Patents by Inventor Toshiaki Okuno

Toshiaki Okuno has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11329328
    Abstract: Provided is a technique capable of detecting deformation based on an abnormality such as heat generation in an article by a simpler, smaller, or lower-cost configuration, to suppress occurrence of an accident due to the abnormality of the article. An abnormality detector for measuring deformation of a battery B, such as a lithium-ion battery, to detect an abnormality of the battery, the abnormality detector includes: a sealed container disposed in close contact with at least a part of an outer surface of the battery, while containing and sealing a fluid such as water, the sealed container having flexibility; and a pressure sensor configured to measure a change inside the sealed container, accompanying deformation of the battery.
    Type: Grant
    Filed: December 8, 2017
    Date of Patent: May 10, 2022
    Assignee: Omron Corporation
    Inventors: Po-Hsiu Lin, Toshiaki Okuno, Yoshitaka Adachi, Takayuki Haruyama
  • Patent number: 10867729
    Abstract: Provided is a method for producing a sintered body that forms a rare-earth permanent magnet, has a single sintered structure and an arbitrary shape, and has easy magnetization axis orientations of different directions applied to the magnet material particles in a plurality of arbitrary regions. This method forms a three-dimensional first molded article from a composite material formed by mixing a resin material and magnet material particles containing a rare-earth substance. The first molded article is then subjected to a deforming force and a second molded article is formed in which the orientation direction of the easy magnetization axis of the magnet material particles in at least the one section of the horizontal cross-section is changed to a direction which differs from the orientation direction of the first molded article. The second molded article is heated to a sintering temperature and kept at the temperature for a period of time.
    Type: Grant
    Filed: March 24, 2016
    Date of Patent: December 15, 2020
    Assignee: NITTO DENKO CORPORATION
    Inventors: Kenichi Fujikawa, Katsuya Kume, Kazuo Ouchi, Toshinobu Hoshino, Masakazu Morimoto, Hirofumi Ono, Katsuyuki Nakabayashi, Miho Yamaguchi, Hiroshi Matsuo, Toshiaki Okuno, Makoto Fujihara, Eiichi Imoto, Hirofumi Ebe, Tomohiro Omure, Izumi Ozeki, Takashi Yamamoto, Yuki Kato, Tomoya Matsuda, Shoichiro Saito
  • Publication number: 20200357545
    Abstract: There are provided a rare-earth permanent magnet and a manufacturing method of a rare-earth permanent magnet capable of preventing deterioration of magnet properties. In the method, magnet material is milled into magnet powder. Next, a mixture 12 is prepared by mixing the magnet powder and a binder, and the mixture 12 is formed into a sheet-like shape to obtain a green sheet 14. Thereafter, magnetic field orientation is performed to the green sheet 14, which is then held for several hours in a non-oxidizing atmosphere at a pressure higher than normal atmospheric pressure, at 200 through 900 degrees Celsius for calcination. Thereafter, the calcined green sheet 14 is sintered at a sintering temperature. Thereby a permanent magnet 1 is manufactured.
    Type: Application
    Filed: July 13, 2020
    Publication date: November 12, 2020
    Inventors: Katsuya KUME, Toshiaki OKUNO, Izumi OZEKI, Tomohiro OMURE, Takashi OZAKI, Keisuke TAIHAKU, Takashi YAMAMOTO
  • Patent number: 10770207
    Abstract: There are provided a rare-earth permanent magnet and a manufacturing method of a rare-earth permanent magnet capable of preventing deterioration of magnet properties. In the method, magnet material is milled into magnet powder. Next, a mixture 12 is prepared by mixing the magnet powder and a binder, and the mixture 12 is formed into a sheet-like shape to obtain a green sheet 14. Thereafter, magnetic field orientation is performed to the green sheet 14, which is then held for several hours in a non-oxidizing atmosphere at a pressure higher than normal atmospheric pressure, at 200 through 900 degrees Celsius for calcination. Thereafter, the calcined green sheet 14 is sintered at a sintering temperature. Thereby a permanent magnet 1 is manufactured.
    Type: Grant
    Filed: March 8, 2013
    Date of Patent: September 8, 2020
    Assignee: NITTO DENKO CORPORATION
    Inventors: Katsuya Kume, Toshiaki Okuno, Izumi Ozeki, Tomohiro Omure, Takashi Ozaki, Keisuke Taihaku, Takashi Yamamoto
  • Publication number: 20190262902
    Abstract: A stacking die comprises a stacked multiple stacking plates and a side plate(s) which fixes the multiple stacking plates in a stacked state, wherein at least one or more processing object(s) is retained in a space(s) formed between the multiple stacking plates. Further, surfaces where the stacking plates and the side plate(s) abut each other are preferably tapered so that they form tapered shapes in a direction opposite to the approach direction of the side plate(s).
    Type: Application
    Filed: October 17, 2017
    Publication date: August 29, 2019
    Inventors: Takashi YAMAMOTO, Katsuya KUME, Toshiaki OKUNO, Hirofumi EBE, Takaaki KAKIKUBO, Hiroto MAKI, Tomoo TOKUNO, Ichiro FUJITA
  • Patent number: 10269475
    Abstract: Provided are a rare-earth permanent magnet whose magnet density after sintering is very high and a method for manufacturing a rare-earth permanent magnet. Thus, a magnet raw material is milled into magnet powder, and then, a compound 12 is formed by mixing the magnet powder thus milled with a binder. Next, the compound 12 thus formed is subjected to a hot-melt molding onto a supporting substrate 13 so as to form a green sheet 14 molded to a sheet-like shape. Thereafter, while the green sheet 14 thus molded is softened by heating, magnetic field orientation is carried out by applying a magnetic field to the green sheet 14 thus heated; and further, the green sheet 14 having been subjected to the magnetic field orientation is calcined by a vacuum sintering, which is further followed by a pressure sintering to produce a permanent magnet 1.
    Type: Grant
    Filed: February 12, 2014
    Date of Patent: April 23, 2019
    Assignee: NITTO DENKO CORPORATION
    Inventors: Izumi Ozeki, Katsuya Kume, Toshiaki Okuno, Takashi Ozaki, Tomohiro Omure, Keisuke Taihaku, Takashi Yamamoto
  • Publication number: 20180226698
    Abstract: Provided is a technique capable of detecting deformation based on an abnormality such as heat generation in an article by a simpler, smaller, or lower-cost configuration, to suppress occurrence of an accident due to the abnormality of the article. An abnormality detector for measuring deformation of a batter B, such as a lithium-ion battery, to detect an abnormality of the battery, the abnormality detector includes: a sealed container disposed in close contact with at least a part of an outer surface of the battery, while containing and sealing a fluid such as water, the sealed container having flexibility; and a pressure sensor configured to measure a change inside the sealed container, accompanying deformation of the battery.
    Type: Application
    Filed: December 8, 2017
    Publication date: August 9, 2018
    Applicant: OMRON Corporation
    Inventors: Po-Hsiu Lin, Toshiaki Okuno, Yoshitaka Adachi, Takayuki Haruyama
  • Publication number: 20180221951
    Abstract: Provided is a heretofore non-existing, novel rare-earth sintered magnet having both of an extremely low carbon content and an extremely small average particle size of magnet material particles. The sintered body for forming a rare-earth magnet comprises a large number of magnet material particles sintered together, wherein each of the magnet material particles contains a rare-earth substance and has an easy magnetization axis. This sintered body for forming a rare-earth magnet has a carbon content of 500 ppm or less, and the magnet material particles have an average particle size of 2 ?m or less.
    Type: Application
    Filed: July 29, 2016
    Publication date: August 9, 2018
    Applicant: NITTO DENKO CORPORATION
    Inventors: Kenichi FUJIKAWA, Izumi OZEKI, Tomohiro OMURE, Miho YAMAGUCHI, Toshiaki OKUNO, Hiroshi MATSUO
  • Patent number: 10014107
    Abstract: There are provided a rare-earth permanent magnet, and a method for manufacturing a rare-earth permanent magnet and a system for manufacturing a rare-earth permanent magnet, capable of achieving improved shape uniformity. Magnet material is milled into magnet powder, and the milled magnet powder is formed into a formed body 40. The formed body 40 is calcined and then sintered using a spark plasma sintering apparatus 45, so that a permanent magnet 1 is manufactured. A die unit 46 included in the spark plasma sintering apparatus 45 that performs spark plasma sintering at least includes in one direction an inflow hole 50 configured to receive inflow of part of the pressurized formed body.
    Type: Grant
    Filed: March 8, 2013
    Date of Patent: July 3, 2018
    Assignee: NITTO DENKO CORPORATION
    Inventors: Izumi Ozeki, Katsuya Kume, Toshiaki Okuno, Tomohiro Omure, Takashi Ozaki, Keisuke Taihaku, Takashi Yamamoto
  • Patent number: 9991033
    Abstract: There are provided a rare-earth permanent magnet and a manufacturing method thereof capable of preventing deterioration of magnet properties. In the method, magnet material is milled into magnet powder. Next, a mixture is prepared by mixing the magnet powder and a binder made of long-chain hydrocarbon and/or of a polymer or a copolymer consisting of monomers having no oxygen atoms. Next, the mixture is formed into a sheet-like shape so as to obtain a green sheet. After that, the green sheet is held for a predetermined length of time at binder decomposition temperature in a non-oxidizing atmosphere so as to remove the binder by causing depolymerization reaction or the like to the binder, which turns into monomer. The green sheet from which the binder has been removed is sintered by raising temperature up to sintering temperature. Thereby a permanent magnet 1 is obtained.
    Type: Grant
    Filed: January 27, 2016
    Date of Patent: June 5, 2018
    Assignee: NITTO DENKO CORPORATION
    Inventors: Keisuke Taihaku, Katsuya Kume, Toshiaki Okuno, Izumi Ozeki, Tomohiro Omure, Takashi Ozaki
  • Patent number: 9991034
    Abstract: There are provided a rare-earth permanent magnet and a manufacturing method thereof capable of preventing deterioration of magnet properties. In the method, magnet material is milled into magnet powder. Next, a mixture is prepared by mixing the magnet powder and a binder made of long-chain hydrocarbon and/or of a polymer or a copolymer consisting of monomers having no oxygen atoms. Next, the mixture is formed into a sheet-like shape so as to obtain a green sheet. After that, the green sheet is held for a predetermined length of time at binder decomposition temperature in a non-oxidizing atmosphere so as to remove the binder by causing depolymerization reaction or the like to the binder, which turns into monomer. The green sheet from which the binder has been removed is sintered by raising temperature up to sintering temperature. Thereby a permanent magnet 1 is obtained.
    Type: Grant
    Filed: March 16, 2016
    Date of Patent: June 5, 2018
    Assignee: NITTO DENKO CORPORATION
    Inventors: Keisuke Taihaku, Katsuya Kume, Toshiaki Okuno, Izumi Ozeki, Tomohiro Omure, Takashi Ozaki
  • Publication number: 20180130581
    Abstract: Provided is a method for producing a sintered body that forms a rare-earth permanent magnet, has a single sintered structure and an arbitrary shape, and has easy magnetization axis orientations of different directions applied to the magnet material particles in a plurality of arbitrary regions. This method forms a three-dimensional first molded article from a composite material formed by mixing a resin material and magnet material particles containing a rare-earth substance. The first molded article is then subjected to a deforming force and a second molded article is formed in which the orientation direction of the easy magnetization axis of the magnet material particles in at least the one section of the horizontal cross-section is changed to a direction which differs from the orientation direction of the first molded article. The second molded article is heated to a sintering temperature and kept at the temperature for a period of time.
    Type: Application
    Filed: March 24, 2016
    Publication date: May 10, 2018
    Inventors: Kenichi FUJIKAWA, Katsuya KUME, Kazuo OUCHI, Toshinobu HOSHINO, Masakazu MORIMOTO, Hirofumi ONO, Katsuyuki NAKABAYASHI, Miho YAMAGUCHI, Hiroshi MATSUO, Toshiaki OKUNO, Makoto FUJIHARA, Eiichi IMOTO, Hirofumi EBE, Tomohiro OMURE, Izumi OZEKI, Takashi YAMAMOTO, Yuki KATO, Tomoya MATSUDA, Shoichiro SAITO
  • Publication number: 20170219433
    Abstract: A spectrometric method includes illuminating a target object with measurement light from a light source; receiving with a plurality of two-dimensionally-arranged pixels transmitted light or diffused reflected light output from the target object as a result of being irradiated with the measurement light; acquiring spectral data of each of a plurality of unit regions including at least one unit region and a unit region adjacent to the one unit region on the target object; and calculating spectral data of the target object by averaging the spectral data of the plurality of unit regions. Furthermore, a spectrometric device captures an image of the same unit region of the target object a plurality of times (twice or more) and calculates the spectral data of the target object by integrating and averaging a plurality of times' worth of spectral data obtained at each of the image-captured unit regions of the target object.
    Type: Application
    Filed: April 14, 2017
    Publication date: August 3, 2017
    Inventors: Toshiaki Okuno, Tetsu Morishima, Miyoko Fujimoto
  • Publication number: 20170187258
    Abstract: Raw material magnet is milled to magnet powder, and the magnet powder thus milled is mixed with a binder to form a compound 12. Then, the compound 12 thus formed is molded to a green sheet 14 having a sheet shape. Thereafter, a magnetic field orientation is carried out by applying a magnetic field to the green sheet 14 thus molded, and then, the green sheet 14 having been subjected to the magnetic field orientation is shaped to a product shape by deforming thereof. Thereafter, the permanent magnet 1 is produced by sintering thereof. The permanent magnet 1 has a ring shape, and is constituted such that an axis of easy magnetization may be orientated at a slant so as to converge in a direction along a converging axis P which is set to a radius direction as well as to a center direction of the ring shape.
    Type: Application
    Filed: May 25, 2015
    Publication date: June 29, 2017
    Applicant: NITTO DENKO CORPORATION
    Inventors: Kenichi FUJIKAWA, Katsuya KUME, Toshinobu HOSHINO, Miho YAMAGUCHI, Masakazu MORIMOTO, Makoto FUJIHARA, Toshiaki OKUNO, Eiichi IMOTO, Hirofumi EBE, Tomohiro OMURE, Izumi OZEKI, Yuki KATO, Takashi YAMAMOTO, Shoichiro SAITO
  • Publication number: 20170178806
    Abstract: Provided are: a permanent magnet wherein the magnetic field orientation process can be made simple and a degree of orientation thereof can be improved; a method for manufacturing a permanent magnet, an SPM motor using a permanent magnet, and a method for manufacturing an SPM motor. Raw material magnet is milled to magnet powder, and the magnet powder is mixed with a binder to form a compound. Then, the compound is molded by hot-melt molding to a green sheet in a shape of a sheet onto a supporting substrate. Thereafter, a magnetic field is applied to the green sheet thus molded to carry out magnetic field orientation. Further, with fixing plural green sheets after the magnetic field orientation by lamination under a deformed state thereof, the plural green sheets thus laminated are cut for shaping to a prescribed shape, which is followed by sintering to produce a permanent magnet.
    Type: Application
    Filed: February 12, 2014
    Publication date: June 22, 2017
    Applicant: NITTO DENKO CORPORATION
    Inventors: Keisuke TAIHAKU, Katsuya KUME, Toshiaki OKUNO, Izumi OZEKI, Tomohiro OMURE, Takashi OZAKI, Takashi YAMAMOTO
  • Publication number: 20170178773
    Abstract: Provided are a rare-earth permanent magnet whose magnet density after sintering is very high and a method for manufacturing a rare-earth permanent magnet. Thus, a magnet raw material is milled into magnet powder, and then, a compound 12 is formed by mixing the magnet powder thus milled with a binder. Next, the compound 12 thus formed is subjected to a hot-melt molding onto a supporting substrate 13 so as to form a green sheet 14 molded to a sheet-like shape. Thereafter, while the green sheet 14 thus molded is softened by heating, magnetic field orientation is carried out by applying a magnetic field to the green sheet 14 thus heated; and further, the green sheet 14 having been subjected to the magnetic field orientation is calcined by a vacuum sintering, which is further followed by a pressure sintering to produce a permanent magnet 1.
    Type: Application
    Filed: February 12, 2014
    Publication date: June 22, 2017
    Applicant: NITTO DENKO CORPORATION
    Inventors: Izumi OZEKI, Katsuya KUME, Toshiaki OKUNO, Takashi OZAKI, Tomohiro OMURE, Keisuke TAIHAKU, Takashi YAMAMOTO
  • Publication number: 20170170695
    Abstract: Provided are: a ring magnet for an SPM motor with which high output power, high efficiency, and low torque ripple of the SPM motor can be realized; a method for manufacturing a ring magnet for an SPM motor; an SPM motor using a ring magnet for an SPM motor; and a method for manufacturing an SPM motor. Raw material magnet is milled to magnet powder, and the magnet powder is molded to a shape of a sheet thereby forming a green sheet. Then, a magnetic field is applied to the green sheet to perform magnetic field orientation. Further, with fixing plural green sheets after the magnetic field orientation by lamination under deformed state thereof, the plural laminated green sheets are cut to a fan-like shape, which is then followed by connecting with each other to form a ring shape and further followed by sintering to produce a permanent magnet.
    Type: Application
    Filed: February 12, 2014
    Publication date: June 15, 2017
    Applicant: NITTO DENKO CORPORATION
    Inventors: Takashi YAMAMOTO, Katsuya KUME, Toshiaki OKUNO, Izumi OZEKI, Tomohiro OMURE, Takashi OZAKI, Keisuke TAIHAKU
  • Publication number: 20170169922
    Abstract: Provided are a rare earth permanent magnet whose permanent magnetic properties are improved by making density of the magnet very high and a method for manufacturing a rare earth permanent magnet. Thus, magnet raw material is milled into magnet powder, and then a compound is formed by mixing the magnet powder thus milled with a binder. Next, the compound thus formed is subjected to hot-melt molding onto a supporting substrate so as to form a green sheet molded to a sheet-like shape. Thereafter, while the green sheet thus molded is softened by heating, magnetic field orientation is carried out by applying a magnetic field to the green sheet thus heated; and further, the green sheet having been subjected to the magnetic field orientation is calcined in non-oxidizing atmosphere, and then, sintering thereof is carried out at a sintering temperature to produce a permanent magnet having density of 95% or more.
    Type: Application
    Filed: February 12, 2014
    Publication date: June 15, 2017
    Applicant: NITTO DENKO CORPORATION
    Inventors: Takashi OZAKI, Katsuya KUME, Toshiaki OKUNO, Izumi OZEKI, Tomohiro OMURE, Keisuke TAIHAKU, Takashi YAMAMOTO
  • Publication number: 20160196903
    Abstract: There are provided a rare-earth permanent magnet and a manufacturing method thereof capable of preventing deterioration of magnet properties. In the method, magnet material is milled into magnet powder. Next, a mixture is prepared by mixing the magnet powder and a binder made of long-chain hydrocarbon and/or of a polymer or a copolymer consisting of monomers having no oxygen atoms. Next, the mixture is formed into a sheet-like shape so as to obtain a green sheet. After that, the green sheet is held for a predetermined length of time at binder decomposition temperature in a non-oxidizing atmosphere so as to remove the binder by causing depolymerization reaction or the like to the binder, which turns into monomer. The green sheet from which the binder has been removed is sintered by raising temperature up to sintering temperature. Thereby a permanent magnet 1 is obtained.
    Type: Application
    Filed: March 16, 2016
    Publication date: July 7, 2016
    Applicant: NITTO DENKO CORPORATION
    Inventors: Keisuke TAIHAKU, Katsuya KUME, Toshiaki OKUNO, Izumi OZEKI, Tomohiro OMURE, Takashi OZAKI
  • Publication number: 20160141100
    Abstract: There are provided a rare-earth permanent magnet and a manufacturing method thereof capable of preventing deterioration of magnet properties. In the method, magnet material is milled into magnet powder. Next, a mixture is prepared by mixing the magnet powder and a binder made of long-chain hydrocarbon and/or of a polymer or a copolymer consisting of monomers having no oxygen atoms. Next, the mixture is formed into a sheet-like shape so as to obtain a green sheet. After that, the green sheet is held for a predetermined length of time at binder decomposition temperature in a non-oxidizing atmosphere so as to remove the binder by causing depolymerization reaction or the like to the binder, which turns into monomer. The green sheet from which the binder has been removed is sintered by raising temperature up to sintering temperature. Thereby a permanent magnet 1 is obtained.
    Type: Application
    Filed: January 27, 2016
    Publication date: May 19, 2016
    Applicant: NITTO DENKO CORPORATION
    Inventors: Keisuke TAIHAKU, Katsuya Kume, Toshiaki Okuno, Izumi Ozeki, Tomohiro Omure, Takashi Ozaki