Patents by Inventor Toshimasa Nakayama

Toshimasa Nakayama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 5702862
    Abstract: A positive photoresist coating solution comprising (a) an alkali-soluble resin, (b) a quinone diazide group-containing compound, and (c) an organic solvent in an amount sufficient for dissolving said (a) and (b) components, wherein said organic solvent contains (i) propylene glycol monopropyl ether and (ii) 2-heptanone. The solution of the present invention exhibits excellent coating ability, sensitivity, thermostability, focal depth range, shape-profiling ability, and the like.
    Type: Grant
    Filed: January 31, 1997
    Date of Patent: December 30, 1997
    Assignee: Tokyo Ohka Kogyo Co., LTD.
    Inventors: Hayato Ohno, Taku Nakao, Hisanobu Harada, Shinichi Hidesaka, Hidekatsu Kohara, Toshimasa Nakayama
  • Patent number: 5662961
    Abstract: Proposed is a novel method for the formation of a protective coating film having a pencil hardness of up to 9 H on the surface of various substrates or, in particular, electronic parts such as color filters and liquid crystal display panels. The method comprises: coating the surface with a liquid coating composition of which the principal ingredient is a partial cohydrolysis-condensation product of a tetraalkoxy silane, e.g., tetraethoxy silane, and a functional alkoxy silane, e.g., 3-methacryloxypropyl trimethoxy silane, and drying and heating the coating layer to effect complete curing. The hardness of the cured protective film can be increased by admixing the liquid coating composition with a finely divided inorganic filler such as a colloidal silica. It is optional that the functional alkoxy silane is subjected to the cohydrolysis reaction after it is polymerized alone or after it is copolymerized with a polyfunctional acrylic monomer.
    Type: Grant
    Filed: March 15, 1996
    Date of Patent: September 2, 1997
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Katsuya Tanitsu, Atsushi Kawakami, Hatsuyuki Tanaka, Toshimasa Nakayama
  • Patent number: 5631314
    Abstract: A liquid coating composition for forming an anti-interference film over a photoresist film is prepared by combining a water-soluble, film-forming component with a specified fluorosurfactant or by combining said water-soluble, film-forming component with a fluoro-surfactant and a specified anionic surfactant. A coating film is formed from said liquid coating composition over a photoresist film to produce a photoresist material of a dual structure. The photoresist material is particularly effective in lessening the multiple-interference effect of light, thereby enabling the formation of very fine resist patterns having high fidelity to mask patterns.
    Type: Grant
    Filed: April 26, 1995
    Date of Patent: May 20, 1997
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Kazumasa Wakiya, Masakazu Kobayashi, Toshimasa Nakayama
  • Patent number: 5614251
    Abstract: Proposed is a liquid coating composition for the formation of a siliceous coating film having good storage stability against gelation for the protection, levelling or electric insulation of various substrate surfaces. The composition is a uniform solution comprising:(A) a partial cohydrolysis-cocondensation product of(a) a first hydrolyzable silane compound represented by the general formulaHSi(OR).sub.3,in which each R is, independently from the others, an alkyl group having 1 to 4 carbon atoms or a phenyl group, and(b) a second hydrolyzable silane compound represented by the general formul aSi(OR).sub.4,in which each R has the same meaning as defined above,in a molar ratio of (a):(b) in the range from 1:9 to 9:1; and (B) an organic solvent to dissolve the component (A). The storage stability of the coating composition can be improved by removing the alcohol contained therein as the hydrolysis product of the silane compounds to such a content as not to exceed 15% by weight.
    Type: Grant
    Filed: November 29, 1995
    Date of Patent: March 25, 1997
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Yoshinori Sakamoto, Yoshio Hagiwara, Hatsuyuki Tanaka, Toshimasa Nakayama
  • Patent number: 5614271
    Abstract: Proposed is an improved method for the formation of a silica-based coating film on the surface of a substrate such as a silicon wafer in the manufacture of semiconductor devices by coating the substrate surface with a polysilazane-containing coating solution followed by conversion of the coating layer of polysilazane into a silica-based coating film. The method comprises drying the coating layer of the polysilazane according to a heating schedule at a specified heating rate with continuous or stepwise increase of the temperature up to 240.degree. to 350.degree. C. followed by an irradiation treatment with far ultraviolet light at a temperature of 240.degree. to 350.degree. C. and then by a baking treatment at 350.degree. to 800.degree. C.
    Type: Grant
    Filed: August 5, 1996
    Date of Patent: March 25, 1997
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Tatsuhiko Shibuya, Susumu Okano, Hideya Kobari, Yoshio Hagiwara, Toshimasa Nakayama
  • Patent number: 5604077
    Abstract: Proposed is an improved positive-working photoresist composition for use in the photolithographic patterning works for the manufacture of semiconductor devices, which is capable of giving a patterned resist layer on a substrate surface having excellent resolution and heat resistance without formation of scum in the development treatment. The photoresist composition comprises: (a) an alkali-soluble novolac resin as a film-forming ingredient and (b) a naphthoquinone diazide group-containing compound as a photosensitizing ingredient, of which the novolac resin is a condensation product of a phenolic compound and an aldehyde compound, the condensation reaction being undertaken in a solvent system containing, in addition to water, .gamma.-butyrolactone or a combination of .gamma.-butyrolactone and a propyleneglycol monoalkyl ether in a limited proportion.
    Type: Grant
    Filed: February 21, 1996
    Date of Patent: February 18, 1997
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Shinichi Kono, Hayato Ohno, Hidekatsu Kohara, Toshimasa Nakayama
  • Patent number: 5601961
    Abstract: Disclosed is an improved positive-working photoresist composition comprising an alkali-soluble resin as a film-forming agent and a quinone diazide group-containing compound as a photosensitive agent. The most characteristic feature of the inventive composition consists in the unique formulation of the alkali-soluble resin which is a combination of two or three kinds of novolac resins selected from novolac resins (a), (b1) or (b2) and (c1) or (c2), each of which is characterized by the unique formulation of the phenolic compounds as a mixture to be subjected to a condensation reaction with an aldehyde compound to form the novolac resin.
    Type: Grant
    Filed: March 29, 1995
    Date of Patent: February 11, 1997
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Kazuhiko Nakayama, Taku Nakao, Kousuke Doi, Nobuo Tokutake, Hidekatsu Kohara, Toshimasa Nakayama
  • Patent number: 5599653
    Abstract: An improvement is proposed in a double-coated patterning plate, which consists of a substrate, an undercoat levelling layer and a photoresist layer thereon, as well as in the patterning method therewith. Different from conventional double-coated patterning plate in which the undercoat levelling layer is formed from poly(methyl methacrylate) resin, the layer in the invention is formed from a copolymeric resin of methyl methacrylate and glycidyl methacrylate in a specified copolymerization ratio and the resin is admixed with 2,2',4,4'-tetrahydroxybenzophenone. By virtue of the use of this unique resin composition for the undercoat levelling layer, the troubles due to intermixing between the undercoat levelling layer and the photoresist layer thereon can be avoided to impart the patterned resist layer with excellent properties.
    Type: Grant
    Filed: December 15, 1995
    Date of Patent: February 4, 1997
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Taku Nakao, Hiroyuki Yamazaki, Nobuo Tokutake, Masato Saito, Hidekatsu Kohara, Toshimasa Nakayama
  • Patent number: 5576138
    Abstract: Disclosed is a positive-working photoresist composition used in the photolithographic patterning work for the manufacture of various electronic devices such as VLSIs having improved characteristics, in particular, in respect of the halation-preventing effect. In addition to the conventional ingredients of (a) an alkali-soluble novolac resin as a film-forming agent and (b) a naphthoquinonediazide group-containing compound as a photosensitizing agent, the composition is formulated by the admixture of a specific amount of (c) a halation-preventing agent which is a combination of, one, (c1) a 4,4'-bis(dialkylamino) benzophenone compound and, the other, (c2) a compound selected from the group consisting of polyhydroxy benzophenone compounds, amino- and hydroxy-containing benzophenone compounds and 4-pyrazolylazo compounds in a specific weight proportion of (c1):(c2).
    Type: Grant
    Filed: April 18, 1995
    Date of Patent: November 19, 1996
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Yoshito Ando, Atsushi Sawano, Nobuo Tokutake, Hidekatsu Kohara, Toshimasa Nakayama
  • Patent number: 5552255
    Abstract: Proposed is an alkali-soluble, positive-working photo-sensitive resin composition which can be used as a material for forming a finely patterned resist layer on the surface of a metallic substrate such as tantalum to exhibit excellent adhesion of the patterned resist layer to the substrate surface. The composition comprises, in addition to a novolac resin as a film-forming agent and a naphthoquinone diazide group-containing compound as a photosensitizer, an aromatic compound having two benzene rings and at least five phenolic hydroxy groups in a molecule such as pentahydroxy and hexahydroxy benzophenone compounds as an adhesion improver.
    Type: Grant
    Filed: November 22, 1994
    Date of Patent: September 3, 1996
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Tetsuya Kato, Kouichi Takahashi, Hidekatsu Kohara, Toshimasa Nakayama
  • Patent number: 5543268
    Abstract: Disclosed is a novel aqueous developer solution used in the development treatment of an actinic ray-sensitive resist for the manufacture of, for example, semiconductor devices, which is capable of giving a patterned resist layer free from the troubles of film residue or scum deposition in any finest patterning. The developer solution contains, in addition to a nitrogen-containing organic basic compound, e.g., tetramethyl ammonium hydroxide, dissolved in an aqueous medium as the solvent, an anionic surface active agent which is a diphenyl ether compound having at least one ammonium sulfonate group, such as an ammonium alkyl diphenylether sulfonate, in a concentration of 0.05 to 5% by weight.
    Type: Grant
    Filed: April 22, 1994
    Date of Patent: August 6, 1996
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Hatsuyuki Tanaka, Mitsuru Sato, Toshimasa Nakayama, Hiroshi Komano
  • Patent number: 5520952
    Abstract: Proposed is a novel method for the formation of a protective coating film having a pencil hardness of up to 9 H on the surface of various substrates or, in particular, electronic parts such as color filters and liquid crystal display panels. The method comprises: coating the surface with a liquid coating composition of which the principal ingredient is a partial cohydrolysis-condensation product of a tetraalkoxy silane, e.g., tetraethoxy silane, and a functional alkoxy silane, e.g., 3-methacryloxypropyl trimethoxy silane, and drying and heating the coating layer to effect complete curing. The hardness of the cured protective film can be increased by admixing the liquid coating composition with a finely divided inorganic filler such as a colloidal silica. It is optional that the functional alkoxy silane is subjected to the cohydrolysis reaction after it is polymerized alone or after it is copolymerized with a polyfunctional acrylic monomer.
    Type: Grant
    Filed: July 12, 1994
    Date of Patent: May 28, 1996
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Katsuya Tanitsu, Atsushi Kawakami, Hatsuyuki Tanaka, Toshimasa Nakayama
  • Patent number: 5518860
    Abstract: A positive-working photoresist composition comprising a cresol novolac resin as the film-forming agent and a quinonediazido group-containing compound as the photosensitizing agent is admixed with a limited amount of a hydroxyalkyl-substituted pyridine compound so that great improvements can be obtained in the adhesive bonding of the resist layer to the substrate surface and in the stability of the composition by storage still without the problem due to the sublimed material from the resist layer during the patterning process.
    Type: Grant
    Filed: June 5, 1995
    Date of Patent: May 21, 1996
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Satoshi Niikura, Jun Koshiyama, Tetsuya Kato, Kouichi Takahashi, Hidekatsu Kohara, Toshimasa Nakayama
  • Patent number: 5501936
    Abstract: An improved positive-working photoresist composition useful in the fine patterning work of a resist layer is proposed which is capable of giving a patterned resist layer having excellent resolution, heat resistance and orthogonality of the cross sectional profile of a line pattern with a high sensitivity to actinic rays and a wide range of the focusing depth. The photoresist composition comprises, as a uniform mixture in the form of a solution, (a) an alkali-soluble novolac resin, (b) a naphthoquinone-1,2-diazido group-containing compound as a photosensitizing ingredient and (c) a specific phenolic triphenyl methane compound substituted by cyclohexyl groups on two of the phenyl groups, such as bis(3-cyclohexyl-4-hydroxy-6-methylphenyl)-3,4-dihydroxyphenyl methane or bis(3-cyclohexyl-6-hydroxy-4-methylphenyl)-3,4-dihydroxyphenyl methane, in a specified amount.
    Type: Grant
    Filed: December 23, 1994
    Date of Patent: March 26, 1996
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Hiroshi Hosoda, Remi Numata, Kousuke Doi, Nobuo Tokutake, Hidekatsu Kohara, Toshimasa Nakayama
  • Patent number: 5498514
    Abstract: An improvement is proposed in a double-coated patterning plate, which consists of a substrate, an undercoat levelling layer and a photoresist layer thereon, as well as in the patterning method therewith. Different from conventional double-coated patterning plate in which the undercoat levelling layer is formed from poly(methyl methacrylate) resin, the layer in the invention is formed from a copolymeric resin of methyl methacrylate and glycidyl methacrylate in a specified copolymerization ratio and the resin is admixed with 2,2',4,4'-tetrahydroxybenzophenone. By virtue of the use of this unique resin composition for the undercoat levelling layer, the troubles due to intermixing between the undercoat levelling layer and the photoresist layer thereon can be avoided to impart the patterned resist layer with excellent properties.
    Type: Grant
    Filed: August 9, 1994
    Date of Patent: March 12, 1996
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Taku Nakao, Hiroyuki Yamazaki, Nobuo Tokutake, Masato Saito, Hidekatsu Kohara, Toshimasa Nakayama
  • Patent number: 5496402
    Abstract: Proposed is a liquid coating composition for the formation of a siliceous coating film having good storage stability against gelation for the protection, levelling or electric insulation of various substrate surfaces. The composition is a uniform solution comprising:(A) a partial cohydrolysis-cocondensation product of(a) a first hydrolyzable silane compound represented by the general formulaHSi(OR).sub.3,in which each R is, independently from the others, an alkyl group having 1 to 4 carbon atoms or a phenyl group, and(b) a second hydrolyzable silane compound represented by the general formulaSi(OR).sub.4,in which each R has the same meaning as defined above, in a molar ratio of (a):(b) in the range from 1:9 to 9:1; and (B) an organic solvent to dissolve the component (A). The storage stability of the coating composition can be improved by removing the alcohol contained therein as the hydrolysis product of the silane compounds to such a content as not to exceed 15% by weight.
    Type: Grant
    Filed: September 16, 1994
    Date of Patent: March 5, 1996
    Assignee: Tokyo Ohka Kogyo Co, Ltd.
    Inventors: Yoshinori Sakamoto, Yoshio Hagiwara, Hatsuyuki Tanaka, Toshimasa Nakayama
  • Patent number: 5478692
    Abstract: Proposed is a novel positive-working photoresist composition suitable for use in the fine patterning works in the manufacture of electronic devices and capable of exhibiting excellent performance with high resolution, high sensitivity, wide range of focusing depth, large exposure dose latitude and other characteristics. The photoresist composition is formulated, in addition to the basic ingredients of an alkali-soluble novolac resin as a film-forming agent and photosensitive ingredient such as an ester of naphthoquinone-1,2-diazide sulfonic acid and a polyhydroxy compound, with a limited amount of 4,4'-bis(dialkylamino) benzophenone, e.g., 4,4'-bis(diethylamino) benzophenone, preferably, in combination with a polyhydroxy compound such as 4,6-bis[1-methyl-1-(4-hydroxyphenyl)ethyl]-1,3-dihydroxy phenol.
    Type: Grant
    Filed: November 29, 1994
    Date of Patent: December 26, 1995
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Kousuke Doi, Taku Nakao, Remi Numata, Nobuo Tokutake, Hidekatsu Kohara, Toshimasa Nakayama
  • Patent number: 5457153
    Abstract: Proposed is an aqueous coating composition based on a polyvinyl alcohol suitable for use to provide a protective film on various electronic materials. The composition comprises, as dissolved in water, a partially saponified polyvinyl alcohol having a specified average degree of polymerization and a specified degree of saponification, a fluorine-containing surface active agent and, optionally, a quaternary ammonium hydroxide. The liquid coating composition is preferably freed from sodium ions as an impurity by an ion-exchange treatment.
    Type: Grant
    Filed: August 11, 1994
    Date of Patent: October 10, 1995
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Yoshio Hagiwara, Isao Satoh, Hatsuyuki Tanaka, Toshimasa Nakayama
  • Patent number: 5434031
    Abstract: Disclosed is a positive-working photoresist composition suitable for use in the photolithographic fine patterning work in the manufacture of electronic devices such as VLSIs. The composition comprises, in addition to an alkali-soluble novolac resin as a film-forming ingredient and an esterification product of naphthoquinone-1,2-diazide sulfonic acid as a photosensitive ingredient, a unique additive compound which is an alkyl or aralkyl ester of 2-hydroxy benzoic acid, such as benzyl salicylate, or a phenol compound substituted at least one alkyl group such as 2-tert-butyl-4-methyl phenol. By virtue of the addition of this unique additive, the inventive photoresist composition exhibits an excellent performance of suppressing the standing wave effect in addition to the excellent photosensitivity, resolving power and depth of focusing in the patterning exposure to light as well as good heat resistance of the patterned resist layer.
    Type: Grant
    Filed: November 17, 1993
    Date of Patent: July 18, 1995
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Taku Nakao, Remi Numata, Kousuke Doi, Nobuo Tokutake, Hidekatsu Kohara, Toshimasa Nakayama
  • Patent number: 5401617
    Abstract: Proposed is an alkali-soluble, positive-working photosensitive resin composition which can be used as a material for forming a finely patterned resist layer on the surface of a metallic substrate such as tantalum to exhibit excellent adhesion of the patterned resist layer to the substrate surface. The composition comprises, in addition to a novolac resin as a film-forming agent and a naphthoquinone diazide group-containing compound as a photosensitizer, an aromatic compound having two benzene rings and at least five phenolic hydroxy groups in a molecule such as pentahydroxy and hexahydroxy benzophenone compounds as an adhesion improver.
    Type: Grant
    Filed: April 20, 1994
    Date of Patent: March 28, 1995
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Tetsuya Kato, Kouichi Takahashi, Hidekatsu Kohara, Toshimasa Nakayama