Patents by Inventor Toshihiko Miyajima

Toshihiko Miyajima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7674083
    Abstract: In a load port portion of a conventional clean device, it can happen that cleanliness is reduced by dust caused by wear of bellows and a lid is not separated by its weight from a main body. In order to solve such problems, a clean device is structured as follows: a lid of a clean box has a non-circular reception hole, a load port portion of the clean device has an opening/closing mechanism with a projection fittable in the receiving hole and has a buffer chamber, one end of bellows of the buffer chamber is connected to the bottom surface of the buffer chamber, and the other end of the bellows is fixed, on the outside of the buffer chamber, to raising/lowering means of a port door.
    Type: Grant
    Filed: May 11, 2004
    Date of Patent: March 9, 2010
    Assignee: TDK Corporation
    Inventors: Toshihiko Miyajima, Shigeki Ishiyama
  • Patent number: 7654291
    Abstract: It is an object of the present invention to easily and securely perform the removal operation of contaminant or the like from a wafer housed in a FOUP. To achieve the object, a purging apparatus of the present invention removes contaminant or the like from a wafer by moving a gas supply nozzle along a direction in which wafers are superimposed at the front of an opening while a lid of the FOUP is separated from a body and spraying clean gas on each wafer from the gas supply nozzle.
    Type: Grant
    Filed: April 28, 2004
    Date of Patent: February 2, 2010
    Assignee: TDK Corporation
    Inventors: Toshihiko Miyajima, Hiroshi Igarashi, Hitoshi Suzuki
  • Publication number: 20090294442
    Abstract: A tunnel is provided between a portion on a support mechanism on which a pod is loaded and a mini environment that is in communication with a FIMS. The pod is located in the tunnel when a lid of the pod is detached from the pod after the lid is held by a door. The pod is also located in the tunnel when it is at a position that allows transfer of wafers and to which the pod is moved after detachment of the lid. The lid and the door that have been separated from the pod can also be housed in a housing space annexed to the tunnel. A light emitting portion and a light receiving portion of an optical sensor are provided respectively on opposed walls of the tunnel. A pod is provided with a detection window that can transmit detection light.
    Type: Application
    Filed: May 26, 2009
    Publication date: December 3, 2009
    Applicant: TDK CORPORATION
    Inventors: HIROSHI IGARASHI, TOSHIHIKO MIYAJIMA
  • Publication number: 20090297298
    Abstract: A transfer chamber is partitioned into a second chamber in which a transfer robot moving through an opening portion which can be opened/closed by a door is arranged, and a minute first chamber which serves as a FIMS system and includes a door capable of retaining a lid of a pod. The second chamber maintains a state in which an inert gas constantly circulates owing to minute nitrogen while having a pressure higher than that inside the first chamber. The first chamber is normally sealed while an oxide gas is suppressed in advance. In addition, at a time of transferring wafers, a partial pressure of the oxide gas is lowered with use of a downflow which is caused by the inert gas. Further, the first chamber and the second chamber are communicated with each other after a level of the partial pressure is confirmed with use of an oxygen level meter.
    Type: Application
    Filed: May 26, 2009
    Publication date: December 3, 2009
    Applicant: TDK CORPORATION
    Inventors: Tsutomu Okabe, Toshihiko Miyajima, Hiroshi Igarashi
  • Patent number: 7621714
    Abstract: An object of the present invention is to provide a clamping mechanism and the like, which have no likelihood of contacting the under surface of a pod when the pod is mounted on a mounting board at a loading port. To achieve the object, as an unit for clamping the pod, it is configured to comprise a clamp arm capable of nipping a clamped portion of the pod in its top end portion, a clamp member drive mechanism for performing the nipping and releasing operations of the clamp arm, and a lifting mechanism for moving up and down each clamp arm together the clamp member drive mechanism for the mounting board surface. At that time, an inclined surface having a predetermined angle for up and down directions is formed in the lower part end portion of the top end in at least one from among the clamp arms.
    Type: Grant
    Filed: October 21, 2004
    Date of Patent: November 24, 2009
    Assignee: TDK Corporation
    Inventors: Toshihiko Miyajima, Tsutomu Okabe, Jun Emoto
  • Publication number: 20090245981
    Abstract: A plurality of detection marks that can be detected from outside are provided on a lid of a pod. Whether the lid is appropriately fixed on the pod main body is determined by detecting the presence of the marks at predetermined positions. Thus, whether the lid is appropriately fixed on the pod is detected in the operation of closing the pod opening with the lid in a FIMS system.
    Type: Application
    Filed: March 26, 2009
    Publication date: October 1, 2009
    Applicant: TDK CORPORATION
    Inventors: Toshihiko Miyajima, Mutsuo Sasaki
  • Publication number: 20090218773
    Abstract: A seal member has a configuration including a ring-shaped main body portion, an inner peripheral lip portion protruding from a ring inner peripheral portion of the main body portion and an outer peripheral lip portion protruding from a ring outer peripheral portion of the main body portion. The inner peripheral lip portion takes an O-ring shape deformable in a protruding direction. The outer peripheral lip portion takes a structure deformable in a direction different from an extending direction, corresponding to a pressure in a sealed area. The member preferably sealing, when communicating a plurality of spaces separated from an external space, these spaces from an external environment, is thereby provided.
    Type: Application
    Filed: May 15, 2009
    Publication date: September 3, 2009
    Applicant: TDK CORPORATION
    Inventors: Tsutomu Okabe, Toshihiko Miyajima, Hitoshi Suzuki
  • Publication number: 20090175709
    Abstract: A so-called transfer chamber in a semiconductor processing apparatus in which an FIMS system is secured is separated into a second chamber in which a transfer robot is disposed and a first chamber that is minute and includes a door capable of holding a cap of a pod as the FIMS system. In the second chamber, higher pressure than in the first chamber is maintained by a minute amount of nitrogen. In the first chamber, usually, a down flow of clean air is used via the FFU. When the wafer is transferred, a down flow of nitrogen is used. Thus, oxidation gas in the transfer chamber and released substances caused the FFU can be decreased.
    Type: Application
    Filed: December 19, 2008
    Publication date: July 9, 2009
    Applicant: TDK CORPORATION
    Inventors: TSUTOMU OKABE, TOSHIHIKO MIYAJIMA
  • Publication number: 20090142166
    Abstract: Provided is an FIMS system in which loading is possible in a manner in which multiple thin pods are vertically stacked together, with an information pad being arranged on an abutment surface of the main body of each pod abutting a door and on the side surface of the door corresponding to the abutment surface. When there is detected a state in which the door is pushed in toward a mini-environment, information imparted to the information pad can be detected by the FIMS system.
    Type: Application
    Filed: November 20, 2008
    Publication date: June 4, 2009
    Applicant: TDK CORPORATION
    Inventors: Toshihiko MIYAJIMA, Hiroshi Igarashi
  • Publication number: 20090142164
    Abstract: An FIMS system in which loading is possible in a manner in which multiple thin pods are vertically stacked together, in which attraction pads are arranged on plates on which the pods are loaded, the pods being retained by and fixed to the plates through attraction and retention by the pads. A tube for imparting an attraction force to the attraction pads is accommodated in an accommodation space inside box-like member of a minimum requisite space thickness, and the region where the tube can be reflected only exists within the accommodation space.
    Type: Application
    Filed: November 24, 2008
    Publication date: June 4, 2009
    Applicant: TDK CORPORATION
    Inventors: Toshihiko MIYAJIMA, Hiroshi Igarashi
  • Patent number: 7523769
    Abstract: In order to easily and surely remove contaminants or the like from wafers stored in a pod (FOUP), a gas supply pipe is located above an opening portion in a FIMS system. A clean gas is blown to the upper surfaces of the wafers stored in the inner portion of the pod through the gas supply pipe to remove the contaminants or the like from wafers.
    Type: Grant
    Filed: October 25, 2005
    Date of Patent: April 28, 2009
    Assignee: TDK Corporation
    Inventors: Toshihiko Miyajima, Hitoshi Suzuki, Hiroshi Igarashi
  • Publication number: 20090035098
    Abstract: An object is to provide a FIMS system that can be loaded with a plurality of low profile pods that are arranged vertically one above another. A tunnel is provided between a position on a support mechanism on which a pod is to be set and a mini environment that is in communication with the FISM. The position of the pod at which a lid of the pod is detached from the pod after the lid is held by a FIMS door and a position of the pod to which the pod is brought after the detachment of the lid and at which a wafer can be brought into/out of the pod are designed to be inside the tunnel. In addition, the lid detached from the pod and the door can be located in a housing space provided in the tunnel.
    Type: Application
    Filed: December 3, 2007
    Publication date: February 5, 2009
    Applicant: TDK Corporation
    Inventors: Hiroshi IGARASHI, Toshihiko Miyajima
  • Patent number: 7379174
    Abstract: Provided is a detecting device for an FIMS system, for easily and simply detecting a slip-out of a glass wafer from an FOUP or detective storage thereof. The detecting device includes a light transmission sensor and a light reflection sensor. A light emitting portion of the light reflection sensor, a light receiving portion thereof, and one of a light emitting portion of the light transmission sensor and a light receiving portion thereof are disposed on one surface side of a substrate to be detected in a position in which the substrate is located. The other of the light emitting portion of the light transmission sensor and the light receiving portion thereof is disposed on the other surface side of the substrate to be detected in the position in which the substrate is located.
    Type: Grant
    Filed: October 25, 2005
    Date of Patent: May 27, 2008
    Assignee: TDK Corporation
    Inventors: Toshihiko Miyajima, Tsutomu Okabe, Mutsuo Sasaki
  • Patent number: 7360985
    Abstract: The semiconductor wafer processing apparatus includes a clean box having an opening, a lid for closing the opening, a door to be in contact with the lid and to detach the lid from the clean box, a first stopper adapted to move in conjunction with movement of the clean box without a change in its relative positional relationship with the clean box, and an unmoved second stopper. With this structure, it is possible to prevent the clean box moved on the semiconductor wafer processing apparatus from colliding with the apparatus, even if the clean box manufactured by molding using a reinforced plastic in accordance with a prescribed standard includes a manufacturing error in its size.
    Type: Grant
    Filed: December 30, 2002
    Date of Patent: April 22, 2008
    Assignee: TDK Corporation
    Inventors: Tsutomu Okabe, Hiroshi Igarashi, Toshihiko Miyajima
  • Patent number: 7360346
    Abstract: A fine pressure fluctuation at short time intervals occurring when a portable type hermetically sealed container is purged is reduced to thereby prevent the deterioration or the like of a seal member due to the pressure fluctuation. In order to achieve this object, a gas flow rate regulating apparatus is disposed in a gas supplying system in a purging system, and pressure in the portable type hermetically sealed container during purge is measured and the result thereof is fed back to thereby control the flow rate of a supplied gas.
    Type: Grant
    Filed: September 24, 2004
    Date of Patent: April 22, 2008
    Assignee: TDK Corporation
    Inventors: Toshihiko Miyajima, Takeshi Kagaya, Hitoshi Suzuki, Mutsuo Sasaki
  • Publication number: 20080019807
    Abstract: In a load port apparatus, a slit is formed between an inner circumferential surface of an opening on a wall of the chamber of the apparatus and an outer circumferential surface of a door. In a predetermined section of the slit, the slit width at the chamber side opening of the slit is made larger than the slit width at other positions with respect to the depth direction of the slit. By this feature, gas flow from the interior of the load port apparatus to the exterior through a clearance formed between the inner surface of the opening that allows to bring wafers out of/into a pod and the door that substantially closes the opening can be made stable.
    Type: Application
    Filed: April 17, 2007
    Publication date: January 24, 2008
    Applicant: TDK CORPORATION
    Inventors: Hitoshi SUZUKI, Toshihiko Miyajima
  • Publication number: 20070231112
    Abstract: The invention is directed to a pod cramping unit for fixing a pod to a support table in a load port, the pod including a pod body capable of storing a wafer in the interior thereof and having an opening through which the wafer is to be taken out of/brought into the interior and a lid attached to the pod body to close/open the opening, the load port having a pod opener that opens/closes the lid to allow to bring the wafer out of/into the interior of the pod.
    Type: Application
    Filed: March 27, 2007
    Publication date: October 4, 2007
    Applicant: TDK CORPORATION
    Inventors: Toshihiko Miyajima, Jun Emoto, Hidetoshi Horibe
  • Publication number: 20070210533
    Abstract: A seal member has a configuration including a ring-shaped main body portion, an inner peripheral lip portion protruding from a ring inner peripheral portion of the main body portion and an outer peripheral lip portion protruding from a ring outer peripheral portion of the main body portion. The inner peripheral lip portion takes an O-ring shape deformable in a protruding direction. The outer peripheral lip portion takes a structure deformable in a direction different from an extending direction, corresponding to a pressure in a sealed area. The member preferably sealing, when communicating a plurality of spaces separated from an external space, these spaces from an external environment, is thereby provided.
    Type: Application
    Filed: February 16, 2007
    Publication date: September 13, 2007
    Applicant: TDK CORPORATION
    Inventors: Tsutomu Okabe, Toshihiko Miyajima, Hitoshi Suzuki
  • Publication number: 20070080096
    Abstract: In a load port portion of a conventional clean device, it can happen that cleanliness is reduced by dust caused by wear of bellows and a lid is not separated by its weight from a main body. In order to solve such problems, a clean device is structured as follows: a lid of a clean box has a non-circular reception hole, a load port portion of the clean device has an opening/closing mechanism with a projection fittable in the receiving hole and has a buffer chamber, one end of bellows of the buffer chamber is connected to the bottom surface of the buffer chamber, and the other end of the bellows is fixed, on the outside of the buffer chamber, to raising/lowering means of a port door.
    Type: Application
    Filed: May 11, 2004
    Publication date: April 12, 2007
    Applicant: TDK CORPORATION
    Inventors: Toshihiko Miyajima, Shigeki Ishiyama
  • Publication number: 20060272169
    Abstract: It is an object of the present invention to easily and securely perform the removal operation of contaminant or the like from a wafer housed in a FOUP. To achieve the object, a purging apparatus of the present invention removes contaminant or the like from a wafer by moving a gas supply nozzle along a direction in which wafers are superimposed at the front of an opening while a lid of the FOUP is separated from a body and spraying clean gas on each wafer from the gas supply nozzle.
    Type: Application
    Filed: April 28, 2004
    Publication date: December 7, 2006
    Inventor: Toshihiko Miyajima