, and a heating system adapted to selectively irradiate electromagnetic or particle radiation onto the layer of raw material powder applied onto the carrier, wherein the control unit is adapted to control the operation of the heating system in such a manner that the raw material powder is heated to a second temperature that is lower than the first temperature.
    Type: Application
    Filed: October 14, 2016
    Publication date: April 20, 2017
    Inventors: Dieter Schwarze, Toni Adam Krol, Jan Wilkes
  • Publication number: 20170087635
    Abstract: An apparatus for producing a three-dimensional work piece, the apparatus comprises a process chamber accommodating a carrier for receiving a raw material powder, an irradiation device for selectively irradiating electromagnetic or particle radiation onto the raw material powder on the carrier in order to produce a work piece made of said raw material powder by an additive layer construction method, a first gas inlet for supplying gas to the process chamber and a gas outlet for discharging gas from the process chamber, wherein the first gas inlet and the gas outlet are configured and arranged in such a manner that a first gas flow across the carrier is generated, a transmission element which allows the transmission of the electromagnetic or particle radiation emitted by the irradiation device into the process chamber, and a second gas inlet for supplying gas to the process chamber, wherein the second gas inlet is configured and arranged in such a manner that a second gas flow in a direction facing away from th
    Type: Application
    Filed: August 26, 2016
    Publication date: March 30, 2017
    Inventors: Jan Wilkes, Toni Adam Krol, Dieter Schwarze