Patents by Inventor Toshimasa Nakayama

Toshimasa Nakayama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 5401605
    Abstract: Proposed is a positive-working photosensitive resin composition suitable as a photoresist in the photolithographic patterning work for the manufacture of, for example, semiconductor devices having excellent storage stability and capable of giving a patterned resist layer having excellent contrast of the images, orthogonality of the cross sectional profile of line patterns and heat resistance along with a satisfactorily high photosensitivity and large focusing latitude. The composition comprises, in admixture with an alkali-soluble novolac resin as a film-forming agent, a photosensitizing agent which is an esterification product of a specific tris(hydroxyphenyl) methane compound of which two of the hydroxyphenyl groups each have a cyclohexyl group bonded thereto at a specified position with at least one naphthoquinone-1,2-diazide sulfonyl group as the esterifying group.
    Type: Grant
    Filed: July 29, 1994
    Date of Patent: March 28, 1995
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Kousuke Doi, Hiroshi Hosoda, Kouichi Takahashi, Nobuo Tokutake, Hidekatsu Kohara, Toshimasa Nakayama
  • Patent number: 5384228
    Abstract: A novel alkali-developable photosensitive resin composition, which is suitable for use as a photoresist composition for fine patterning in the manufacture of various electronic devices, is proposed. The photosensitive resin composition comprises, as the essential ingredients, (a) an alkali-soluble novolac resin as the film-forming ingredient and (b) a very specific compound which is a 1,2-quinone diazide sulfonic acid ester of a condensation product having a weight-average molecular weight of 400 to 2000 obtained by the condensation reaction between phenol and a hydroxybenzaldehyde in the presence of an acidic catalyst as the photosensitizing agent. By virtue of the formulation with this specific photosensitizer, the resist layer formed from the inventive composition has a greatly increased focusing latitude in addition to the excellent sensitivity, resolution and heat resistance.
    Type: Grant
    Filed: October 8, 1993
    Date of Patent: January 24, 1995
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Kousuke Doi, Satoshi Niikura, Nobuo Tokutake, Hidekatsu Kohara, Toshimasa Nakayama
  • Patent number: 5368783
    Abstract: Disclosed is a novel negative-working radiation-sensitive resist composition useful in the photolithographic patterning works of resist layers on substrate surfaces in the manufacture of semiconductor devices and capable of giving a finely patterned resist layer with high resolution and having an excellently orthogonal cross sectional profile of the line-wise patterned resist layer with an outstandingly high sensitivity to various actinic rays. The composition comprises, as the essential ingredients, (a) an alkali-soluble resin such as a cresol novolac resin, (b) a specific alkoxymethylated amino resin, e.g., methoxymethylated melamine resin, and (c) a specific triazine compound in a limited weight proportion.
    Type: Grant
    Filed: April 23, 1993
    Date of Patent: November 29, 1994
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Masakazu Kobayashi, Hatsuyuki Tanaka, Toshimasa Nakayama
  • Patent number: 5332647
    Abstract: A positive-working photosensitive resin composition useful as a photoresist material in the fine patterning work for the manufacture of semiconductor devices is proposed. The composition is excellent in the storage stability and capable of giving a patterned resist layer having good film thickness retention, cross sectional profile of line patterns, resolution and heat resistance. The composition comprises, in addition to a conventional alkali-soluble novolac resin as a film-forming agent and a quinone diazide group containing compound as a photosensitizing agent, a specific isocyanurate compound substituted at each nitrogen atom with a hydroxy- and ter-butyl-substituted benzyl group.
    Type: Grant
    Filed: August 24, 1993
    Date of Patent: July 26, 1994
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Hayato Ohno, Nobuo Tokutake, Satoshi Niikura, Hidekatsu Kohara, Toshimasa Nakayama
  • Patent number: 5281508
    Abstract: A positive-working photoresist composition suitable for fine patterning in the manufacture of semiconductor devices, e.g., VLSIs, with high fidelity is proposed. The composition comprises 100 parts by weight of a cresol novolac resin and 25-60 parts by weight of a naphthoquinone diazide sulfonic acid ester as the photosensitive component while the cresol novolac resin component is prepared from a mixture of cresol isomers composed of 35-43% of m-cresol and 65-57% of p-cresol with substantial absence of o-cresol or composed of 35-43% of m-cresol, 65-57% of p-cresol and 1% or less of o-cresol.
    Type: Grant
    Filed: August 21, 1992
    Date of Patent: January 25, 1994
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Hidekatsu Kohara, Hatsuyuki Tanaka, Masanori Miyabe, Yoshiaki Arai, Shingo Asaumi, Toshimasa Nakayama, Akira Yokota, Hisashi Nakane
  • Patent number: 5180653
    Abstract: An electron beam-curable resist composition suitable for fine patterning works in the manufacturing process of semiconductor devices is proposed which is outstandingly stable in storage and capable of being developed using an aqueous alkaline developer solution without scums and giving a patterned resist layer with high contrast and orthogonal cross sectional profile of a line pattern. The composition comprises (A) a triazine compound, such as 2-(4-methoxyphenyl)-4,6-bis(trichloromethyl)-1,3,5-triazine, (B) a cresol novolac resin, of which at least 30% by weight of the phenolic moiety is derived from m-cresol, and (C) an alkoxymethylated melamine resin in specified proportions of (B):(C) and (A):[(B)+(C)]. The sensitivity of the resist composition is greatly enhanced by a heat treatment of the resist layer at 90.degree.-140.degree. C. after patternwise irradiation with electron beams.
    Type: Grant
    Filed: April 30, 1991
    Date of Patent: January 19, 1993
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Masanori Miyabe, Hidekatsu Kohara, Toshimasa Nakayama
  • Patent number: 5100758
    Abstract: A proposal is made for the use of an alkyl pyruvate or a solvent mixture mainly composed thereof as a solvent in a positive-working photoresist composition comprising an alkali-soluble novolac resin as the film-forming ingredient and a quinone diazide group-containing compound as the photosensitive ingredient. By virtue of the use of the unique solvent, the photoresist composition is advantageous in the outstandingly high stability with little moisture absorption from ambience not to cause precipitation of solid matters in addition to the quite satisfactory properties in other respects as a photoresist composition.
    Type: Grant
    Filed: December 6, 1990
    Date of Patent: March 31, 1992
    Assignee: Tokyo Ohka Kobyo Co., Ltd.
    Inventors: Hatsuyuki Tanaka, Hidekatsu Kohara, Toshimasa Nakayama
  • Patent number: 5057397
    Abstract: An electron beam-curable resist composition suitable for fine patterning works in the manufacturing process of semiconductor devices is proposed which is outstandingly stable in storage and capable of being developed using an aqueous alkaline developer solution without scums and giving a patterned resist layer with high contrast and orthogonal cross sectional profile of a line pattern. The composition comprises (A) a triazine compound, such as 2-(4-methoxyphenyl)-4,6-bis(trichloromethyl)-1,3,5-triazine, (B) a cresol novolac resin, of which at least 30% by weight of the phenolic moiety is derived from m-cresol, and (C) an alkoxymethylated melamine resin in specified proportions of (B):(C) and (A):[(B)+(C)]. The sensitivity of the resist composition is greatly enhanced by a heat treatment of the resist layer at 90.degree.-140.degree. C. after patternwise irradiation with electron beams.
    Type: Grant
    Filed: November 16, 1989
    Date of Patent: October 15, 1991
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Masanori Miyabe, Hidekatsu Kohara, Toshimasa Nakayama
  • Patent number: 4997748
    Abstract: The developer solution of the invention is suitable for use to develop a positive-working resist composition comprising an alkali-soluble novolac resin and a naphthoquinone diazide compound and capable of giving a patterned image of the resist layer with a high contrast and increasing the effective depth of focus. The characteristic ingredient in the inventive developer solution is an alkali-soluble organic cyclic nitrogen compound such as N-hydroxyethyl piperazine, N-methyl-4-piperidone, 1,3-dimethyl-2-imidazolidinone and the like added in a specified concentration to a conventional developer solution containing tetramethyl ammonium hydroxide or choline as the water-soluble alkaline compound.
    Type: Grant
    Filed: August 16, 1989
    Date of Patent: March 5, 1991
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Yasuyuki Takeda, Hatsuyuki Tanaka, Toshimasa Nakayama
  • Patent number: 4985333
    Abstract: The positive-working photosensitive composition useful as a material of photoresist comprises, in addition to a film-forming resin, such as a cresol novolak resin, and a photosensitive compound, such as an ester of a polyhydroxy benzophenone and 1,2-naphthoquinonediazido-5-sulfonic acid, an esterification product of curcumin with 1,2-naphthoquinone diazide sulfonic acid in a limited amount. The photosensitive composition is outstandingly insusceptible to the adverse influence of halation even when the photoresist layer is formed on a highly reflective aluminum-deposited surface of a substrate without decreasing the photosensitivity of the composition to actinic rays in the photolithographic process for the manufacture of semiconductor devices.
    Type: Grant
    Filed: July 27, 1989
    Date of Patent: January 15, 1991
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Nobuo Tokutake, Koichi Takahashi, Yoshiyuki Satoh, Hidekatsu Kohara, Toshimasa Nakayama
  • Patent number: 4983020
    Abstract: A dyeing resistant insulation film for forming a color filter which exhibits no scattering between the dyed layer and the light detection portion and having high bondability with the dyed layer can be provided by utilizing a copolymer of glycidyl methacrylate and methyl methacrylate. A color filter of extremely high quality can be prepared by using this dyeing resistant insulation film for forming the color filter.
    Type: Grant
    Filed: April 14, 1989
    Date of Patent: January 8, 1991
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Toshimasa Nakayama, Hidekatsu Kohara, Naoki Aoyanagi, Daisuke Hayashi
  • Patent number: 4944893
    Abstract: The remover composition of the invention is advantageous in respect of the thermal stability without precipitation of insoluble matters when the remover is used prolongedly in a removing work of patterned resist, e.g., photoresist, layer in the manufacturing process of semiconductor devices. The inventive remover composition characteristically contains 1 to 50,000 ppm by weight of an acetylene alcohol such as 3-methyl-2-butyn-3-ol added to an organic remover solution composed of an alkylbenzene sulfonic acid, phenol compound, halogenated hydrocarbon compound and/or aromatic hydrocarbon compound.
    Type: Grant
    Filed: September 12, 1988
    Date of Patent: July 31, 1990
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Hatsuyuki Tanaka, Masakazu Kobayashi, Kazumasa Wakiya, Toshimasa Nakayama
  • Patent number: 4906549
    Abstract: A positive-working photoresist composition suitable for fine patterning in the manufacturing of semiconductor devices such as VLSIs with high fidelity is proposed. The composition comprises: (A) 100 parts by weight of a phenolic novolac resin prepared by the condensation reaction of a specific ternary mixture of three kinds of phenolic compounds and formaldehyde; and (B) 20-60 parts by weight of a photosensitizer which is preferably an ester of naphthoquinone diazidesulfonic acid and a hydroxylated benzophenone compound. The phenolic mixture is composed of 10-45% by weight of m-cresol, 35-88% by weight of p-cresol and 2-30% by weight of a substituted phenol represented by the general formula R.C.sub.6 H.sub.4.OH, in which R is a monovalent aliphatic hydrocarbon group having 2-6 carbon atoms selected from alkyl and alkenyl groups.
    Type: Grant
    Filed: April 18, 1988
    Date of Patent: March 6, 1990
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Shingo Asaumi, Hidekatsu Kohara, Hatsuyuki Tanaka, Masanori Miyabe, Toshimasa Nakayama
  • Patent number: 4882260
    Abstract: The photosensitive composition, which is suitable as a photoresist material in fine patterning works for the manufacture of semiconductor devices, contains, as a photoextinctive agent, a combination of an alkali-insoluble dye and an alkali-soluble dye each having absorptivity of light in the wavelength region from 230 to 500 nm in a specified amount and in a specified ratio between them. By virtue of the formulation of combined dyes, the undesirable phenomenon of halation by the underlying aluminum coating layer on the substrate surface is greatly decreased so that patterned resist layer obtained with the composition is a high-fidelity reproduction of the original pattern even in a submicron range of fineness with good rectangularity of the cross sectional form of the patterned lines.
    Type: Grant
    Filed: June 5, 1987
    Date of Patent: November 21, 1989
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Hidekatsu Kohara, Nobuo Tokutake, Masanori Miyabe, Toshimasa Nakayama, Shingo Asaumi, Hatsuyuki Tanaka, Yoshiaki Arai
  • Patent number: 4873177
    Abstract: The pattern-wise photoresist layer formed on the surface of a substrate according to the inventive method is imparted with a greatly improved resolving power as a result of complete removal of the scum residua left after the development treatment. Namely, the positive-working photoresist layer formed on the substrate surface is exposed pattern-wise to actinic rays, developed with a developer solution which is typically a 2-7% aqueous solution of a quaternary ammonium hydroxide and then rinsed with a scum-remover solution which is a mixture of 100 parts of a 0.1-1.5% aqueous solution of a quaternary ammonium hydroxide and 1-30 parts of a water-miscible organic solvent and capable of dissolving away the scum residua in the pattern-wise photoresist layer without affecting the quality of the photoresist pattern reproduction.
    Type: Grant
    Filed: August 5, 1988
    Date of Patent: October 10, 1989
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Hatsuyuki Tanaka, Yoshiyuki Sato, Hidekatsu Kohara, Toshimasa Nakayama
  • Patent number: 4833067
    Abstract: The aqueous developing solution of the invention for positive-working photoresist compositions contains, in addition to an organic basic compound free from metallic ions, such as tetramethyl ammonium hydroxide and choline, as the principal ingredient, from 50 to 5000 ppm of an acetylene alcohol. In comparison with conventional developing solutions, the inventive developing solution is advantageous in the uniformity of the patterned photoresist layer, higher sensitivity and smaller temperature dependency of development and less drawbacks due to foaming of the solution.
    Type: Grant
    Filed: September 19, 1988
    Date of Patent: May 23, 1989
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Hatsuyuki Tanaka, Hidekatsu Kohara, Yoshiyuki Sato, Shingo Asaumi, Toshimasa Nakayama, Akira Yokota, Hisashi Nakane
  • Patent number: 4820621
    Abstract: The aqueous developer solution for a positive-working photoresist composition comprises, as dissolved in an aqueous solvent, a water-soluble organic basic compound and a specific non-ionic surface active agent which may be an alkyl-substituted phenyl or naphthyl ether of polyoxyethyleneglycol in a specified concentration. The developer solution is advantageous in respect of the completeness of removal of film residua and scums from the substrate surface after development so that the patterned photoresist layer is imparted with greatly increased accuracy and fidelity of the pattern reproduction.
    Type: Grant
    Filed: June 26, 1987
    Date of Patent: April 11, 1989
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Hatsuyuki Tanka, Yoshiyuki Sato, Hidekatsu Kohara, Toshimasa Nakayama
  • Patent number: 4804612
    Abstract: Although the positive-working photoresist composition comprises a phenolic novolac resin as the film-forming component and a known photosensitizing compound as in conventional compositions, the novolac resin is prepared from a specific mixture of two classes of phenolic compounds including, one, phenol, cresols and/or resorcinol and, the other, one or more of the phenolic compounds having a nucleus-substituting group selected from allyloxy, allyloxymethyl, allyl dimethyl silyl, 2-(allyl dimethyl silyl) ethoxy, cinnamoyl, acryloyl and methacryloyl groups. By virtue of this unique combination to give the phenolic moiety in the novolac resin, the photoresist composition has markedly improved heat resistance as well as stability against plasma in dry etching so that the composition can give a patterned photoresist layer with extreme fineness having high fidelity to the mask pattern.
    Type: Grant
    Filed: June 16, 1987
    Date of Patent: February 14, 1989
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Shingo Asaumi, Hidekatsu Kohara, Hatsuyuki Tanaka, Toshimasa Nakayama
  • Patent number: 4784937
    Abstract: The aqueous developing solution of the invention for positive-working photoresist compositions contains, in addition to an organic basic compound free from metal ions, such as tetramethyl ammonium hydroxide and choline, as the principal ingredient, from 50 to 5000 ppm of an anionic or non-ionic fluorine-containing surface active agent of specific types. In comparison with conventional developing solutions without such a surface active agent, the inventive developing solution is advantageous in the uniformity of the patterned photoresist layer and higher sensitivity and smaller temperature dependency of development.
    Type: Grant
    Filed: August 4, 1986
    Date of Patent: November 15, 1988
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Hatsuyuki Tanaka, Hidekatsu Kohara, Yoshiyuki Sato, Shingo Asaumi, Toshimasa Nakayama, Akira Yokota, Hisashi Nakane
  • Patent number: 4731319
    Abstract: A positive-working photoresist composition suitable for fine patterning in the manufacture of semiconductor devices, e.g. VLSIs, with high fidelity is proposed. The composition comprises a cresol novolac resin and a naphthoquinone diazide sulfonic acid ester as the photosensitive component while the cresol novolac resin component is characteristically a combination of two different cresol novolac resins differentiated in respects of the weight-average molecular weight, one large and the other small, and the weight proportion of the m- and p-isomers of cresol, one rich in the m-isomer and the other rich in the p-isomer, used in the preparation of the novolac and the overall weight ratio of the m-cresol and p-cresol moieties in the thus combined cresol novolac resins also should be in a specified range.
    Type: Grant
    Filed: July 18, 1986
    Date of Patent: March 15, 1988
    Assignee: Tokyo Ohka Kogy Co., Ltd.
    Inventors: Hidekatsu Kohara, Hatsuyuki Tanaka, Masanori Miyabe, Yoshiaki Arai, Shingo Asaumi, Toshimasa Nakayama