Patents by Inventor Tsuyoshi Kachi

Tsuyoshi Kachi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20160308022
    Abstract: An improvement is achieved in the performance of a semiconductor device. Over the main surface of a semiconductor substrate for the n-type base of an IGBT, an insulating layer is formed. In a trench of the insulating layer, an n-type semiconductor layer is formed over the semiconductor substrate and, on both sides of the semiconductor layer, gate electrodes are formed via gate insulating films. In an upper portion of the semiconductor layer, a p-type semiconductor region for a p-type base and an n+-type semiconductor region for an n-type emitter are formed. Under the gate electrodes, parts of the insulating layer are present. The side surfaces of the gate electrodes opposite to the side surfaces thereof facing the semiconductor layer via the gate insulating films are adjacent to the insulating layer.
    Type: Application
    Filed: June 30, 2016
    Publication date: October 20, 2016
    Inventors: Yuta IKEGAMI, Tsuyoshi KACHI
  • Patent number: 9406787
    Abstract: An improvement is achieved in the performance of a semiconductor device. Over the main surface of a semiconductor substrate for the n-type base of an IGBT, an insulating layer is formed. In a trench of the insulating layer, an n-type semiconductor layer is formed over the semiconductor substrate and, on both sides of the semiconductor layer, gate electrodes are formed via gate insulating films. In an upper portion of the semiconductor layer, a p-type semiconductor region for a p-type base and an n+-type semiconductor region for an n-type emitter are formed. Under the gate electrodes, parts of the insulating layer are present. The side surfaces of the gate electrodes opposite to the side surfaces thereof facing the semiconductor layer via the gate insulating films are adjacent to the insulating layer.
    Type: Grant
    Filed: July 22, 2015
    Date of Patent: August 2, 2016
    Assignee: RENESAS ELECTRONICS CORPORATION
    Inventors: Yuta Ikegami, Tsuyoshi Kachi
  • Patent number: 9397160
    Abstract: Provided is a semiconductor device having improved performance. A semiconductor substrate is formed with unit LDMOSFET elements. The unit LDMOSFET elements have respective source regions electrically coupled to each other via a first source interconnect line and a second source interconnect line. The unit LDMOSFET elements have respective gate electrodes electrically coupled to each other via a first gate interconnect line and also electrically coupled to a second gate interconnect line in the same layer as that of the second source interconnect line via the first gate interconnect line. The unit LDMOSFET elements have respective drain regions electrically coupled to a back surface electrode via a conductive plug embedded in a trench of the semiconductor substrate. Each of the first source interconnect line and the first gate interconnect line has a thickness smaller than that of the second source interconnect line. Over the plug, the first gate interconnect line extends.
    Type: Grant
    Filed: September 3, 2015
    Date of Patent: July 19, 2016
    Assignee: RENESAS ELECTRONICS CORPORATION
    Inventors: Yoshinori Yoshida, Hirokazu Kato, Tsuyoshi Kachi, Keisuke Furuya
  • Patent number: 9397156
    Abstract: To realize a semiconductor device having a power MOSFET satisfying both a low conduction resistance and a high junction breakdown voltage by a simple and easy manufacturing method. Over an n-type substrate, a p-type epitaxial layer of a low concentration is formed, and, in an active part, a plurality of active regions is defined by a plurality of trenches that is formed in the epitaxial layer and extends in a first direction with first intervals in a second direction orthogonal to the first direction. In the epitaxial layer between the adjacent trenches, an n-type diffusion region that functions as a drain offset layer is formed, and, in the epitaxial layer between a side wall of the trench and the n-type diffusion region, a p-type diffusion region connected with a channel region (the p-type diffusion region) is formed, to constitute a super junction structure.
    Type: Grant
    Filed: November 24, 2015
    Date of Patent: July 19, 2016
    Assignee: Renesas Electronics Corporation
    Inventor: Tsuyoshi Kachi
  • Publication number: 20160079352
    Abstract: To realize a semiconductor device having a power MOSFET satisfying both a low conduction resistance and a high junction breakdown voltage by a simple and easy manufacturing method. Over an n-type substrate, a p-type epitaxial layer of a low concentration is formed, and, in an active part, a plurality of active regions is defined by a plurality of trenches that is formed in the epitaxial layer and extends in a first direction with first intervals in a second direction orthogonal to the first direction. In the epitaxial layer between the adjacent trenches, an n-type diffusion region that functions as a drain offset layer is formed, and, in the epitaxial layer between a side wall of the trench and the n-type diffusion region, a p-type diffusion region connected with a channel region (the p-type diffusion region) is formed, to constitute a super junction structure.
    Type: Application
    Filed: November 24, 2015
    Publication date: March 17, 2016
    Inventor: Tsuyoshi Kachi
  • Publication number: 20160043206
    Abstract: An improvement is achieved in the performance of a semiconductor device. Over the main surface of a semiconductor substrate for the n-type base of an IGBT, an insulating layer is formed. In a trench of the insulating layer, an n-type semiconductor layer is formed over the semiconductor substrate and, on both sides of the semiconductor layer, gate electrodes are formed via gate insulating films. In an upper portion of the semiconductor layer, a p-type semiconductor region for a p-type base and an n+-type semiconductor region for an n-type emitter are formed. Under the gate electrodes, parts of the insulating layer are present. The side surfaces of the gate electrodes opposite to the side surfaces thereof facing the semiconductor layer via the gate insulating films are adjacent to the insulating layer.
    Type: Application
    Filed: July 22, 2015
    Publication date: February 11, 2016
    Inventors: Yuta IKEGAMI, Tsuyoshi KACHI
  • Patent number: 9231082
    Abstract: A general insulated gate power semiconductor active element with many gate electrodes arranged in parallel has a laminated structure including a barrier metal film and a thick aluminum electrode film formed over the gate electrodes via an interlayer insulating film. When the aluminum electrode film is embedded in between the gate electrodes in parallel, voids may be generated with the electrodes. Such voids allow the etchant to penetrate in wet etching, which may promote the etching up to a part of the electrode film in an active cell region which is to be left. Thus, an insulated gate power semiconductor device is provided to include gate electrodes protruding outward from the inside of the active cell region, and a gate electrode coupling portion for coupling the gate electrodes outside the active cell region. The gate electrode coupling portion is covered with a metal electrode covering the active cell region.
    Type: Grant
    Filed: March 2, 2015
    Date of Patent: January 5, 2016
    Assignee: Renesas Electronics Corporation
    Inventors: Koichiro Sakanishi, Tsuyoshi Kachi, Koji Fujishima
  • Publication number: 20150380487
    Abstract: Provided is a semiconductor device having improved performance. A semiconductor substrate is formed with unit LDMOSFET elements. The unit LDMOSFET elements have respective source regions electrically coupled to each other via a first source interconnect line and a second source interconnect line. The unit LDMOSFET elements have respective gate electrodes electrically coupled to each other via a first gate interconnect line and also electrically coupled to a second gate interconnect line in the same layer as that of the second source interconnect line via the first gate interconnect line. The unit LDMOSFET elements have respective drain regions electrically coupled to a back surface electrode via a conductive plug embedded in a trench of the semiconductor substrate. Each of the first source interconnect line and the first gate interconnect line has a thickness smaller than that of the second source interconnect line. Over the plug, the first gate interconnect line extends.
    Type: Application
    Filed: September 3, 2015
    Publication date: December 31, 2015
    Inventors: Yoshinori Yoshida, Hirokazi Kato, Tsuyoshi Kachi, Keisuke Furuya
  • Patent number: 9209249
    Abstract: To realize a semiconductor device having a power MOSFET satisfying both a low conduction resistance and a high junction breakdown voltage by a simple and easy manufacturing method. Over an n-type substrate, a p-type epitaxial layer of a low concentration is formed, and, in an active part, a plurality of active regions is defined by a plurality of trenches that is formed in the epitaxial layer and extends in a first direction with first intervals in a second direction orthogonal to the first direction. In the epitaxial layer between the adjacent trenches, an n-type diffusion region that functions as a drain offset layer is formed, and, in the epitaxial layer between a side wall of the trench and the n-type diffusion region, a p-type diffusion region connected with a channel region (the p-type diffusion region) is formed, to constitute a super junction structure.
    Type: Grant
    Filed: January 8, 2014
    Date of Patent: December 8, 2015
    Assignee: Renesas Electronics Corporation
    Inventor: Tsuyoshi Kachi
  • Patent number: 9166017
    Abstract: Techniques capable of improving the yield of IGBTs capable of reducing steady loss, turn-off time, and turn-off loss are provided. Upon formation of openings in an interlayer insulting film formed on a main surface of a substrate, etching of a laminated insulating film of a PSG film and an SOG film and a silicon oxide film is once stopped at a silicon nitride film. Then, the silicon nitride film and the silicon oxide film are sequentially etched to form the openings. As a result, the openings are prevented from penetrating through an n-type source layer and a p+-type emitter layer having a thickness of 20 to 100 nm and reaching the substrate.
    Type: Grant
    Filed: April 25, 2014
    Date of Patent: October 20, 2015
    Assignee: RENESAS ELECTRONICS CORPORATION
    Inventors: Daisuke Arai, Yoshito Nakazawa, Ikuo Hara, Tsuyoshi Kachi, Yoshinori Hoshino, Tsuyoshi Tabata
  • Patent number: 9142555
    Abstract: Provided is a semiconductor device having improved performance. A semiconductor substrate is formed with unit LDMOSFET elements. The unit LDMOSFET elements have respective source regions electrically coupled to each other via a first source interconnect line and a second source interconnect line. The unit LDMOSFET elements have respective gate electrodes electrically coupled to each other via a first gate interconnect line and also electrically coupled to a second gate interconnect line in the same layer as that of the second source interconnect line via the first gate interconnect line. The unit LDMOSFET elements have respective drain regions electrically coupled to a back surface electrode via a conductive plug embedded in a trench of the semiconductor substrate. Each of the first source interconnect line and the first gate interconnect line has a thickness smaller than that of the second source interconnect line. Over the plug, the first gate interconnect line extends.
    Type: Grant
    Filed: November 20, 2014
    Date of Patent: September 22, 2015
    Assignee: Renesas Electronics Corporation
    Inventors: Yoshinori Yoshida, Hirokazu Kato, Tsuyoshi Kachi, Keisuke Furuya
  • Publication number: 20150179762
    Abstract: A general insulated gate power semiconductor active element with many gate electrodes arranged in parallel has a laminated structure including a barrier metal film and a thick aluminum electrode film formed over the gate electrodes via an interlayer insulating film. When the aluminum electrode film is embedded in between the gate electrodes in parallel, voids may be generated with the electrodes. Such voids allow the etchant to penetrate in wet etching, which may promote the etching up to a part of the electrode film in an active cell region which is to be left. Thus, an insulated gate power semiconductor device is provided to include gate electrodes protruding outward from the inside of the active cell region, and a gate electrode coupling portion for coupling the gate electrodes outside the active cell region. The gate electrode coupling portion is covered with a metal electrode covering the active cell region.
    Type: Application
    Filed: March 2, 2015
    Publication date: June 25, 2015
    Applicant: Renesas Electronics Corporation
    Inventors: Koichiro Sakanishi, Tsuyoshi Kachi, Koji Fujishima
  • Publication number: 20150145025
    Abstract: Provided is a semiconductor device having improved performance. A semiconductor substrate is formed with unit LDMOSFET elements. The unit LDMOSFET elements have respective source regions electrically coupled to each other via a first source interconnect line and a second source interconnect line. The unit LDMOSFET elements have respective gate electrodes electrically coupled to each other via a first gate interconnect line and also electrically coupled to a second gate interconnect line in the same layer as that of the second source interconnect line via the first gate interconnect line. The unit LDMOSFET elements have respective drain regions electrically coupled to a back surface electrode via a conductive plug embedded in a trench of the semiconductor substrate. Each of the first source interconnect line and the first gate interconnect line has a thickness smaller than that of the second source interconnect line. Over the plug, the first gate interconnect line extends.
    Type: Application
    Filed: November 20, 2014
    Publication date: May 28, 2015
    Inventors: YOSHINORI YOSHIDA, HIROKAZU KATO, TSUYOSHI KACHI, Keisuke FURUYA
  • Patent number: 8969929
    Abstract: A general insulated gate power semiconductor active element with many gate electrodes arranged in parallel has a laminated structure including a barrier metal film and a thick aluminum electrode film formed over the gate electrodes via an interlayer insulating film. When the aluminum electrode film is embedded in between the gate electrodes in parallel, voids may be generated with the electrodes. Such voids allow the etchant to penetrate in wet etching, which may promote the etching up to a part of the electrode film in an active cell region which is to be left. Thus, an insulated gate power semiconductor device is provided to include gate electrodes protruding outward from the inside of the active cell region, and a gate electrode coupling portion for coupling the gate electrodes outside the active cell region. The gate electrode coupling portion is covered with a metal electrode covering the active cell region.
    Type: Grant
    Filed: September 21, 2011
    Date of Patent: March 3, 2015
    Assignee: Renesas Electronics Corporation
    Inventors: Koichiro Sakanishi, Tsuyoshi Kachi, Koji Fujishima
  • Patent number: 8937350
    Abstract: A gate trench 13 is formed in a semiconductor substrate 10. The gate trench 13 is provided with a gate electrode 16 formed over a gate insulating film 14. A portion of the gate electrode 16 protrudes from the semiconductor substrate 10, and a sidewall 24 is formed over a side wall portion of the protruding portion. A body trench 25 is formed in alignment with an adjacent gate electrode 16. A cobalt silicide film 28 is formed over a surface of the gate electrode 16 and over a surface of the body trench 25. A plug 34 is formed using an SAC technique.
    Type: Grant
    Filed: January 31, 2014
    Date of Patent: January 20, 2015
    Assignee: Renesas Electronics Corporation
    Inventors: Hitoshi Matsuura, Yoshito Nakazawa, Tsuyoshi Kachi, Yuji Yatsuda
  • Publication number: 20140235020
    Abstract: Techniques capable of improving the yield of IGBTs capable of reducing steady loss, turn-off time, and turn-off loss are provided. Upon formation of openings in an interlayer insulting film formed on a main surface of a substrate, etching of a laminated insulating film of a PSG film and an SOG film and a silicon oxide film is once stopped at a silicon nitride film. Then, the silicon nitride film and the silicon oxide film are sequentially etched to form the openings. As a result, the openings are prevented from penetrating through an n-type source layer and a p+-type emitter layer having a thickness of 20 to 100 nm and reaching the substrate.
    Type: Application
    Filed: April 25, 2014
    Publication date: August 21, 2014
    Applicant: RENESAS ELECTRONICS CORPORATION
    Inventors: Daisuke ARAI, Yoshito NAKAZAWA, Ikuo HARA, Tsuyoshi KACHI, Yoshinori HOSHINO, Tsuyoshi TABATA
  • Publication number: 20140217496
    Abstract: To realize a semiconductor device having a power MOSFET satisfying both a low conduction resistance and a high junction breakdown voltage by a simple and easy manufacturing method. Over an n-type substrate, a p-type epitaxial layer of a low concentration is formed, and, in an active part, a plurality of active regions is defined by a plurality of trenches that is formed in the epitaxial layer and extends in a first direction with first intervals in a second direction orthogonal to the first direction. In the epitaxial layer between the adjacent trenches, an n-type diffusion region that functions as a drain offset layer is formed, and, in the epitaxial layer between a side wall of the trench and the n-type diffusion region, a p-type diffusion region connected with a channel region (the p-type diffusion region) is formed, to constitute a super junction structure.
    Type: Application
    Filed: January 8, 2014
    Publication date: August 7, 2014
    Applicant: Renesas Electronics Corporation
    Inventor: TSUYOSHI KACHI
  • Patent number: 8741699
    Abstract: Techniques capable of improving the yield of IGBTs capable of reducing steady loss, turn-off time, and turn-off loss are provided. Upon formation of openings in an interlayer insulting film formed on a main surface of a substrate, etching of a laminated insulating film of a PSG film and an SOG film and a silicon oxide film is once stopped at a silicon nitride film. Then, the silicon nitride film and the silicon oxide film are sequentially etched to form the openings. As a result, the openings are prevented from penetrating through an n-type source layer and a p+-type emitter layer having a thickness of 20 to 100 nm and reaching the substrate.
    Type: Grant
    Filed: May 24, 2012
    Date of Patent: June 3, 2014
    Assignee: Renesas Electronics Corporation
    Inventors: Daisuke Arai, Yoshito Nakazawa, Ikuo Hara, Tsuyoshi Kachi, Yoshinori Hoshino, Tsuyoshi Tabata
  • Publication number: 20140145260
    Abstract: A gate trench 13 is formed in a semiconductor substrate 10. The gate trench 13 is provided with a gate electrode 16 formed over a gate insulating film 14. A portion of the gate electrode 16 protrudes from the semiconductor substrate 10, and a sidewall 24 is formed over a side wall portion of the protruding portion. A body trench 25 is formed in alignment with an adjacent gate electrode 16. A cobalt silicide film 28 is formed over a surface of the gate electrode 16 and over a surface of the body trench 25. A plug 34 is formed using an SAC technique.
    Type: Application
    Filed: January 31, 2014
    Publication date: May 29, 2014
    Applicant: Renesas Electronics Corporation
    Inventors: Hitoshi MATSUURA, Yoshito NAKAZAWA, Tsuyoshi KACHI, Yuji YATSUDA
  • Patent number: 8659078
    Abstract: A gate trench 13 is formed in a semiconductor substrate 10. The gate trench 13 is provided with a gate electrode 16 formed over a gate insulating film 14. A portion of the gate electrode 16 protrudes from the semiconductor substrate 10, and a sidewall 24 is formed over a side wall portion of the protruding portion. A body trench 25 is formed in alignment with an adjacent gate electrode 16. A cobalt silicide film 28 is formed over a surface of the gate electrode 16 and over a surface of the body trench 25. A plug 34 is formed using an SAC technique.
    Type: Grant
    Filed: March 10, 2013
    Date of Patent: February 25, 2014
    Assignee: Renesas Electronics Corporation
    Inventors: Hitoshi Matsuura, Yoshito Nakazawa, Tsuyoshi Kachi, Yuji Yatsuda