Patents by Inventor Toru Sumi

Toru Sumi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20160298212
    Abstract: An alloying-element additive for adding an alloy element to a copper melt formed by melting a base material including a copper in manufacturing a copper alloy. The alloying-element additive includes a wire-shaped or plate-shaped core including an alloy element, and an outer layer material including a copper and covering the core. A weight ratio of the copper in the outer layer material and the alloy element in the core is in a range of weight ratio where the alloying-element additive has a liquid phase in a temperature range of not more than a melting point of the copper in a copper-alloy element phase diagram.
    Type: Application
    Filed: January 29, 2016
    Publication date: October 13, 2016
    Inventors: Keisuke FUJITO, Takashi HAYASAKA, Takeshi USAMI, Toru SUMI
  • Patent number: 9337694
    Abstract: Provided is an electricity collection and distribution ring excellent in durability and the easiness of manufacturing while the size thereof is reduced, and also provided is a method for manufacturing the electricity collection and distribution ring. The electricity collection and distribution ring (2) comprises: first to fourth bus rings (21 to 24) for collecting electricity from and distributing electricity to each of the phase coils (111, 112, 113) of a three-phase motor (1); a plurality of fixing members (3) disposed at a plurality of predetermined positions in a circumferential direction of the first to fourth bus rings (21 to 24) and mutually fixing the first to fourth bus rings (21 to 24); and a plurality of connection terminals (4) for connecting the first to fourth bus rings (21 to 24) and the lead-out lines of the respective phase coils (111, 112, 113).
    Type: Grant
    Filed: April 9, 2012
    Date of Patent: May 10, 2016
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Kenichi Egami, Kazuyuki Watanabe, Kazuhiko Tomita, Toru Sumi, Manabu Yazaki, Koichi Ono
  • Patent number: 9293231
    Abstract: An audio/video cable includes an insulated layer including a copper conductor for transmitting audio/video signals and an insulation layer formed on a periphery thereof. The copper conductor includes a soft dilute copper alloy material containing pure copper, Ti as an additive element and an inevitable impurity as a balance. The soft dilute copper alloy material includes a recrystallized structure having a grain size distribution such that crystal grains in a surface layer are smaller than internal crystal grains. The soft dilute copper alloy material includes not less than 2 and not more than 12 mass ppm of sulfur, more than 2 mass ppm but not more than 30 mass ppm of oxygen, and not less than 4 and not more than 55 mass ppm of Ti.
    Type: Grant
    Filed: July 11, 2014
    Date of Patent: March 22, 2016
    Assignee: HITACHI METALS, LTD.
    Inventors: Seigi Aoyama, Toru Sumi, Masayoshi Goto
  • Patent number: 9234263
    Abstract: A weldment includes metal materials that are welded to each other. At least one of the metal materials includes pure copper including an inevitable impurity, more than 2 mass ppm of oxygen, and an additive element selected from the group consisting of Mg, Zr, Nb, Fe, Si, Al, Ca, V, Ni, Mn, Ti and Cr. A method of manufacturing a weldment includes melting a dilute copper alloy material by SCR continuous casting and rolling at a molten copper temperature of not less than 1100° C. and not more than 1320° C. to make a molten metal, forming a cast bar from the molten metal, forming a dilute copper alloy member by hot-rolling the cast bar, and welding the dilute copper alloy member to a metal material.
    Type: Grant
    Filed: October 19, 2011
    Date of Patent: January 12, 2016
    Assignee: HITACHI METALS, LTD.
    Inventors: Hiromitsu Kuroda, Toru Sumi, Hideyuki Sagawa, Seigi Aoyama, Masayoshi Goto, Takahiko Hanada, Takahiro Sato, Hidenori Abe
  • Publication number: 20150243401
    Abstract: A conductor includes a copper alloy including crystal grains. The crystal grains include a first crystal grain group having a grain size larger than a predetermined standard grain size and a second crystal grain group having a grain size smaller than the predetermined standard grain size. The crystal grains have a local maximum value of grain size distribution in each of the first crystal grain group and the second crystal grain group.
    Type: Application
    Filed: January 15, 2015
    Publication date: August 27, 2015
    Inventors: Keisuke FUJITO, Hideyuki SAGAWA, Toru SUMI
  • Publication number: 20140318827
    Abstract: An audio/video cable includes an insulated layer including a copper conductor for transmitting audio/video signals and an insulation layer formed on a periphery thereof. The copper conductor includes a soft dilute copper alloy material containing pure copper, Ti as an additive element and an inevitable impurity as a balance. The soft dilute copper alloy material includes a recrystallized structure having a grain size distribution such that crystal grains in a surface layer are smaller than internal crystal grains. The soft dilute copper alloy material includes not less than 2 and not more than 12 mass ppm of sulfur, more than 2 mass ppm but not more than 30 mass ppm of oxygen, and not less than 4 and not more than 55 mass ppm of Ti.
    Type: Application
    Filed: July 11, 2014
    Publication date: October 30, 2014
    Inventors: Seigi Aoyama, Toru Sumi, Masayoshi Goto
  • Publication number: 20140302342
    Abstract: A copper wire includes a copper wire rod including 5 to 55 mass ppm of Ti, 3 to 12 mass ppm of sulfur, and 2 to 30 mass ppm of oxygen with the balance copper and inevitable impurities, a first crystal including a [111] crystal orientation and at least one twin crystal therein, and a second crystal that includes one or more crystals adjacent to the first crystal, a [111] crystal orientation with a different rotation angle on an atomic plane from the first crystal, and at least one twin crystal therein.
    Type: Application
    Filed: March 20, 2014
    Publication date: October 9, 2014
    Applicant: Hitachi Metals, Ltd.
    Inventors: Seigi AOYAMA, Toru Sumi, Hideyuki Sagawa, Keisuke Fujito, Masayoshi Goto, Hiroyoshi Hiruta
  • Patent number: 8835766
    Abstract: An audio/video cable includes a plurality of parallel arranged insulated wires or twisted pair insulated wires each including a copper conductor and an insulation layer formed on a periphery thereof. The copper conductor includes a soft dilute copper alloy material containing pure copper, an additive element and an inevitable impurity as a balance. The soft dilute copper alloy material includes a recrystallized structure having a grain size distribution such that crystal grains in a surface layer are smaller than internal crystal grains. The surface layer includes a crystal structure such that an average crystal grain size from a surface of the surface layer up to a depth of 50 ?m toward inside of the soft dilute copper alloy material is not more than 20 ?m.
    Type: Grant
    Filed: October 19, 2011
    Date of Patent: September 16, 2014
    Assignee: Hitachi Metals, Ltd.
    Inventors: Seigi Aoyama, Toru Sumi, Masayoshi Goto
  • Publication number: 20140246934
    Abstract: Provided is an electricity collection and distribution ring excellent in durability and the easiness of manufacturing while the size thereof is reduced, and also provided is a method for manufacturing the electricity collection and distribution ring. The electricity collection and distribution ring (2) comprises: first to fourth bus rings (21 to 24) for collecting electricity from and distributing electricity to each of the phase coils (111, 112, 113) of a three-phase motor (1); a plurality of fixing members (3) disposed at a plurality of predetermined positions in a circumferential direction of the first to fourth bus rings (21 to 24) and mutually fixing the first to fourth bus rings (21 to 24); and a plurality of connection terminals (4) for connecting the first to fourth bus rings (21 to 24) and the lead-out lines of the respective phase coils (111, 112, 113).
    Type: Application
    Filed: April 9, 2012
    Publication date: September 4, 2014
    Applicant: HONDA MOTOR CO., LTD.
    Inventors: Kenichi Egami, Kazuyuki Watanabe, Kazuhiko Tomita, Toru Sumi, Manabu Yazaki, Koichi Ono
  • Publication number: 20140209349
    Abstract: A high-speed transmission cable conductor includes a core material includes mainly copper, and a surface treated layer formed around a surface of the core material. The surface treated layer includes an amorphous layer including a metal element having a higher affinity for oxygen than the copper, and oxygen.
    Type: Application
    Filed: November 27, 2013
    Publication date: July 31, 2014
    Applicant: HITACHI METALS, LTD.
    Inventors: Hideyuki SAGAWA, Seigi AOYAMA, Toru SUMI, Keisuke FUJITO, Detian HUANG
  • Publication number: 20140202730
    Abstract: A soft dilute-copper alloy insulated twisted wire includes a plurality of insulated wires twisted together and each including a conductor and an insulating cover layer thereon. The conductor includes a soft dilute-copper alloy wire including a soft dilute-copper alloy material including an additional element selected from the group consisting of Ti, Mg, Zr, Nb, Ca, V, Ni, Mn and Cr with a balance consisting a copper and an inevitable impurity. An average crystal grain size in a region from a surface of the soft dilute-copper alloy wire to a depth of at least 20% of a wire diameter is not more than 20 ?m.
    Type: Application
    Filed: November 8, 2013
    Publication date: July 24, 2014
    Applicant: Hitachi Metals, Ltd.
    Inventors: Keisuke Fujito, Seigi Aoyama, Toru Sumi, Hideyuki Sagawa
  • Publication number: 20140205491
    Abstract: A copper alloy material includes an additional element M including Ti, and a balance having copper and an inevitable impurity. An atomic ratio of the additional element M to oxygen is in a range of 0.33?M/O?1.5.
    Type: Application
    Filed: December 26, 2013
    Publication date: July 24, 2014
    Applicant: HITACHI METALS, LTD.
    Inventors: Keisuke FUJITO, Seigi AOYAMA, Toru SUMI, Hideyuki SAGAWA, Yuju ENDO
  • Patent number: 8779294
    Abstract: The present invention provides a flexible flat cable having high conductivity and high bending durability, and a method for manufacturing the same. The present invention is a flexible flat cable comprising conductors and insulating films applied over the conductors, wherein the conductor is comprised of at least one additive element selected from the group consisting of magnesium (Mg), zirconium (Zr), niobium (Nb), calcium (Ca), vanadium (V), nickel (Ni), manganese (Mn), titanium (Ti), and chromium (Cr); 2 mass-ppm or more of oxygen; and the balance being inevitable impurity and copper, wherein the conductor has such a recrystallized texture that the size of crystal grains in the inner area of the conductor is large and that of in the surface area thereof is smaller than that of the inner area, wherein both sides of the conductor are sandwiched between insulating films.
    Type: Grant
    Filed: October 19, 2011
    Date of Patent: July 15, 2014
    Assignee: Hitachi Metals, Ltd.
    Inventors: Toru Sumi, Seigi Aoyama, Hiromitsu Kuroda, Hideyuki Sagawa
  • Patent number: 8769813
    Abstract: A wiring material is provided by electrically connecting a connecting terminal with two single line conductors arranged in parallel. The connecting terminal is provided with a tube-shaped section for storing two single line conductors, the two single line conductors are inserted into the tube-shaped section, resistance welding is performed by carrying electricity from the external of the tube-shaped section in a status where the tube-shaped section and the single line conductors are mutually brought into contact, and the connecting terminal is electrically connected with the two single line conductors.
    Type: Grant
    Filed: July 23, 2010
    Date of Patent: July 8, 2014
    Assignee: Hitachi Metals, Ltd.
    Inventors: Toru Sumi, Tsukasa Iwasita, Kenichi Egami, Kazuyuki Watanabe, Hiroshi Okikawa
  • Publication number: 20140000932
    Abstract: Provided are a soft dilute-copper alloy wire and soft dilute-copper alloy twisted wire which have high electrical conductivity and high bending life and can limit disconnection during use compared with oxygen-free copper wire, and also provided are an insulated wire, coaxial cable, and composite cable using the soft dilute-copper alloy wire and soft dilute-copper alloy twisted wire. The soft dilute-copper alloy wire is subjected to annealing treatment by elongation processing of soft dilute-copper alloy material comprising copper and an additive element selected from the group consisting of Ti, Mg, Zr, Nb, Ca, V, Ni, Hf, Fe, Mn and Cr, with inevitable impurities as the balance, wherein the soft dilute-copper alloy wire has an average grain size that is 20 ?m or less in a surface layer having a depth of 50 ?m from the surface, and an elongation value that is at least 1% higher than the average elongation value of oxygen-free copper wire that has been subjected to the aforementioned annealing treatment.
    Type: Application
    Filed: March 16, 2012
    Publication date: January 2, 2014
    Applicant: HITACHI CABLE, LTD.
    Inventors: Seigi Aoyama, Toru Sumi, Hiromitsu Kuroda, Hideyuki Sagawa
  • Patent number: 8609988
    Abstract: An electric wire with a terminal includes a conductor, and the terminal is connected to an end portion of the conductor. The terminal includes a first connecting portion connected to an electrical equipment and a second connecting portion connected to the conductor. The second connecting portion includes a first connection surface and a second connection surface opposite to the first connection surface. The conductor includes a first conductor and a second conductor that are connected to the first connection surface and the second connection surface, respectively, by ultrasonic bonding. The connecting portion of the first connection surface overlaps the connecting portion of the second connection surface in a perpendicular direction to an axial direction of the conductor.
    Type: Grant
    Filed: February 9, 2011
    Date of Patent: December 17, 2013
    Assignee: Hitachi Cable, Ltd.
    Inventors: Hideyuki Sagawa, Tosiyuki Horikoshi, Hiromitsu Kuroda, Hideaki Takehara, Toru Sumi
  • Publication number: 20130323532
    Abstract: A copper-based material includes a base comprising copper and a surface treatment layer disposed on a surface of the base, the surface treatment layer including an amorphous layer containing a metal element that has a greater affinity for oxygen than for copper, oxygen, and, optionally, copper diffused from the base.
    Type: Application
    Filed: May 29, 2013
    Publication date: December 5, 2013
    Inventors: Hideyuki SAGAWA, Seigi Aoyama, Toru Sumi, Keisuke Fujito, Hiromitsu Kuroda
  • Patent number: 8596333
    Abstract: A method of making a copper wire rod with low semi-softening temperature includes melting a raw material copper to have a copper melt, adjusting concentrations of oxygen and sulfur included in the copper melt to be not more than 20 ppm and not more than 6 ppm, respectively, continuously casting the adjusted copper melt at temperature not higher than 1120° C. to have a cast bar, and hot-rolling the cast bar in a temperature range of 850° C. to 550° C.
    Type: Grant
    Filed: March 9, 2010
    Date of Patent: December 3, 2013
    Assignee: Hitachi Cable, Ltd.
    Inventors: Seigi Aoyama, Toru Sumi
  • Publication number: 20130042949
    Abstract: A method of manufacturing a soft-dilute-copper-alloy material includes a plastic working of a soft-dilute-copper-alloy including an additional element selected from the group consisting of Ti, Mg, Zr, Nb, Ca, V, Ni, Mn and Cr, and a balance consisting of copper and inevitable impurity, and a subsequent annealing treatment of the soft-dilute-copper-alloy. A working ratio in the plastic working before the annealing treatment is not less than 50%.
    Type: Application
    Filed: August 10, 2012
    Publication date: February 21, 2013
    Applicant: Hitachi Cable, Ltd.
    Inventors: Hideyuki Sagawa, Seigi Aoyama, Hiromitsu Kuroda, Toru Sumi, Keisuke Fujito, Ryohei Okada, Shinichi Masui
  • Publication number: 20130022831
    Abstract: A soft dilute copper alloy wire is composed of a soft dilute copper alloy material containing an additive element selected from the group consisting of Ti, Mg, Zr, Nb, Cu, V, Ni, Mn, and Cr, and balance comprising Cu. An average size of crystal grains lying from a surface of the soft dilute copper alloy wire at least to a depth of 20% of a wire diameter is not greater than 20 ?m.
    Type: Application
    Filed: July 19, 2012
    Publication date: January 24, 2013
    Applicant: Hitachi Cable, Ltd.
    Inventors: Hideyuki Sagawa, Seigi Aoyama, Hiromitsu Kuroda, Toru Sumi, Keisuke Fujito