Patents by Inventor Toshihiro Usa

Toshihiro Usa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20140030656
    Abstract: A method for forming a resist pattern that includes a layout having a minimum line width of 100 nm or less forms a resist film on a substrate, draws a lithography pattern on the resist film with a variable shape electron beam, and executes puddle development on the resist film such that the film reduction rate of the resist film at undissolved resist portions is 20% or less. Thereby, shifting from designs of lithography patterns due to switching operations of lithography apparatuses when forming resist patterns that include layouts with minimum line widths of 100 nm or less can be prevented.
    Type: Application
    Filed: September 27, 2013
    Publication date: January 30, 2014
    Applicant: Fujifilm Corporation
    Inventors: Toshihiro USA, Toru TSUCHIHASHI
  • Publication number: 20120006788
    Abstract: A chemical amplification resist composition that is used for preparation of a mold, and a mold preparation method and a resist film each using the composition are provided.
    Type: Application
    Filed: June 23, 2010
    Publication date: January 12, 2012
    Applicant: FUJIFILM CORPORATION
    Inventors: Toru Fujimori, Koji Shirakawa, Toshihiro USA, Kenji Sugiyama, Takayuki Ito, Hideaki Tsubaki, Katsuhiro Nishimaki, Shuji Hirano, Hidenori Takahashi
  • Patent number: 8049190
    Abstract: When writing the shapes of elements of a fine pattern on a substrate by microscopically vibrating the electron beam back and forth in a radial direction of the substrate or in a direction orthogonal to the radial direction and deflecting the electron beam in a direction orthogonal to the vibration direction to scan the electron beam so as to completely fill the shapes of the elements, a proximity-effect correction is performed according to the arrangement density of the elements in which the amount of dose is adjusted by setting the deflection speed faster for the writing of an element in a densely arranged region than for the writing of an identical element in a sparsely arranged region.
    Type: Grant
    Filed: March 25, 2009
    Date of Patent: November 1, 2011
    Assignee: Fujifilm Corporation
    Inventors: Kazunori Komatsu, Toshihiro Usa
  • Patent number: 8031436
    Abstract: When performing writing on a substrate applied with a resist by rapidly vibrating electron beam in a direction orthogonal to a radial direction of the substrate and X-Y deflecting the electron beam while rotating the substrate in one direction, a long element is written by scanning the electron beam with the middle position of a 2-bit signal length as the center position of the electron beam so as to completely fill the area of the writing length reduced by a predetermined ratio and an unwritten portion of predetermined width remaining on each side of the long element with respect to a final 2-bit signal length on a magnetic disk medium.
    Type: Grant
    Filed: February 26, 2009
    Date of Patent: October 4, 2011
    Assignee: Fujifilm Corporation
    Inventors: Toshihiro Usa, Kazunori Komatsu
  • Patent number: 8030625
    Abstract: When writing element shapes of a fine pattern on a substrate applied with a resist by scanning an electron beam thereon, ON/OFF control is performed for emitting the electron beam at a predetermined rotational position of the substrate by a blanking-OFF signal, performing writing in a rotational direction of the substrate along with the rotation of the substrate, and terminating the writing by a blanking-ON signal based on write data to perform writing for one round, and repeating the writing based on the ON/OFF control by moving the electron beam or substrate in a radial direction of the substrate and rotation control is performed for controlling the rotation speed of the rotation stage so as to be increased for inner track writing and decreased for outer track writing inversely proportional to the radius of the writing position.
    Type: Grant
    Filed: March 11, 2009
    Date of Patent: October 4, 2011
    Assignee: Fujifilm Corporation
    Inventors: Kazunori Komatsu, Toshihiro Usa
  • Publication number: 20110188353
    Abstract: Irradiation of an electron beam onto a base plate having resist coated thereon is controlled by ON/OFF signals output to a blanking element. Beam deflecting operations are controlled by deflecting signals output to a deflecting element. Patterns of servo areas and data areas are scanned and drawn on the base plate over a plurality of rotations. The electron beam is scanned in two directions so as to fill the shapes of patterns in the servo areas during a specific rotation, patterns in the data area are drawn as a continuous line or broken line with a single electron beam emission. The patterns of the data area are not drawn during other rotations, by shielding irradiation of the electron beam.
    Type: Application
    Filed: January 31, 2011
    Publication date: August 4, 2011
    Applicant: FUJIFILM CORPORATION
    Inventors: IKUO TAKANO, TOSHIHIRO USA
  • Patent number: 7972764
    Abstract: When writing elements of a fine pattern on a substrate applied with a resist by scanning an electron beam on the substrate, the electron beam is scan controlled so as to completely fill the shape of each of the elements by vibrating the electron beam rapidly in a radius direction of the rotation stage and at the same time deflecting in a direction orthogonal to the radius direction of the rotation stage faster than a rotational speed thereof, thereby sequentially writing the elements.
    Type: Grant
    Filed: November 25, 2008
    Date of Patent: July 5, 2011
    Assignee: Fujifilm Corporation
    Inventors: Kazunori Komatsu, Toshihiro Usa
  • Patent number: 7973297
    Abstract: When writing a hard disk pattern on a substrate applied with a resist by scanning an electron beam on the substrate while rotating a rotation stage, writing is started with respect to each radial direction position of each area based on a predetermined encoder pulse for each radial direction position among those generated according to the rotational angle of the rotation stage that occurs after a predefined encoder pulse that occurs ahead in a rotational direction of a radial direction position whose write start position in a circumferential direction in each area arrives first at the writing position as the rotation stage rotates and ahead of the write start position in the circumferential direction with respect to each radial direction position, and after a predetermined time from the predetermined encoder pulse.
    Type: Grant
    Filed: February 3, 2009
    Date of Patent: July 5, 2011
    Assignee: Fujifilm Corporation
    Inventors: Toshihiro Usa, Kazunori Komatsu
  • Publication number: 20110053088
    Abstract: Fine patterns to be formed on recording media such as DTM or BPM are drawn onto a mold original plate, on which resist is coated, by scanning an electron beam with an electron beam lithography apparatus. At this time, at least two types of patterns from among a group of: first patterns of protrusions and recesses constituted by media servo patterns and group patterns among data tracks; second patterns of protrusions and recesses constituted by annular positioning marks formed along the circumference of the mold as annular patterns and product identifying marks for tracing products; and third patterns of protrusions and recesses constituted by point like orientation marks used during transfer from the mold to the recording media are continuously drawn onto a single mold original plate within a single vacuum chamber by electron beam lithography.
    Type: Application
    Filed: August 25, 2010
    Publication date: March 3, 2011
    Applicant: FUJIFILM CORPORATION
    Inventors: Toshihiro USA, Satoshi CHAI, Ikuo TAKANO
  • Patent number: 7850441
    Abstract: There is provided a mold structure containing a substrate, and a plurality of convex portions formed in the shape of concentric circles at predetermined intervals on one surface of the substrate, wherein a cross-sectional shape of the convex portions with respect to a radial direction of the concentric circles is such that a middle width M of each of the convex portions with respect to a heightwise direction is greater than a width T of a top portion of each of the convex portions with respect to the radial direction of the concentric circles.
    Type: Grant
    Filed: November 28, 2007
    Date of Patent: December 14, 2010
    Assignee: FUJIFILM Corporation
    Inventors: Toshihiro Usa, Kenji Ichikawa, Kazunori Komatsu
  • Patent number: 7807988
    Abstract: Linear movement direction of the stage and the actual deflection direction of the electron beam deflected by the first command signal for deflecting the electron beam in the linear movement direction of the stage do not necessarily align with each other for reasons such as the disposition precision of the stage driving device, a lens system, and the deflecting device. Therefore, the first command signal output from the first command device is processed based on the angle between the linear movement direction of the stage driven by the stage driving device and the deflection direction of the electron beam deflected by the first command signal so that the deflection direction of the electron beam aligns with the linear movement direction of the stage. With this processed first command signal, the deflection direction of the electron beam can be changed (rotated) to align with the linear movement direction of the stage.
    Type: Grant
    Filed: September 6, 2007
    Date of Patent: October 5, 2010
    Assignee: FUJIFILM Corporation
    Inventors: Toshihiro Usa, Kazunori Komatsu
  • Publication number: 20100237262
    Abstract: When performing pattern writing by emitting an electron beam, a fixed frequency component, which is a component of a variation in an encoder signal from the encoder in one rotation of the rotation stage that commonly appears in a plurality of different rotational speeds of the rotation stage, is compensated for by deflection correcting the electron beam in a circumferential direction, and a variable frequency component, which is a component of the variation in the encoder signal other than the fixed frequency component, is compensated for by changing the clock frequency of a write clock.
    Type: Application
    Filed: March 16, 2010
    Publication date: September 23, 2010
    Applicant: FUJIFILM CORPORATION
    Inventors: Toshihiro USA, Kenji SUGIYAMA
  • Publication number: 20100149673
    Abstract: A method for testing a mold structure including magnetically transferring a magnetic signal according to a concavo-convex pattern for a servo area in a mold structure to a perpendicular magnetic recording medium; electrically reproducing ?50 tracks of the magnetic signal of servo data transferred onto the perpendicular magnetic recording medium using a magnetic head to obtain a reproduction signal; and calculating a pattern drawing accuracy radially from the reproduction signal to evaluate a performance of the mold structure including a disc-shaped base material; and the concavo-convex pattern for the servo area and a concavo-convex pattern for a data area formed on a base material surface following a desired design pattern. The concavo-convex patterns for the servo area are aligned in the radial direction of the base material, and the concavo-convex pattern for the data area are aligned in the circumferential direction between the concavo-convex patterns for the servo area.
    Type: Application
    Filed: December 11, 2009
    Publication date: June 17, 2010
    Applicant: FUJIFILM CORPORATION
    Inventors: Kenji ICHIKAWA, Atsushi TATSUGAWA, Toshihiro USA
  • Patent number: 7641822
    Abstract: A method of producing a master information carrier by scanning a track a number of times. The method produces a master information carrier has a pattern of a magnetic layer representing information to be transferred to a high-density recording slave medium where the track width is not larger than 0.3 ?m. The pattern is drawn by scanning a given track a plurality of times with an electron beam whose drawing diameter is smaller than the track width.
    Type: Grant
    Filed: December 20, 2005
    Date of Patent: January 5, 2010
    Assignee: FUJIFILM Corporation
    Inventors: Kazunori Komatsu, Toshihiro Usa
  • Publication number: 20090242788
    Abstract: When writing the shapes of elements of a fine pattern on a substrate by microscopically vibrating the electron beam back and forth in a radial direction of the substrate or in a direction orthogonal to the radial direction and deflecting the electron beam in a direction orthogonal to the vibration direction to scan the electron beam so as to completely fill the shapes of the elements, a proximity-effect correction is performed according to the arrangement density of the elements in which the amount of dose is adjusted by setting the deflection speed faster for the writing of an element in a densely arranged region than for the writing of an identical element in a sparsely arranged region.
    Type: Application
    Filed: March 25, 2009
    Publication date: October 1, 2009
    Applicant: FUJIFILM CORPORATION
    Inventors: Kazunori Komatsu, Toshihiro Usa
  • Publication number: 20090230328
    Abstract: When writing element shapes of a fine pattern on a substrate applied with a resist by scanning an electron beam thereon, ON/OFF control is performed for emitting the electron beam at a predetermined rotational position of the substrate by a blanking-OFF signal, performing writing in a rotational direction of the substrate along with the rotation of the substrate, and terminating the writing by a blanking-ON signal based on write data to perform writing for one round, and repeating the writing based on the ON/OFF control by moving the electron beam or substrate in a radial direction of the substrate and rotation control is performed for controlling the rotation speed of the rotation stage so as to be increased for inner track writing and decreased for outer track writing inversely proportional to the radius of the writing position.
    Type: Application
    Filed: March 11, 2009
    Publication date: September 17, 2009
    Applicant: FUJIFILM CORPORATION
    Inventors: Kazunori KOMATSU, Toshihiro USA
  • Publication number: 20090212230
    Abstract: When performing writing on a substrate applied with a resist by rapidly vibrating electron beam in a direction orthogonal to a radial direction of the substrate and X-Y deflecting the electron beam while rotating the substrate in one direction, a long element is written by scanning the electron beam with the middle position of a 2-bit signal length as the center position of the electron beam so as to completely fill the area of the writing length reduced by a predetermined ratio and an unwritten portion of predetermined width remaining on each side of the long element with respect to a final 2-bit signal length on a magnetic disk medium.
    Type: Application
    Filed: February 26, 2009
    Publication date: August 27, 2009
    Applicant: FUJIFILM CORPORATION
    Inventors: Toshihiro USA, Kazunori Komatsu
  • Publication number: 20090194711
    Abstract: When writing a hard disk pattern on a substrate applied with a resist by scanning an electron beam on the substrate while rotating a rotation stage, writing is started with respect to each radial direction position of each area based on a predetermined encoder pulse for each radial direction position among those generated according to the rotational angle of the rotation stage that occurs after a predefined encoder pulse that occurs ahead in a rotational direction of a radial direction position whose write start position in a circumferential direction in each area arrives first at the writing position as the rotation stage rotates and ahead of the write start position in the circumferential direction with respect to each radial direction position, and after a predetermined time from the predetermined encoder pulse.
    Type: Application
    Filed: February 3, 2009
    Publication date: August 6, 2009
    Applicant: FUJIFILM CORPORATION
    Inventors: Toshihiro USA, Kazunori Komatsu
  • Publication number: 20090189094
    Abstract: A fine pattern which includes servo patterns, each constituted by servo elements, and groove patterns, each for separating adjacent data tracks, is formed on a substrate applied with a resist and placed on a rotation stage by scanning an electron beam on the substrate. While rotating the substrate in one direction, the electron beam is scanned so as to completely fill servo elements corresponding to a plurality of tracks one by one during one rotation of the substrate by X-Y deflecting the electron beam and vibrating back and forth in the radius direction. Each groove pattern is set as a line-up of a plurality of groove elements divided at a predetermined angle, and groove elements corresponding to the plurality of tracks following the writing of the servo elements are sequentially written by deflection scanning the electron beam largely in a circumferential direction during the same rotation.
    Type: Application
    Filed: January 26, 2009
    Publication date: July 30, 2009
    Applicant: FUJIFILM CORPORATION
    Inventors: Kazunori KOMATSU, Toshihiro Usa
  • Publication number: 20090184265
    Abstract: A fine pattern, to be formed on a discrete track medium, which includes servo patterns, each constituted by servo elements, and groove patterns, each for separating adjacent data tracks, is formed on a substrate applied with a resist and placed on a rotation stage by scanning an electron beam on the substrate. While rotating the substrate in one direction, the electron beam is X-Y deflected to scan servo elements corresponding to a plurality of tracks during one rotation of the substrate. Each groove pattern is set as a line-up of a plurality of groove elements divided at a predetermined angle, and groove elements corresponding to the plurality of tracks following the writing of the servo elements are sequentially written by deflection scanning the electron beam largely in a circumferential direction during the same rotation.
    Type: Application
    Filed: January 15, 2009
    Publication date: July 23, 2009
    Applicant: FUJIFILM CORPORATION
    Inventors: Kazunori KOMATSU, Toshihiro Usa