Patents by Inventor Torsten Mattke

Torsten Mattke has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8716517
    Abstract: A process for preparing diisocyanates by gas-phase phosgenation starting out from a feed stream comprising the corresponding diamines and a phosgene-comprising feed stream, in which the feed streams are separately converted into the gas phase and preheated to the reaction temperature of the gas-phase phosgenation, wherein the waste heat from a plant for preparing chlorine by heterogeneously catalyzed oxidation of hydrogen chloride by the Deacon process is utilized for this purpose, is proposed.
    Type: Grant
    Filed: August 10, 2010
    Date of Patent: May 6, 2014
    Assignee: BASF SE
    Inventors: Torsten Mattke, Gerhard Olbert, Carsten Knoesche, Heiner Schelling
  • Publication number: 20140114087
    Abstract: The present invention relates to a process for preparing isocyanates by reacting amines with phosgene in the liquid phase, where phosgene, hydrogen chloride and isocyanates are separated with stripping columns operated at different pressures.
    Type: Application
    Filed: October 21, 2013
    Publication date: April 24, 2014
    Applicant: BASF SE
    Inventors: Torsten MATTKE, Markus Hiller, Hans-Juergen Pallasch
  • Patent number: 8686182
    Abstract: The invention relates to a process for preparing isocyanates and/or polyisocyanates by reacting the corresponding amines with phosgene, optionally in the presence of an inert medium, in a reactor (1), a first reactant stream comprising the amine being supplied to the reactor (1) in liquid form, and a second reactant stream comprising the phosgene being supplied to the reactor in gaseous form. The reactor is a centrifugal reactor (1) having a packing (9) which rotates about a central axis (7) in a housing (13), the first reactant stream and the second reactant stream being supplied to the rotating packing (9) such that the reactant streams are mixed due to the centrifugal force in the rotating packing (9) and are transported outward, the mixing in the rotating packing (9) resulting in reaction of the phosgene with the amine to give the corresponding isocyanate or polyisocyanate.
    Type: Grant
    Filed: October 26, 2012
    Date of Patent: April 1, 2014
    Assignee: BASF SE
    Inventors: Julia Leschinski, Torsten Mattke, Gerrit Waters, Eckhard Stroefer
  • Patent number: 8680333
    Abstract: The invention relates to a process for the preparation of formamides by reacting aromatic amines with a formic acid ester in the presence of a catalyst, wherein the catalyst is a phosphorus-containing acid or a Lewis-acidic metal salt.
    Type: Grant
    Filed: December 1, 2010
    Date of Patent: March 25, 2014
    Assignee: BASF SE
    Inventors: Axel Franzke, Torsten Mattke, Julia Leschinski, Radwan Abdallah, Michael Bock, Robert Baumann, Eckhard Stroefer
  • Patent number: 8609887
    Abstract: The present invention relates to a process for preparing polyisocyanates comprising biuret groups from diisocyanates or polyisocyanates and diamines.
    Type: Grant
    Filed: March 1, 2012
    Date of Patent: December 17, 2013
    Assignee: BASF SE
    Inventors: Julia Leschinski, Torsten Mattke, Gerrit Waters, Horst Binder, Harald Schaefer, Matthias Kroner, Alexander Bayer
  • Patent number: 8597586
    Abstract: A shell-and-tube reactor is disclosed. Contact tubes are disposed within a cylindrical housing and are secured to tube plates. Gas and liquid phases are received via a feed opening in a lower end cap and discharged via an upper end cap in the housing. A distributor device for a gas phase/liquid phase mixture is disposed below the lowermost tube plate. The distributor device includes a distributor plate and a predistributor. The distributor plate is arranged horizontally within the housing and includes an active area having through-openings and a downward-extending margin, but does not extend over the entire cross section of the housing. The predistributor includes a second distributor plate disposed between the feed opening and the first distributor plate, wherein the second distributor plate includes a second active area with second through-openings and a second downward-extending margin.
    Type: Grant
    Filed: October 9, 2006
    Date of Patent: December 3, 2013
    Assignee: BASF SE
    Inventors: Wolfgang Gerlinger, Torsten Mattke, Oliver Bey
  • Patent number: 8592637
    Abstract: The present invention relates to a process for continuously preparing a mononitrated organic compound, especially a process for preparing mononitrobenzene. The invention relates more particularly to an improved continuous adiabatic process for preparing nitrobenzene.
    Type: Grant
    Filed: August 20, 2010
    Date of Patent: November 26, 2013
    Assignee: BASF SE
    Inventors: Leo Denissen, Eckhard Stroefer, Jan-Dirk Arndt, Torsten Mattke, Kerstin Heinen, Julia Leschinski
  • Patent number: 8558026
    Abstract: The present invention relates to a process for preparing isocyanates.
    Type: Grant
    Filed: August 13, 2008
    Date of Patent: October 15, 2013
    Assignee: BASF SE
    Inventors: Gerhard Olbert, Torsten Mattke, Carsten Knoesche, Andreas Daiss, Jens Denecke
  • Patent number: 8487127
    Abstract: The invention relates to a process for preparing isocyanates by reacting the corresponding amines with phosgene in the gas phase, in the presence or absence of an inert medium, which comprises the following steps: (a) vaporization of the amine in a vaporizer, (b) superheating of the amine, (c) mixing of the gaseous amine with the phosgene and introduction into a reaction zone, (d) reaction of amine and phosgene to give isocyanate in the reaction zone, with a reaction mixture comprising isocyanate and hydrogen chloride being formed, (e) cooling of the reaction mixture comprising isocyanate and hydrogen chloride, wherein the vaporizer comprises a vessel in which tubes through which a heating medium flows are comprised, where number and diameter of the tubes are designed so that the tubes have a specific heat transfer area based on the volume through which the amine flows of at least 300 m2/m3.
    Type: Grant
    Filed: February 25, 2011
    Date of Patent: July 16, 2013
    Assignee: BASF SE
    Inventors: Torsten Mattke, Ralf Boehling, Carsten Knoesche, Vanessa Simone Lehr
  • Patent number: 8466320
    Abstract: The invention relates to a process for recovering acids from product streams of organic syntheses, which comprises the steps a) neutralization of the acid with a base, b) removal of the base by means of adsorption, c) recovery of the acid.
    Type: Grant
    Filed: June 9, 2008
    Date of Patent: June 18, 2013
    Assignee: BASF SE
    Inventors: Veronika Wloka, Torsten Mattke, Carsten Knösche, Daniel Breuninger, Nils Bottke
  • Publication number: 20130150620
    Abstract: The invention relates to a process for preparing an isocyanate, which involves contacting fluid streams of amine, phosgene and inert medium in at least one mixing device, such that an inert medium stream is metered at least between one amine stream and one phosgene stream within the mixing device, and then reacting an amine with phosgene in a reaction chamber to form an isocyanate. In this process the inert medium stream is metered such that a point of first contact of the amine and the phosgene occurs at a distance from a surface of the mixing device, and a turbulent flow is present in the reaction chamber.
    Type: Application
    Filed: February 7, 2013
    Publication date: June 13, 2013
    Inventors: Gerhard Olbert, Torsten Mattke, Carsten Knoesche, Andreas Daiss, Jens Denecke
  • Publication number: 20130137892
    Abstract: A process for preparing isocyanates by phosgenation of the corresponding amines in a fluidized-bed reactor (R), wherein a gas stream (1) comprising the phosgene is used as fluidizing gas and keeps an inert solid in suspension and a liquid stream (2) comprising the amine is fed into the fluidized bed, with the amine vaporizing partially or completely and reacting with the phosgene to give a reaction gas mixture which comprises the corresponding isocyanate and is taken off from the fluidized-bed reactor (R) is proposed.
    Type: Application
    Filed: November 28, 2012
    Publication date: May 30, 2013
    Inventors: Torsten Mattke, Carsten Knoesche, Vanessa Simone Lehr
  • Publication number: 20130109883
    Abstract: The invention relates to a process for preparing isocyanates and/or polyisocyanates by reacting the corresponding amines with phosgene, optionally in the presence of an inert medium, in a reactor (1), a first reactant stream comprising the amine being supplied to the reactor (1) in liquid form, and a second reactant stream comprising the phosgene being supplied to the reactor in gaseous form. The reactor is a centrifugal reactor (1) having a packing (9) which rotates about a central axis (7) in a housing (13), the first reactant stream and the second reactant stream being supplied to the rotating packing (9) such that the reactant streams are mixed due to the centrifugal force in the rotating packing (9) and are transported outward, the mixing in the rotating packing (9) resulting in reaction of the phosgene with the amine to give the corresponding isocyanate or polyisocyanate.
    Type: Application
    Filed: October 26, 2012
    Publication date: May 2, 2013
    Inventors: Julia Leschinski, Torsten Mattke, Gerrit Waters, Eckhard Stroefer
  • Patent number: 8409539
    Abstract: A reactor (1) for preparing phosgene by gas-phase reaction of carbon monoxide and chlorine in the presence of a solid catalyst, which reactor has a bundle of parallel catalyst tubes (2) aligned in the longitudinal direction of the reactor whose ends are fixed in tube plates (3) and have a cap (4) at each end of the reactor (1), and has deflection plates (6) which are aligned perpendicular to the longitudinal direction of the reactor in the intermediate space (5) between the catalyst tubes (2) and leave free passages (7) located alternately opposite one another on the interior wall of the reactor, and in which the catalyst tubes (2) are charged with the solid catalyst, the gaseous reaction mixture is passed from one end of the reactor via one cap (4) through the catalyst tubes (2) and is taken off from the opposite end of the reactor (1) via the second cap (4) and a liquid heat transfer medium is passed through the intermediate space (5) around the catalyst tubes (2), where the reactor (1) has no tubes in the
    Type: Grant
    Filed: February 12, 2003
    Date of Patent: April 2, 2013
    Assignee: BASF Aktiengesellschaft
    Inventors: Gerhard Olbert, Torsten Mattke, Luc Vanderwaeren, Filip Nevejans, Jan Hammenecker
  • Publication number: 20130072717
    Abstract: A reactor (1) for preparing phosgene by gas-phase reaction of carbon monoxide and chlorine in the presence of a solid catalyst, which reactor has a bundle of parallel catalyst tubes (2) aligned in the longitudinal direction of the reactor whose ends are fixed in tube plates (3) and have a cap (4) at each end of the reactor (1), and has deflection plates (6) which are aligned perpendicular to the longitudinal direction of the reactor in the intermediate space (5) between the catalyst tubes (2) and leave free passages (7) located alternately opposite one another on the interior wall of the reactor, and in which the catalyst tubes (2) are charged with the solid catalyst, the gaseous reaction mixture is passed from one end of the reactor via one cap (4) through the catalyst tubes (2) and is taken off from the opposite end of the reactor (1) via the second cap (4) and a liquid heat transfer medium is passed through the intermediate space (5) around the catalyst tubes (2), where the reactor (1) has no tubes in the
    Type: Application
    Filed: November 13, 2012
    Publication date: March 21, 2013
    Inventors: Gerhard OLBERT, Torsten Mattke, Luc Vanderwaeren, Filip Nevejans, Jan Hammenecker
  • Publication number: 20130060062
    Abstract: Process for preparing isocyanates by reacting the corresponding amines comprised in at least one feed stream A with phosgene comprised in at least one feed stream P in a reaction plant comprising at least one mixing zone and at least one reaction zone, wherein feed stream A and/or feed stream P optionally comprise one or more inert material s and, during periods of time in which the flow Sx of the amine used is below the flow S0 of the amines used during operation at the nominal capacity of the reactor plant, (i) the ratio of phosgene to amine is increased and/or (ii) the concentration of the inert material or materials in the amine-comprising feed stream A and/or the phosgene-comprising feed stream P is increased compared to operation at the nominal capacity of the reactor.
    Type: Application
    Filed: August 16, 2012
    Publication date: March 7, 2013
    Applicant: BASF SE
    Inventors: Torsten MATTKE, Gerhard Olbert
  • Publication number: 20130006013
    Abstract: The invention provides a multistage process for continuously preparing organic polyisocyanates, preferably diisocyanates, more preferably aliphatic or cycloaliphatic diisocyanates, by reaction of the corresponding organic polyamines with carbonic acid derivatives and alcohols into monomeric polyurethanes of low molecular mass, and the dissociation of said polyurethanes. The invention further provides an associated preparation process in which at certain reaction stages the polyisocyanates prepared and unutilizable residues are removed and reusable by-products and intermediates are recycled to preliminary stages.
    Type: Application
    Filed: May 30, 2012
    Publication date: January 3, 2013
    Applicant: BASF SE
    Inventors: Torsten Mattke, Matthias Klötzer, Robert Baumann
  • Patent number: 8329951
    Abstract: The invention provides a process for preparing diphenylmethanediamine, comprising the steps of a) reacting aniline with formaldehyde in the presence of an acid, b) neutralizing the acid with ammonia, c) separating the reaction mixture from step b) into an aqueous phase and an organic phase, d) treating the aqueous phase obtained in step c) with an oxide or hydroxide of an alkaline earth metal, e) separating off the ammonia obtained in step d).
    Type: Grant
    Filed: January 2, 2008
    Date of Patent: December 11, 2012
    Assignee: BASF SE
    Inventors: Veronika Wloka, Torsten Mattke, Daniel Breuninger, Markus Siegert
  • Patent number: 8288584
    Abstract: The present invention relates to a process for preparing diisocyanates from diamines and phosgene in the gas phase.
    Type: Grant
    Filed: September 11, 2008
    Date of Patent: October 16, 2012
    Assignee: BASF SE
    Inventors: Carsten Knoesche, Andreas Woelfert, Torsten Mattke, Eckhard Stroefer, Heinrich-Josef Blankertz, Bernhard Geissler
  • Publication number: 20120253072
    Abstract: The invention relates to a process for the preparation of formamides by reacting aromatic amines with a formic acid ester in the presence of a catalyst, wherein the catalyst is a phosphorus-containing acid or a Lewis-acidic metal salt.
    Type: Application
    Filed: December 1, 2010
    Publication date: October 4, 2012
    Applicant: BASF SE
    Inventors: Axel Franzke, Torsten Mattke, Julia Leschinski, Radwan Abdallah, Michael Bock, Robert Baumann, Eckhard Stroefer