Patents by Inventor Tsuo-Wen Lu

Tsuo-Wen Lu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8536038
    Abstract: A manufacturing method for a metal gate includes providing a substrate having at least a semiconductor device with a conductivity type formed thereon, forming a gate trench in the semiconductor device, forming a work function metal layer having the conductivity type and an intrinsic work function corresponding to the conductivity type in the gate trench, and performing an ion implantation to adjust the intrinsic work function of the work function metal layer to a target work function.
    Type: Grant
    Filed: June 21, 2011
    Date of Patent: September 17, 2013
    Assignee: United Microelectronics Corp.
    Inventors: Shao-Wei Wang, Yu-Ren Wang, Chien-Liang Lin, Wen-Yi Teng, Tsuo-Wen Lu, Chih-Chung Chen, Ying-Wei Yen, Yu-Min Lin, Chin-Cheng Chien, Jei-Ming Chen, Chun-Wei Hsu, Chia-Lung Chang, Yi-Ching Wu, Shu-Yen Chan
  • Patent number: 8501634
    Abstract: A gate structure and a method for fabricating the same are described. A substrate is provided, and a gate dielectric layer is formed on the substrate. The formation of the gate dielectric layer includes depositing a silicon nitride layer on the substrate by simultaneously introducing a nitrogen-containing gas and a silicon-containing gas. A gate is formed on the gate dielectric layer, so as to form the gate structure.
    Type: Grant
    Filed: March 10, 2011
    Date of Patent: August 6, 2013
    Assignee: United Microelectronics Corp.
    Inventors: Shao-Wei Wang, Gin-Chen Huang, Tsuo-Wen Lu, Chien-Liang Lin, Yu-Ren Wang
  • Patent number: 8445363
    Abstract: A method of fabricating an epitaxial layer includes providing a substrate. The substrate is etched to form at least a recess within the substrate. A surface treatment is performed on the recess to form a Si—OH containing surface. An in-situ epitaxial process is performed to form an epitaxial layer within the recess, wherein the epitaxial process is performed in a hydrogen-free atmosphere and at a temperature lower than 800° C.
    Type: Grant
    Filed: April 21, 2011
    Date of Patent: May 21, 2013
    Assignee: United Microelectronics Corp.
    Inventors: Tsuo-Wen Lu, I-Ming Lai, Tsung-Yu Hou, Chien-Liang Lin, Wen-Yi Teng, Shao-Wei Wang, Yu-Ren Wang, Chin-Cheng Chien
  • Publication number: 20130072030
    Abstract: A method for processing a high-k dielectric layer includes the following steps. A semiconductor substrate is provided, and a high-k dielectric layer is formed thereon. The high-k dielectric layer has a crystalline temperature. Subsequently, a first annealing process is performed, and a process temperature of the first annealing process is substantially smaller than the crystalline temperature. A second annealing process is performed, and a process temperature of the second annealing process is substantially larger than the crystalline temperature.
    Type: Application
    Filed: September 19, 2011
    Publication date: March 21, 2013
    Inventors: Shao-Wei Wang, Yu-Ren Wang, Chien-Liang Lin, Wen-Yi Teng, Tsuo-Wen Lu, Chih-Chung Chen, Ying-Wei Yen
  • Publication number: 20130020657
    Abstract: A method for manufacturing a MOS transistor is provided. A substrate has a high-k dielectric layer and a barrier in each of a first opening and a second opening formed by removing a dummy gate and located in a first transistor region and a second transistor region. A dielectric barrier layer is formed on the substrate and filled into the first opening and the second opening to cover the barrier layers. A portion of the dielectric barrier in the first transistor region is removed. A first work function metal layer is formed. The first work function metal layer and a portion of the dielectric barrier layer in the second transistor region are removed. A second work function metal layer is formed. The method can avoid a loss of the high-k dielectric layer to maintain the reliability of a gate structure, thereby improving the performance of the MOS transistor.
    Type: Application
    Filed: July 22, 2011
    Publication date: January 24, 2013
    Applicant: UNITED MICROELECTRONICS CORP.
    Inventors: Tsuo-Wen LU, Tzung-Ying Lee, Jei-Ming Chen, Chun-Wei Hsu, Yu-Min Lin, Chia-Lung Chang, Chin-Cheng Chien, Shu-Yen Chan
  • Publication number: 20120326238
    Abstract: A method for fabricating semiconductor device includes the steps of: providing a substrate having a first region and a second region thereon; forming a high-k dielectric layer, a barrier layer, and a first metal layer on the substrate; removing the first metal layer of the second region; forming a polysilicon layer to cover the first metal layer of the first region and the barrier layer of the second region; patterning the polysilicon layer, the first metal layer, the barrier layer, and the high-k dielectric layer to form a first gate structure and a second gate structure in the first region and the second region; and forming a source/drain in the substrate adjacent to two sides of the first gate structure and the second gate structure.
    Type: Application
    Filed: June 24, 2011
    Publication date: December 27, 2012
    Inventors: Chin-Cheng Chien, Tzung-Ying Lee, Tsuo-Wen Lu, Shu-Yen Chan, Jei-Ming Chen, Yu-Min Lin, Chun-Wei Hsu
  • Publication number: 20120329261
    Abstract: A manufacturing method for a metal gate includes providing a substrate having at least a semiconductor device with a conductivity type formed thereon, forming a gate trench in the semiconductor device, forming a work function metal layer having the conductivity type and an intrinsic work function corresponding to the conductivity type in the gate trench, and performing an ion implantation to adjust the intrinsic work function of the work function metal layer to a target work function.
    Type: Application
    Filed: June 21, 2011
    Publication date: December 27, 2012
    Inventors: Shao-Wei Wang, Yu-Ren Wang, Chien-Liang Lin, Wen-Yi Teng, Tsuo-Wen Lu, Chih-Chung Chen, Ying-Wei Yen, Yu-Min Lin, Chin-Cheng Chien, Jei-Ming Chen, Chun-Wei Hsu, Chia-Lung Chang, Yi-Ching Wu, Shu-Yen Chan
  • Publication number: 20120315734
    Abstract: A method for fabricating semiconductor device is disclosed. The method includes the steps of: providing a substrate, wherein the substrate comprises a gate structure thereon; forming an offset spacer on the sidewall of the gate structure; forming a cap layer to cover the substrate and the gate structure; performing an ion implantation process to implant carbon atoms into the cap layer; performing a first etching process to form a recess in the substrate adjacent to two sides of the gate structure; and forming an epitaxial layer in the recess.
    Type: Application
    Filed: June 9, 2011
    Publication date: December 13, 2012
    Inventors: Chan-Lon Yang, Ger-Pin Lin, Tsuo-Wen Lu
  • Publication number: 20120309171
    Abstract: A method for fabricating semiconductor device is disclosed. The method includes the steps of: providing a substrate, wherein the substrate comprises a gate structure thereon; forming a film stack on the substrate and covering the gate structure, wherein the film stack comprises at least an oxide layer and a nitride layer; removing a portion of the film stack for forming recesses adjacent to two sides of the gate structure and a disposable spacer on the sidewall of the gate structure; and filling the recesses with a material comprising silicon atoms for forming a faceted material layer.
    Type: Application
    Filed: May 30, 2011
    Publication date: December 6, 2012
    Inventors: Tsuo-Wen Lu, Wen-Yi Teng, Yu-Ren Wang, Gin-Chen Huang, Chien-Liang Lin, Shao-Wei Wang, Ying-Wei Yen, Ya-Chi Cheng, Shu-Yen Chan, Chan-Lon Yang
  • Publication number: 20120292720
    Abstract: A metal gate structure includes a high dielectric constant (high-K) gate dielectric layer, a metal gate having at least a U-shaped work function metal layer positioned on the high-K gate dielectric layer, and a silicon carbonitride (SiCN) seal layer positioned on sidewalls of the high-K gate dielectric layer and of the metal gate.
    Type: Application
    Filed: May 18, 2011
    Publication date: November 22, 2012
    Inventors: Chih-Chung Chen, Yu-Ren Wang, Tsuo-Wen Lu, Wen-Yi Teng
  • Publication number: 20120270382
    Abstract: A method of fabricating an epitaxial layer includes providing a substrate. The substrate is etched to form at least a recess within the substrate. A surface treatment is performed on the recess to form a Si—OH containing surface. An in-situ epitaxial process is performed to form an epitaxial layer within the recess, wherein the epitaxial process is performed in a hydrogen-free atmosphere and at a temperature lower than 800° C.
    Type: Application
    Filed: April 21, 2011
    Publication date: October 25, 2012
    Inventors: Tsuo-Wen Lu, I-Ming Lai, Tsung-Yu Hou, Chien-Liang Lin, Wen-Yi Teng, Shao-Wei Wang, Yu-Ren Wang, Chin-Cheng Chien
  • Publication number: 20120264267
    Abstract: A method of fabricating a MOS transistor includes the steps of: providing a substrate; forming a gate structure on the substrate; forming a first spacer on the sidewall of the gate structure and forming at least a recess within the substrate next to the first spacer; performing an oxygen-containing process to form an oxygen-containing layer on the surface of the recess; performing a cleaning process to remove the oxygen-containing layer; performing an epitaxial process to form an epitaxial layer in the recess; and removing the first spacer.
    Type: Application
    Filed: April 12, 2011
    Publication date: October 18, 2012
    Inventors: Tsuo-Wen Lu, Gin-Chen Huang, Shao-Wei Wang, Yu-Ren Wang, Ya-Chi Cheng
  • Publication number: 20120228723
    Abstract: A gate structure and a method for fabricating the same are described. A substrate is provided, and a gate dielectric layer is formed on the substrate. The formation of the gate dielectric layer includes depositing a silicon nitride layer on the substrate by simultaneously introducing a nitrogen-containing gas and a silicon-containing gas. A gate is formed on the gate dielectric layer, so as to form the gate structure.
    Type: Application
    Filed: March 10, 2011
    Publication date: September 13, 2012
    Applicant: United Microelectronics Corp.
    Inventors: Shao-Wei Wang, Gin-Chen Huang, Tsuo-Wen Lu, Chien-Liang Lin, Yu-Ren Wang
  • Publication number: 20120202328
    Abstract: The invention discloses a method for fabricating a MOS transistor. A substrate having thereon a gate structure is provided. A silicon nitride layer is deposited on the gate structure. A dry etching process is then performed to define a silicon nitride spacer on each sidewall of the gate structure and a recess in a source/drain region on each side of the gate structure. A transitional layer covering the gate structure and the recess is deposited. A pre-epitaxial clean process is performed to remove the transitional layer. The substrate is subjected to a pre-bake process. An epitaxial growth process is performed to grow an embedded SiGe layer in the recess. The disposable silicon nitride spacer is removed.
    Type: Application
    Filed: April 19, 2012
    Publication date: August 9, 2012
    Inventors: Tsuo-Wen Lu, Tsai-Fu Hsiao, Yu-Ren Wang, Shu-Yen Chan
  • Patent number: 8183118
    Abstract: The invention discloses a method for fabricating a MOS transistor. A substrate having thereon a gate structure is provided. A silicon nitride layer is deposited on the gate structure. A dry etching process is then performed to define a silicon nitride spacer on each sidewall of the gate structure and a recess in a source/drain region on each side of the gate structure. A transitional layer covering the gate structure and the recess is deposited. A pre-epitaxial clean process is performed to remove the transitional layer. The substrate is subjected to a pre-bake process. An epitaxial growth process is performed to grow an embedded SiGe layer in the recess. The disposable silicon nitride spacer is removed.
    Type: Grant
    Filed: August 26, 2010
    Date of Patent: May 22, 2012
    Assignee: United Microelectronics Corp.
    Inventors: Tsuo-Wen Lu, Tsai-Fu Hsiao, Yu-Ren Wang, Shu-Yen Chan
  • Publication number: 20120068268
    Abstract: A method of fabricating a transistor structure includes the step of providing a substrate having a gate thereon. Then, a first spacer is formed at two sides of the gate. After that, an LDD region is formed in the substrate at two sides of the gate. Later, a second spacer comprising a carbon-containing spacer and a sacrificing spacer is formed on the first spacer. Subsequently, a source/drain region is formed in the substrate at two sides of the gate. Finally, the sacrificing spacer is removed entirely, and part of the carbon-containing spacer is also removed. The remaining carbon-containing spacer has an L shape. The carbon-containing spacer has a first carbon concentration, and the sacrificing spacer has a second carbon concentration. The first carbon concentration is greater than the second carbon concentration.
    Type: Application
    Filed: September 22, 2010
    Publication date: March 22, 2012
    Inventors: Tsai-Fu Hsiao, Tsuo-Wen Lu, Yu-Ren Wang
  • Publication number: 20120052644
    Abstract: The invention discloses a method for fabricating a MOS transistor. A substrate having thereon a gate structure is provided. A silicon nitride layer is deposited on the gate structure. A dry etching process is then performed to define a silicon nitride spacer on each sidewall of the gate structure and a recess in a source/drain region on each side of the gate structure. A transitional layer covering the gate structure and the recess is deposited. A pre-epitaxial clean process is performed to remove the transitional layer. The substrate is subjected to a pre-bake process. An epitaxial growth process is performed to grow an embedded SiGe layer in the recess. The disposable silicon nitride spacer is removed.
    Type: Application
    Filed: August 26, 2010
    Publication date: March 1, 2012
    Inventors: Tsuo-Wen Lu, Tsai-Fu Hsiao, Yu-Ren Wang, Shu-Yen Chan